Kasco CertiSafe 2400C61 Operation & Maintenance Manual Download | Manualshive

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CERTISAFE™ TANK MIXER MANUAL

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800 Deere Rd. Prescott, WI 54021 | 715.262.4488 | [email protected] | kascomarine.com

CertiSafe™

TANK MIXER

Operation &

Maintenance

Manual

3020379

ANSI/UL 778: 2016

Ed.6+R:22Feb2017

CSA C22.2 #108: 2014 Ed.5

Document number 852110

Document version number 2022.1.0

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Summary of Contents for CertiSafe 2400C61

Page 1: ...d Prescott WI 54021 715 262 4488 sales kascomarine com kascomarine com CertiSafe TANK MIXER Operation Maintenance Manual 3020379 ANSI UL 778 2016 Ed 6 R 22Feb2017 CSA C22 2 108 2014 Ed 5 Document number 852110 Document version number 2022 1 0 ...

Page 2: ...First 2 Mount Options 3 Control Panel Options 3 System Overview 4 System Specifications 4 Suggested Tools and Supplies 5 Cable Installation Parts Included 5 Suggested Tank Penetration 6 Unit Parts 8 Injection Nozzle Placement 9 Maintenance Recommendations 10 Warranty 11 Non warranty Repairs 12 Repair Contact form 13 ...

Page 3: ...tate the safe installation of a CertiSafe Tank Mixer These may include but are not limited to OSHA CCOHS and other regulations related to Working over or near water Fall protection systems Falling object protection systems Electrical standards Illumination Ventilation Installation of CertiSafe Tank Mixers requires entry into environments that pose potential hazards such as those described in secti...

Page 4: ...cuit breaker 240V panel uses a 30A single pole circuit breaker Advanced CS 150 CS 250 All standard features PLUS Ground fault protection HOA Hand and Auto position dry contacts for SCADA Mixer fault dry contact for SCADA Mixer running dry contact for SCADA Larger 4X 3R enclosure Advanced models are also available in stainless steel CS 150SS CS 250SS RM 100 Floor Mount The RM 100 positions the mixe...

Page 5: ...epared for use The motor is equipped with thermal overload protection however the mixing unit must be continuously submerged to ensure safe operation It is important that the installation provides appropriate voltage to the motor Operating the mixer continuously provides maximum water circulation in your tank Optional system controls are available from Kasco for mixer units see page 4 CertiSafe sy...

Page 6: ... 16 AWG 997216 10 AWG Cable support C 1 997220 10 AWG 997221 12 16 AWG SUGGESTED TOOLS AND SUPPLIES CABLE INSTALLATION PARTS INCLUDED Electric or cordless drill 7 8 hole saw or 1 7 64 for 10 AWG cable Requires larger hole in tank roof 1 7 64 Half round metal file Pan to catch shavings Adjustable pliers Eye bolt hardware and installation instructions included with mounting kits A B C ...

Page 7: ...ons for the cord grip pass through Instructions and equipment for additional tank penetration are included with the CertiSafe mounting kits To prevent galling we recommend a moisture cured polyurethane compound sealant suitable for contact with potable water and certified to meet the shrinkage for interior and exterior use Refer to NSF ANSI Standard 61 for indirect additives The maximum tank roof ...

Page 8: ... being careful not to over tighten 6 Feed the power cable through the cable support C The cable support hangs on a connecting link suspended from an eye bolt The connecting link and eye bolt are included with CertiSafe mounting kits 7 Continue to feed power cable through the cord grip A and out of the tank until all excess cord length has been taken up only leaving enough so that there is no strai...

Page 9: ...ts Item Description Qty Part No A CertiSafe cage 1 993205 B Serrated screw 1 840543 C Serrated nut 1 840532 D 2400K propeller 1 240170 3400J propeller 1 340125 4400M propeller 1 440430 8400 propeller 1 820505 UNIT PARTS A B C D Sealed motor unit ...

Page 10: ...mmend that you fix any nozzles not supplied by Kasco to the unit s cage spaced as shown below Use stainless steel hose clamps to secure the nozzle body to the cage ensuring that the nozzle is snug against the cage and that the tip is below the propeller Shown here with two nozzles solutions will be mixed together with the water pulled through the propeller INJECTION NOZZLE PLACEMENT Position nozzl...

Page 11: ...actory for service and repair Cleaning The stainless steel motor housing needs to be kept clean in order to allow heat to effectively dissipate Seal and Oil Replacement Replacing the seal and changing the oil every 3 5 years will add reliability and longevity to the mixer Seal replacement and all other repair services should be performed by Kasco Marine Electrical Troubleshooting If a unit fails t...

Page 12: ...control box or power cord are altered in any way from original shipment The power cord is nicked or cut The mixer is damaged by unauthorized service Warranty Claim Procedure Warranty period is established by the original receipt For efficient service please register the unit online at kascomarine com warranty registration Once warranty coverage has been established you may send the unit to Kasco f...

Page 13: ...tal is under 150 00 before shipping charges Kasco will recycle any unit we receive for estimate but which the customer declines to repair unless the customer specifies otherwise If the customer would like the product returned Kasco will return the unit to the condition in which we received it and we will ship it at the customer s expense Billing Contact Kasco to arrange payment for any non warrant...

Page 14: ...n a chemical treatment or wastewater application circle one Yes No Additional notes Kasco Marine 800 Deere Road Prescott WI 54021 Attn Repairs Kasco requires that all equipment sent for repair MUST be accompanied by this form and marked to Repairs attention Unit should be cleaned before shipping Kasco is NOT responsible for shipping damage accrued in return shipment It is the responsibility of the...

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