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KANE457 manual 

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KANE457 

 

Flue Gas and Ambient Air 

Analyser with direct CO

2

 

measurement

 

 

 

 

Complies with BS7967, BS8494, EN50397 and EN50543

 

 
 

Stock No:  19291        April 2013

 

 
© Kane International Ltd

 

For latest prices and delivery to your door visit MyTub Ltd - www.mytub.co.uk - [email protected]

For latest prices and delivery to your door visit MyTub Ltd - www.mytub.co.uk - [email protected]

Summary of Contents for 457

Page 1: ...ment Complies with BS7967 BS8494 EN50397 and EN50543 Stock No 19291 April 2013 Kane International Ltd For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info mytub co uk For l...

Page 2: ...a CO Alarm is triggered It can also perform a Room CO CO2 Test for up to 30 minutes duration The analyser has a protective rubber cover with a magnet for hands free operation and is supplied with a f...

Page 3: ...age 3 ANALYSER LAYOUT FEATURES For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info mytub co uk For latest prices and delivery to your door visit MyTub Ltd www mytub co uk...

Page 4: ...457 manual Page 4 For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info mytub co uk For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info mytub co...

Page 5: ...e correct To reset see USING THE MENU Section 5 Charging NiMH Batteries Ensure that you use the correct charger The part number is 19278 To fully charge NiMH batteries Switch the KANE457 on The charge...

Page 6: ...is correct see Page 6 FRESH AIR PURGE Position the flue probe in fresh air then press The analyser s pump starts and the analyser auto calibrates for approximately 90 seconds When complete Select Rat...

Page 7: ...ntilated locations by trained and competent persons after due consideration of all the potential hazards Users of portable gas detectors are recommended to conduct a bump check before relying on the u...

Page 8: ...d as the inlet temperature If neither probe is connected during countdown the analyser s internal ambient temperature will be used as the inlet temperature Switching OFF the Analyser Press button to s...

Page 9: ...o start the analyser printing The analyser displays a series of bars until this is completed Press and release the key again to abort printing Make sure the printer is switched on ready to accept data...

Page 10: ...ored combustion tests VIEW DEL ALL EXIT EXIT SCREEN CONTRAST Factory setting is 04 AUX Enables users to customise the parameters on the AUX display LINE 1 LINE 2 LINE 3 LINE 4 EXIT HEADER Printout hea...

Page 11: ...ternal temperature operating range c Do not put the analyser on a hot surface d Do not exceed the water trap s levels e Do not let the analyser s particle filter become dirty and blocked View the disp...

Page 12: ...n Should be 20 9 0 1 in fresh air TFc 145 1 Flue temperature o C TIc 5 4 Inlet temperature o C Normally set by flue probe during fresh air purge EfC 91 3 Net Gross or Condensing efficiency can be sele...

Page 13: ...Use and to select the log number to be viewed Use and to scroll through the individual readings on lines 2 3 Hold or for 2 seconds to scroll to the next previous log number Press to print the test or...

Page 14: ...FULL R 0 0008 COp 52 CO2 6 3 and two seconds later the display will show DEL ALL NO Use the UP or DOWN to change to YES then press ENTER to clear memory For latest prices and delivery to your door vi...

Page 15: ...C 55 1 INLT o C 17 2 NETT o C 37 9 EFF C 98 3 LOSSES 1 7 XAIR 34 8 CO CO2 0 0001 PRS mbar 0 00 Customer Appliance Ref NOTE The COMBUSTION printout is the same for rotor positions AUX RATIO and O2 EFF...

Page 16: ...7pm 19 00 00 SET DATE DD MM YY format EXIT MAIN MENU SUB MENU OPTIONS COMMENTS PRESSURE SMOOTH OFF normal response ON slower damped response RESOLVE LOW e g 0 01mBar resolution HIGH displays to an ex...

Page 17: ...r authorised service agents only Leave set to 0000 NOTE To EXIT the MENU at any time simply move the rotary switch to any position other than Menu Any changes that have not been entered will be ignore...

Page 18: ...range tube over the rim of the spigot to ensure a gas tight seal This may not produce a gas tight seal For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info mytub co uk For...

Page 19: ...s time to enable manually timed tests Press to print a full pressure test or send to PC via optional Bluetooth Hold for 2 seconds to log a pressure report Viewing printing a logged pressure test Selec...

Page 20: ...ill beep FULL P 0 01 mbar 14 56 29 And two seconds later the display will show DEL ALL NO Use the or to change to YES then press to clear memory For latest prices and delivery to your door visit MyTub...

Page 21: ...art of let by test P2 10 15 Real time pressure reading TIME 59 Let by default time is 1 minute Can be changed via Menu If the let by test fails simply move the rotary switch to any position other than...

Page 22: ...ss test Select MENU REPORT TIGHTN S VIEW Use or to select the log number to be printed Press to print the test or send to PC via optional Bluetooth Note The analysers s memory can store up to 20 tight...

Page 23: ...FULL P1 20 01 P2 19 98 PRINT And two seconds later the display will show DEL ALL NO Use the UP or DOWN to change to YES then press ENTER to clear memory For latest prices and delivery to your door vis...

Page 24: ...via optional Bluetooth Hold for 2 seconds to log a differential temperature report Viewing printing a differential temperature test Select MENU REPORT TEMP VIEW Use or to select the log number to be...

Page 25: ...FULL T1c 60 4 T2c 55 2 Tc 5 2 And two seconds later the display will show DEL ALL NO Use the UP or DOWN to change to YES then press ENTER to clear memory For latest prices and delivery to your door vi...

Page 26: ...bited The readings can be printed but not stored The display will show P 0 00 Real time pressure reading T1 21 3 Use the T1 connection for the flow temperature sensor T2 21 3 Use the T2 connection for...

Page 27: ...u and Tighness positions still operate normally in Mano Mod all other positions are inhibited If using larger bore tubing when performing pressure tests Push orange tube over the rim of the spigot to...

Page 28: ...he screen shows Please wait TIME 14 Counts down from 15 USING THE AMBIENT MENU Select Menu on the rotary switch and navigate using the function buttons Scroll up Scroll down Enter MAIN MENU SUB MENU O...

Page 29: ...on the AUX display LINE 1 LINE 2 LINE 3 LINE 4 EXIT HEADER Printout header 2 lines 20 characters per line HEADER 1 HEADER 2 EXIT EXIT SERVICE CODE Password protected for authorised service agents onl...

Page 30: ...reading ppm CO2p 800 Real time CO2 reading ppm TEST 00 Test 00 initial CO test in series Test 30 maximum of 30 tests in series LOG 01 The CO test series is automatically stored in the memory as a log...

Page 31: ...dual TEST results by pressing the SEND key to scroll through the individual tests Viewing printing a logged Room CO test Select MENU REPORT ROOM CO VIEW Use or to select the log number to be printed U...

Page 32: ...te ambient measurements the KANE457 should always be zeroed using a ZEROCAL capsule This capsule contains a chemical that absorbs CO2 and totally removes it from the gas stream Please note that these...

Page 33: ...ling rate 4 hours 1 minute 8 hours 2 minutes 12 hours 3 minutes 16 hours 4 minutes 20 hours 5 minutes 24 hours 6 minutes COp 0 Real time CO reading ppm CO2p 1234 Real time CO2 reading ppm COv 00 Avera...

Page 34: ...sure that your printer batteries have enough charge remaining to complete this task If you are going to be doing lots of these tests it might be better to have an optional Bluetooth module fitted to y...

Page 35: ...ent CO2 reading in ppm TIME 59 Countdown for 60 seconds FIT ZERO CAP PRESS Press the PUMP key after fitting ZEROCAP For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info myt...

Page 36: ...ter CO2p 20 This number may fluctuate and but should be zero at the end of the countdown TIME 59 Countdown for 60 secs DONE For latest prices and delivery to your door visit MyTub Ltd www mytub co uk...

Page 37: ...Fuse blown in charger plug Analyser does not respond to flue gas Particle filter blocked Probe or tubing blocked Pump not working or damaged with contaminants Net temperature or Efficiency calculatio...

Page 38: ...0 reading 0 2 reading 5 reading Pressure differential Nominal range 160mBar Maximum over range without damage to sensor is 800mBar 0 2 mBar 1 mBar 160 mBar Maximum 0 001 mBar 25mBar 0 005 mBar 0 03 m...

Page 39: ...eries only 12v in vehicle charger for NiMH batteries only Dimensions Weight Handset Probe 0 8kg handset with protective cover 200 x 45 x 90mm 300mm long including handle 6mm diameter x 240mm long stai...

Page 40: ...ze interference or switch off if possible the offending equipment during your test At the time of writing this manual February 2013 Kane International Ltd are not aware of any field based situation wh...

Page 41: ...user serviceable components Only a correctly specified and rated charger must be used with the KANE457 i The KANE457 is not designed for continuous use and is not suitable for use as a fixed safety a...

Page 42: ...KANE457 has an initial start up delay following switch on of approx 90 seconds There is no additional delay after battery replacement q Most sensors used in combustion analysers give a zero output wh...

Page 43: ...r WARNING When using a KANE457 to test an appliance a full visual inspection of the appliance in accordance with its manufacturer s instructions must also be carried out For latest prices and delivery...

Page 44: ...nlet temperature If an inlet temperature probe is not connected to the analyser during countdown the measured temperature from the flue probe will be used as the inlet temperature If neither probe is...

Page 45: ...wn is expressed in Military time HH MM SS Time is recorded when each test is printed or stored Note When changing the batteries on the instrument the memory will store the date and time for up to one...

Page 46: ...y EfN Nett efficiency EfC Condensing efficiency PO Pump off Calculated oxygen greater than 18 so calculation is disabled OC Open circuit temperature input CAL Number of days left before recalibration...

Page 47: ...KANE457 analysers fitted with optional Nitric Oxide NO sensors For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info mytub co uk For latest prices and delivery to your door...

Page 48: ...e AUX display LINE 1 LINE 2 LINE 3 LINE 4 EXIT HEADER EXIT SERVICE BLUE COM Bluetooth is a factory fitted optional extra NOTE To EXIT the MENU at any time simply move the rotary switch to any position...

Page 49: ...te the dial from MENU to AUX to display all your chosen settings PRINTING and STORING The NO reading are printed and stored in the same way as the other combustion gas readings On the printouts the NO...

Page 50: ...solution 1 ppm 1ppm Accuracy 2ppm 30ppm 1 5 ppm 30ppm 5ppm 100ppm 1 5 reading 100ppm Range 0 to 100 ppm 0 to 1000 ppm 1 Using dry gases at STP For latest prices and delivery to your door visit MyTub L...

Page 51: ...457 manual Page 51 For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info mytub co uk For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info mytub c...

Page 52: ...ck to Kane If you do not have an account with a courier company you can take your package to your local Post Office It is advisable to send the package by Special Delivery so that it is insured and tr...

Page 53: ...rthern Service Department Kane International Ltd Gibfield Park Avenue Atherton Manchester M46 0SY Northern Service Department Kane International Ltd Gibfield Park Avenue Atherton Manchester M46 0SY Fo...

Page 54: ...457 manual Page 54 For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info mytub co uk For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info mytub c...

Page 55: ...own City County Postcode Country Phone Number Fax Number Mobile Number Email Address Product Details Note Proof of Purchase may be required for warranty claims Date Purchased as numbers 05 01 10 Purch...

Page 56: ...Exhibition Other Which do you read most often Often Sometimes Hardly Ever Registered Gas Engineer Gas Installer P H P I P H A M News Heating Ventilating Plumbing Heating Plumbing Monthly Thank you fo...

Page 57: ...457 manual Page 57 For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info mytub co uk For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info mytub c...

Page 58: ...457 manual Page 58 For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info mytub co uk For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info mytub c...

Page 59: ...457 manual Page 59 For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info mytub co uk For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info mytub c...

Page 60: ...ster on our website www kane co uk or complete detach and return the Product Registration page For latest prices and delivery to your door visit MyTub Ltd www mytub co uk info mytub co uk For latest p...

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