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21/08/2007 

HS565-NT21-Ops-V3.DOC3 

 

KAS 

 

 

HS565 Mailmaster 

 

Small touch screen (NT21) 

 

OPERATORS MANUAL 

 

Summary of Contents for HS565 Mailmaster

Page 1: ...21 08 2007 HS565 NT21 Ops V3 DOC3 KAS HS565 Mailmaster Small touch screen NT21 OPERATORS MANUAL...

Page 2: ...d Feeder Folder 8 2 7 Test Mode 9 2 8 System Status 12 2 9 Operators Screen 13 2 10 Data Log Control 14 2 11 Clearing Machine 15 2 12 Operator Help Pages 17 2 13 Warning Pages 19 3 Operator Adjustment...

Page 3: ...emptied of paper using the CLEAR facility It is recommended that the machine be cleared after each job is completed 4 TEST can only be selected when the machine is not running ONLINE can be used in t...

Page 4: ...panel Switch on and observe the KAS logo being displayed on the touch screen By touching the centre of the screen the System Setup menu will be displayed See 2 4 When installing a new End Feeder the...

Page 5: ...appropriate switch and seeing it illuminate Pressing will then take you to the OMR Enable Setup menu See 2 3 If using a series of end devices the device feeding the HS565 s on line position should be...

Page 6: ...ed by default on power up apart from EOS end of set which remains in the last state set by the user For example if it is desired that Station 1 inserts requests should be ignored the button should be...

Page 7: ...e station on and off respectively CANCEL Deselects all feed options including CLEAR if it has been selected CLEAR Used to empty the machine at the end of a run It can only be selected when all feed st...

Page 8: ...e completed postcode batch from the following one Enables BATCH STOP mode This mode causes the machine to pause at the end of each batch operation requiring the start button to be pressed to restart t...

Page 9: ...number of sheets according to the setting of the adjacent thumbwheel The minimum batch setting is 1 and the maximum is 5 NOTE If the batch setting is greater than one and BATCH mode is selected or if...

Page 10: ...lected in test mode if you require a document from the end feeder not the end feeder switch After test mode has been completed the operator should then switch to end feeder in order to run the machine...

Page 11: ...or will light When correctly set it will be off Turn the thumbscrew on the particular feeder anticlockwise until the double sensor indicator lights switch clicks Then turn clockwise until indicator tu...

Page 12: ...ming the operator that they have the option to exit test mode or run another test Note Test Mode can be used as many times as necessary It is advised to use Test Mode to check all of the machine setti...

Page 13: ...g CYCLE START This will start the machine CYCLE STOP This will cause the machine to hold at the end of a cycle It will NOT stop the motor INCH This will inch jog the machine Displays the Data Log Cont...

Page 14: ...and the machine will stop and lamps will be lit when a side station or an end device has been selected SHEET STOP This is used to send a signal to the end feeder to stop feeding SHEET START This is u...

Page 15: ...ays the total envelopes that have run through the machine Enter the user data log pages that display runtime information Display a screen requiring the operator to confirm that he wishes to clear the...

Page 16: ...ing the cancel switch and the on line sensor is empty In this condition will change the screen to the Machine Clearing screen as shown below CYCLE START This can be used to start the machine if it is...

Page 17: ...e end of the clear cycle the screen will change to the Machine Empty screen Displays the envelopes processed counter Also displayed on the System Status screen Purges the conveyor and then returns you...

Page 18: ...17 2 12 Operators Help pages...

Page 19: ...18 2 12 Operators Help pages continued...

Page 20: ...screen is displayed the problem is likely to be the control cable to the feeder is loose damaged or not connected Rectify as necessary and press the switch NOTE If this screen should show PLC battery...

Page 21: ...20 2 13 Warning pages If this screen appears the End Feeder device will be in error or the safety cover has been opened Once the End Feeder has been rectified press to continue...

Page 22: ...plate by loosening the top screw and removing the bottom screw with a 4mm Allen key Remove the front plate and rubber Rotate the feed gate rubber to a new position refit and secure the front plate Not...

Page 23: ...et thumbscrew should be adjusted accordingly Station 1 Fold Plates Where fitted There are two fold plates located on station 1 under the plastic guards to the rear of the paper hopper The upper fold p...

Page 24: ...booklet to pass between them This can be achieved by turning the booklet thumbscrew clockwise until a gap is visible between the two rollers Once a booklet is between the rollers the booklet thumbscr...

Page 25: ...sation between end feeder and the HS565 is required the feeder should be connected to the 12 pin socket Wiring will be supplied where needed The On Line sensor is located at the far end of the machine...

Page 26: ...conveyor 4 2 Operator Adjustments 4 2 1 Envelope Backpost The envelope hopper operates on the same principal as a sidefeeder hopper The two feed gate rubbers and side guides should be set using the gu...

Page 27: ...the correct position tighten the thumbscrew 4 2 4 Wetting Brush Adjustments can be made to the position of the brush by rotating the thumbscrew inside the rear cover on the right hand side To adjust t...

Page 28: ...a guide for the documents as they are pushed into the envelope To remove them turn the thumbscrew anticlockwise until the shoe can be withdrawn from its location slot To replace insert the shoe into t...

Page 29: ...8mm 165mm Flap 32mm 58mm Throat 12mm 25mm Recommended envelope weight 90gsm to 120gsm Document Feeder Minimum Maximum Insert dimensions 160mm 80mm 216mm 155mm Insert thickness 70gsm sheet 1 5mm Book F...

Page 30: ...m Paper Feed Top edge leading address face up Top left hand address wrap fold Plate 1 Set to 95mm Plate 2 Set to 105mm Paper Feed Bottom edge leading address face down Top left hand address V fold Pla...

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