Kamstrup MULTICAL 603 Technical Description Download

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Technical

description

MULTICAL®

603

Summary of Contents for MULTICAL 603

Page 1: ...Technical description MULTICAL 603...

Page 2: ...cooling 2 C Temperature difference of inlet and outlet K flow Difference in actual flow between V1 and V2 m h Mass Difference in mass between M1 and M2 kg tBAT Battery temperature C DN Nominal diamet...

Page 3: ...A 22 3 2 2 Measuring unit B 22 3 2 3 Flow sensor coding CCC 23 3 2 4 Display code DDD 28 3 2 5 Tariffs EE 32 3 2 6 Pulse inputs A and B FF GG 38 3 2 7 Integration mode L 43 3 2 8 Leakage limits V1 V2...

Page 4: ...97 7 2 2 Seasonal Coefficient of Performance SCOP 98 7 2 3 Measurement of the coefficient of performance CP of a gas boiler 98 7 3 Offset adjustment of temperature sensor measurement 99 7 4 Combined h...

Page 5: ...lifetimes 130 10 4 230 VAC supply module 132 10 5 24 VAC supply module 132 10 6 230 VAC high power SMPS 133 10 7 24 VDC VAC high power SMPS 133 10 8 Power consumption of mains connected meter 134 10...

Page 6: ...inputs type no HC 003 66 143 11 3 12 Modbus RTU 2 pulse inputs type no HC 003 67 143 11 4 Mounting of antenna 144 11 5 Retrofitting modules 144 11 6 Supply of modules 146 12 Data communication 147 12...

Page 7: ...ensor pockets in stainless steel MULTICAL 603 can also be delivered with 4 wire temperature sensor inputs that are especially suitable for installations with long temperature sensor cables Accumulated...

Page 8: ...tories performing tests and verification The technical description is currently updated Find the latest edition at http products kamstrup com index php 1 1 Mechanical construction Figure 1 1 Top cover...

Page 9: ...ule types 1 Microcontroller 10 Wireless M Bus 2 Display eight digit seven segment symbols 11 Pulse outputs 3 Non volatile memory E PROM 12 M Bus 4 Temperature sensors Pt100 or Pt500 2 or 4 wire 13 Dat...

Page 10: ...off for low temperature and thus measures down to 0 01 C and 0 01 K Temperature range 2 C 180 C Differential range 3 K 178 K Cooling meter and cooling heat meter TS 27 02 012 Temperature range 2 C 18...

Page 11: ...Figure 2 Typical accuracy of MULTICAL 603 compared to EN 1434 2 3 Accuracy of a complete meter Heat meter components MPE according to EN 1434 1 Typical accuracy ULTRAFLOW Ef 2 0 02 qp q but not exceed...

Page 12: ...36 months 460 days 1400 hours Info logger EEPROM 250 info codes can be read via LogView the last 50 info codes are shown in the meter s display Clock calendar with backup battery Clock calendar leap y...

Page 13: ...ars tBAT 30 C 7 years tBAT 40 C See paragraph 10 3 for further information Backup battery for real time clock 3 0 VDC BR cell lithium Mains supply 230 VAC 15 30 50 60 Hz 24 VAC 50 50 60 Hz Insulation...

Page 14: ...e Max 6 mm cable 2 x 0 25 mm2 2 5 m 2 x 0 50 mm2 5 m 2 x 1 00 mm2 10 m 2 x 0 25 mm2 10 m Pt100 4 wire Pt500 4 wire 4 x 0 25 mm2 100 m 4 x 0 25 mm2 100 m Flow measurement V1 and V2 ULTRAFLOW V1 9 10 11...

Page 15: ...unting of energy and volume with the same resolution as the display 1 Heat meter Out C CE Out D CV Cooling meter Out C CE Out D CV Heat cooling meter Out C CE Out D CE Selectable 10 ms 32 ms or 100 ms...

Page 16: ...tures ULTRAFLOW 2 130 C At media temperatures below the ambience temperature or above 90 C in the flow sensor we recommend that the calculator is wall mounted Medium in ULTRAFLOW Water district heatin...

Page 17: ...in paragraph 6 3 Type number 603 xxxx xxxxxxxx The first 4 digits of the type number 603 xxxx xxxxxxxx are written on the meter s front and cannot be changed after production The last 8 digits of the...

Page 18: ...B D TS 27 02 HC ON 6 Volume meter 7 Energy meter 9 Country code See paragraph 3 3 XX Flow sensor connection type Delivered with one ULTRAFLOW 1 Delivered with two identical ULTRAFLOW 2 Prepared for o...

Page 19: ...power supply 8 Battery 2 x A cells 9 Communication module 2 module slots No module 00 00 Data 2 pulse inputs In A In B 10 10 Data 2 pulse outputs Out C Out D pulse transmitter V1 V2 11 11 M Bus config...

Page 20: ...CW 6699 xxx MULTICAL 603 4 wire Pt100 Heat Cooling used with METERTOOL HCW 6699 xxx MULTICAL 603 4 wire Pt500 Heat Cooling used with METERTOOL HCW Sensor nipples and pockets Article number Description...

Page 21: ...ng meter standard 310 Cooling meter 510 Tariffs No active tariff 00 Power tariff 11 Flow tariff 12 t1 t2 tariff 13 Inlet tariff 14 Outlet tariff 15 Time controlled tariff 19 Heat cooling volume tariff...

Page 22: ...ty and heat capacity of water vary with temperature the calculator must correct for this based on installation type A code Incorrect programming or installation leads to error of measuring See paragra...

Page 23: ...ected flow sensor Nine groups have been created which are all tied to a connection type The connection type is selected as part of the meter s type number CCC Flow sensor type Pulse frequency Bounce d...

Page 24: ...nfiguration to the values received from ULTRAFLOW X4 Auto Detect is initiated when the calculator top and base are separated and reassembled Read more about the connection of ULTRAFLOW and Auto Detect...

Page 25: ...8 420 15 10 7 2 1 1 0 1 1 2 7 8 485 15 10 7 0 3 2 2 0 1 1 2 7 8 585 1 15 10 8 1 4 3 3 0 1 1 2 7 8 479 25 6 7 2 1 1 2 0 1 2 7 8 579 1 25 6 8 0 3 2 2 2 0 1 2 7 8 458 40 5 7 1 0 0 2 0 1 2 7 8 486 40 5 7...

Page 26: ...on type 910 0 6 1 5 1 7 1 4 3 3 0 1 J 935 0 6 10 1 8 0 3 2 2 0 1 J 911 1 5 15 10 7 0 3 2 2 0 1 J 936 10 100 10 8 2 1 1 2 0 J 912 15 150 100 7 2 1 1 2 0 J 932 1 15 150 100 8 0 3 2 2 2 0 J 913 150 1 500...

Page 27: ...7 8 238 1 6 25 8 1 4 3 3 0 1 1 2 7 8 178 10 15 7 2 1 1 0 1 1 2 7 8 183 10 15 7 0 3 2 2 0 1 1 2 7 8 283 1 10 15 8 1 4 3 3 0 1 1 2 7 8 120 15 10 7 2 1 1 0 1 1 2 7 8 185 15 10 7 0 3 2 2 0 1 1 2 7 8 285 1...

Page 28: ...ding The display automatically returns to reading 1 after 4 minutes Contact Kamstrup A S for information about available display codes Displayref Primary reading Displayref Secondary reading Heat mete...

Page 29: ...7 7 8 7 7 8 3 12 1 Date of max this year 3 7A 7A 8A 7A 7A 8A 3A 12 2 Data of max this year 1 12 3 Date of max yearly logger 12 4 Data of max yearly logger 1 12 5 Date of max this month 3 7B 7B 8B 7B 7...

Page 30: ...9C 10C 4C 15 4 Data of yearly logger 1 15 5 Date of monthly logger 9D 9D 10D 9D 9D 10D 4D 15 6 Data of monthly logger 1 16 0 Input B1 4 10 10 11 10 10 11 5 16 1 Meter number of input B1 10A 10A 11A 10...

Page 31: ...unter 14A 14A 15A 14A 14A 15A 9A 24 2 Date for info logger 14B 14B 15B 14B 14B 15B 9B 24 3 Data for info logger 25 0 Customer no No 1 15 15 16 15 15 16 10 25 1 Customer number No 2 15B 15B 16A 15B 15B...

Page 32: ...ry integration If the tariff conditions are fulfilled consumed heat energy is accumulated in either TA2 TA3 or TA parallel with the main register Example of power tariff EE 11 0 10 20 30 40 50 60 70 0...

Page 33: ...fee Furthermore this tariff type can provide valuable statistical data if the heating station considers new construction activities EE Tariff type Function Heat meter Meter type 2 Heat cooling meter M...

Page 34: ...rovide valuable statistical data if the heating station considers new construction activities When either power or flow tariff is used you obtain an overview of the total consumption compared to the p...

Page 35: ...mers who are guaranteed a certain inlet temperature If the guaranteed minimum temperature is entered in TL4 the payable consumption is accumulated in TA4 EE 15 Outlet temperature tariff If the current...

Page 36: ...ides the consumed volume into heat and cooling volume for combined heat cooling meters The total volume is accumulated in the register V1 whereas TA2 accumulates the volume consumed together with E1 h...

Page 37: ...e The tariff limits do not change value at Auto Detect but the resolution and the unit of the value may change An example with flow controlled tariff is shown below qp 1 5 m3 h Tariff limit TL2 Is use...

Page 38: ...tion The four pulse inputs are identically constructed and can be configured to receive pulses from water or electricity meters Pulse inputs A and B are placed on selected communication modules If the...

Page 39: ...connected to the inputs and saves the counter values every month and every year on target date The number of these yearly and monthly loggings depends on the selected logger profile RR code Read more...

Page 40: ...ull up to 3 6 V 680 k pull up to 3 6 V Pulse ON 0 4 V for 30 ms 0 4 V for 500 ms Pulse OFF 2 5 V for 30 ms 2 5 V for 500 ms Pulse frequency 3 Hz 1 Hz Electrical isolation No No Max cable length 25 m 2...

Page 41: ...0000 0 07 1 m h 07 1 m h 100 1 vol A vol b m3 000000 0 24 10 m h 24 10 m h 1 10 vol A vol b m3 00000 00 25 5 m h 25 5 m h 2 5 vol A vol b m3 00000 00 26 2 5 m h 26 2 5 m h 4 2 5 vol A vol b m3 00000 0...

Page 42: ...it is possible to pre set the meter count of the four pulse inputs at the values of the connected meters at the time of commissioning This can either be carried out via the meter s SETUP loop for A1...

Page 43: ...f 8 min after the latest registered activation of a key 4 min after the latest registered activation of the key the meter returns to its first primary reading and after additional 4 min the display tu...

Page 44: ...nly measures changes in flow and power of V1 and not of both V1 and V2 This means that the integration of registers related to V1 and V2 respectively takes place at the same time and is time based In...

Page 45: ...ich means that the meter calculates accumulated volume and energy every 2 seconds Mains mode can only be used for mains supplied meters Mains mode is available in two versions in which the backlit dis...

Page 46: ...so appears from the table of the M code below It is possible to detect leakages down to 15 kg h through the connection of the two flow sensors of qp 1 5 m h Both info codes for leakage and burst can b...

Page 47: ...he customer Cold water leakage search In A1 A2 N code No active leak search 0 30 min without pulses 1 One hour without pulses 2 Two hours without pulses 3 3 2 10 Pulse outputs C and D PP MULTICAL 603...

Page 48: ...of requirements to pulse duration and pulse frequency for meters connected to pulse inputs Pulse outputs C and D Out C 16 17 and Out D 18 19 via module Pulse duration Pulse value When pulse outputs a...

Page 49: ...se outputs serve as either pulse transmitters or pulse dividers If the outputs are to serve as pulse transmitters the meter s PP code is configured to either 80 or 82 Irrespective of whether both outp...

Page 50: ...ured in pairs C1 C2 and D1 D2 which means that connected external equipment can switch the meters outputs in the pairs C1 C2 and D1 D2 OFF open opto transistor output and ON closed opto transistor out...

Page 51: ...0 t3 x V1 x x E11 E11 t3 x V2 x x E Differential energy cE Control energy A1 Heat energy with discount A2 Heat energy with surcharge TA2 Tariff register 2 x x TA3 Tariff register 3 x x TA4 Tariff regi...

Page 52: ...te Month Date stamp for min power for the month x Power1Min Month Value for min power for the month x COP Year SCOP Coefficient Of Performance year COP Month Coefficient Of Performance month t1TimeAve...

Page 53: ...t configured at 3 individual encryption key unless otherwise informed by the customer The encryption level can be configured when submitting the order The encryption level cannot be changed after deli...

Page 54: ...er Standard Serial no S N 1 See paragraph 3 4 80 000 000 Customer no Display No 1 8 digits MSD Display No 2 8 digits LSD Up to 16 digits Customer no equal to S N Yearly target date 1 MM DD MM 1 12 and...

Page 55: ...ivated DST Daylight Saving Time See paragraph 7 11 Enabled Disabled Depends on country code 1 Serial no factory set unique serial number is written on the meter and cannot be changed after factory pro...

Page 56: ...able to read the meter via wireless M Bus This encryption key is sent to the customer if the meter is purchased directly from Kamstrup A S Customers who buy their meters from wholesalers can download...

Page 57: ...ery lifetime Medium temperature of heat meter 2 130 C with calculator mounted on a wall 15 90 C with calculator mounted on ULTRAFLOW Medium temperature of cooling meter 2 130 C with calculator mounted...

Page 58: ...provide minimum installation depth using an angle fitting when mounting ULTRAFLOW Due to the design the mounting radius remains 75 mm in critical places 4 2 2 Wall mounting The calculator can be mount...

Page 59: ...and V1 in outlet A code 4 Display t1 V1 and t2 See alternative position of flow sensor in application no 1 in paragraph 7 1 Cooling meter E3 V1 t2 t1 k k factor for t1 and V1 in inlet A code 3 Display...

Page 60: ...signs that a separation has taken place In practice the installation sealing can be done by means of wire and seal sealing label or a combination The sealing is the utility s security that unauthorize...

Page 61: ...d sketches All measurements in mm The weight of a MULTICAL 603 calculator is 450 g including D cell battery HC 993 02 M Bus module HC 003 21 and wM Bus module HC 003 30 Figure 3 Mechanical measurement...

Page 62: ...MULTICAL 603 62 Kamstrup A S Technical description 5512 2029_A1_GB_06 2017 Figure 5 MULTICAL 603 mounted on ULTRAFLOW with G threaded connection...

Page 63: ...or off The meter uses four different display loops The four loops are intended for four different usage situations USER loop The meter s configurable display loop is intended for the user The readings...

Page 64: ...ecific index number The index numbers facilitate navigation to the required reading Index numbers are not used in the configurable USER loop The below figure illustrates how it is possible to navigate...

Page 65: ...unting No counting A2 No counting No counting Display reading in case of cut off of flow After a system cut off the current flow reading in MULTICAL 603 will drop to 0 l h during only a few seconds wh...

Page 66: ...shes It is possible to access the SETUP loop The segment flashes as long as the meter is in transport state or 4 minutes after the calculator top and base have been separated Turned off It is not poss...

Page 67: ...loop is not configurable The module readings consist of a number of fixed readings and readings that depend on the mounted module The meter s TECH loop is shown below You can switch forwards and backw...

Page 68: ...f monthly logger 1 2 004 06 4 7 V1 High resolution 5 Volume V2 2 005 00 5 1 Mass V2 2 005 01 5 2 Pressure 2 2 005 02 5 3 Date of yearly logger 2 005 03 Log 01 02 5 4 Data of yearly logger 1 2 005 04 5...

Page 69: ...01 14 2 Data of max this year 1 2 014 02 14 3 Date of max this month 3 2 014 03 14 4 Data of max this month 1 2 014 04 14 5 Date of min this year 3 2 014 05 14 6 Data of min this year 1 2 014 06 14 7...

Page 70: ...o 67 18 3 Date of yearly logger 2 018 03 Log 01 02 18 4 Data of yearly logger 1 2 018 04 18 5 Date of monthly logger 2 018 05 Log 01 12 18 6 Data of monthly logger 1 2 018 06 19 TA2 2 019 00 19 1 TL2...

Page 71: ...13 No 8 25 14 Software revision 2 025 14 No 10 25 15 Software checksum 2 025 15 No 11 25 16 MID 004 certificate revision 2 025 16 No 12 25 17 BEK 1178 certificate revision 2 025 17 No 13 25 18 Nationa...

Page 72: ...n the programmable data logger these display readings can be empty 2 The temperature average is volume based 3 Only the date of min max is displayed in the format 20xx xx xx By serial reading the time...

Page 73: ...o delay or interrupted communication between meter and module The heart beat indication shows that both meter and display are active Index number in display Display reading Display reference number Ty...

Page 74: ...o the meter s other loops 2 After 4 minutes the meter will reach time out and return to the first reading in the USER loop 3 Navigate to the menu item EndSetup in the SETUP loop and keep the primary k...

Page 75: ...d therefore the index number always consists of 4 digits The arrow keys are used for switching between the readings In the SETUP loop the primary key is used for accessing individual readings with the...

Page 76: ...2 No 34 3 011 12 Averaging period of min max P and Q 3 012 13 Heat cooling shift hc 2 Only available in meter type 6 3 013 14 Temperature sensor offset tr0 3 3 014 15 Radio on off 3 015 16 Input A1 p...

Page 77: ...y target date 2 This function is switched off by default i e set at 00 00 If yearly target date 2 is active in a meter we recommend that both yearly target dates are adjusted via METERTOOL HCW to ensu...

Page 78: ...olution of the energy unit always follows the one stated for the CCC code with which a given MULTICAL 603 is configured see the CCC tables in paragraph 3 2 3 Note that MULTICAL 603 automatically switc...

Page 79: ...can be selected in the interval 2 180 00 C as well as at 250 00 C if the user wants to disable the function The function is enabled again by setting the limit at a value in the valid area of 2 180 C H...

Page 80: ...e SETUP loop is primarily used for switching on the radio in transport state without the meter having registered flow as well as for switching off the radio when the meter is dismounted after having b...

Page 81: ...e setting the registers 18 19 Meter numbers of inputs A1 and B1 The meter numbers of the water and or electricity meter connected to pulse inputs A1 and B1 can be adjusted in the SETUP loop The exampl...

Page 82: ...the technician to lock the access to the SETUP loop in transport state and thus lock the meter against further configuration To do so the user must keep the primary key activated for 5 seconds During...

Page 83: ...n via the SETUP loop or METERTOOL as every reconfiguration is logged in MULTICAL 603 it is only possible to reconfigure MULTICAL 603 50 times The meter leaves the TEST mode and returns to the first re...

Page 84: ...5000 0 01 MWh 0 1 m3 Table 2 High resolution Energy Volume Normal resolution High resolution Table 3 Examples of normal and high resolution While the meter is in TEST mode all integrations are carried...

Page 85: ...Log E2 V2 t1 t2 kt2 Outlet t1 t2 Heat energy V2 in return 2 7 Display Data Log E3 V1 t2 t1 kt2 Inlet t1 Outlet t2 t1 Cooling energy V1 in inlet or outlet 1 11 Legal Display Data Log E4 V1 t1 t3 kt1 I...

Page 86: ...let or outlet as selected during configuration Mass M1 V1 Kmass t1 or Mass M1 V1 Kmass t2 depending on inlet outlet programming Config A 3 inlet or 4 outlet 603 E F Application no 2 Closed thermal sys...

Page 87: ...ted in inlet or outlet as selected during configuration Mass M1 V1 Kmass t1 or Mass M1 V1 Kmass t2 depending on inlet outlet programming Mass M2 V2 Kmass t3 Config A 3 inlet or 4 outlet 603 E F Applic...

Page 88: ...t3 is measured or programmed Mass M1 V1 Kmass t1 Mass M2 V2 Kmass t2 Config A 3 Inlet 603 E F Application no 6 Open system with separate flow sensor for tapping Heat energy E1 V1 t1 t2 kt2 Outlet Tap...

Page 89: ...nergy E2 V2 t1 t2 kt2 Outlet t3 is measured or programmed Mass M1 V1 Kmass t1 Mass M2 V2 Kmass t2 Config A 3 inlet or 4 outlet no influence on E2 E4 or E5 603 E F Application no 8 Hot water boiler wit...

Page 90: ...hot water E1 V1 t1 t2 Kt1 Flow t1 is measured with a 2 wire sensor 603 A C E F or a 4 wire sensor 603 B D G t2 is measured either with a 2 wire sensor 603 A C E F or a 4 wire sensor 602 B D G or t2 is...

Page 91: ...ical description 5512 2029_A1_GB_06 2017 91 603 E F Application no 11 2 stage boiler system with 1 flow sensor Boiler energy B E3 V1 t2 t1 kt1 Outlet Upper boiler Boiler energy A E4 V1 t1 t3 kt1 Inlet...

Page 92: ...hen converts the value to the selected measuring unit E Wh V x x k x 1000 E kWh E Wh 1 000 E MWh E Wh 1 000 000 E GJ E Wh 277 800 V is the added or simulated water volume in m3 is the measured tempera...

Page 93: ...2 0 then A1 0 If t2 t5 0 then A2 0 t1 hc meter type 6 Outlet E1 m3 x t1 t2 kt2 A1 m3 x t5 t2 kt2 A2 m3 x t2 t5 kt2 t1 t2 If t1 t2 then E1 A1 A2 0 If t5 t2 0 then A1 0 If t2 t5 0 then A2 0 t1 hc meter...

Page 94: ...nes t1 error t2 error t3 error V1 Flow error V2 Flow error t1 inlet Display t2 outlet Display t t1 t2 Display Display t3 Display Flow V1 Power V1 Display Display E1 No counting No counting E2 No count...

Page 95: ...of m3 x t1 E9 m3 x t2 E9 is increased by the product of m3 x t2 E10 V1 m3 x t3 E11 is increased by the product of m3 for V1x t3 E11 V2 m3 x t3 E11 is increased by the product of m3 for V2x t3 Resoluti...

Page 96: ...discount A2 m3 x t2 t5 kt2 Heat energy with surcharge The outlet temperature reference t5 can be factory configured as required or can be changed via METERTOOL HCW after delivery Typical configuration...

Page 97: ...he meter calculates CP correctly The CP value is displayed with one decimal and is a value in the interval 0 0 19 9 The CP value can be displayed respectively as a current value a monthly value or a y...

Page 98: ...ion over 5 days until it has carried out 6 7 2 2 Seasonal Coefficient of Performance SCOP SCOP is an average measurement of the heat pump s coefficient of performance which indicates how efficient it...

Page 99: ...tion the offset adjustment can be programmed into the meter from the factory In addition offset can be adjusted after delivery via the meter s SETUP loop see paragraph 6 3 or via METERTOOL HCW see Tec...

Page 100: ...unted in the outlet hc functions as a limit value for cooling energy measurement This means that cooling energy is only measured when the inlet temperature t1 is lower than hc In heat cooling meters t...

Page 101: ...storical readings logging values are not part of the TECH loop They are only displayed in the USER loop and only if the DDD code in question includes these readings Flow V1 USER loop Thermal power V1...

Page 102: ...ts depending on the chosen averaging period All calculated flow and power values from the averaging period are used in the calculation of the average Calculated values are compared to previous values...

Page 103: ...tive sign and cooling energy is calculated It depends on the selected DDD code whether the temperature difference is shown in the display Measuring current and power Measuring current is only sent thr...

Page 104: ...the error will be bigger MULTICAL 603 has a temperature sensor offset function see paragraph 7 3 which can be used to reduce the error that derives from the cable resistance and the zero error of the...

Page 105: ...rcuited 2 t3 Below measuring range or short circuited 9 9 t1 t2 Invalid temperature difference 1 V1 Communication error 1 V2 Communication error 2 V1 Wrong pulse figure 2 V2 Wrong pulse figure 3 V1 Ai...

Page 106: ...ew meter will be 0 as transport state prevents counting during Info logger The display reading states the date of the latest info code change The display reading shows the info code from the previousl...

Page 107: ...r disconnected The display reading of the sensor in question shows lines in the three digits to the far right in the display independent of the cause of the error decimal points are not included The d...

Page 108: ...eakage in the system 13 8192 In B1 leakage in the system 14 16384 In A1 A2 External alarm 15 32768 In B1 B2 External alarm 16 65536 V1 Communication error 17 131072 V1 Wrong pulse figure 18 262144 In...

Page 109: ...eter determined by the L code The meter cannot revert to transport state unless a total reset is made The access to the SETUP loop can however be opened again by separating calculator top and base Thi...

Page 110: ...and base are physically separated Reconfiguration of active parameters of the info code will influence future info codes whereas all logged info codes remain as they were at the time of logging 7 10 C...

Page 111: ...d DST function The same applies vice versa if the DST function is reactivated DST and loggers The logging time follows normal time For example a meter with enabled DST function which logs data at 00 0...

Page 112: ...ling meter TS 27 02 BEK1178 6 Heat cooling meter MID module B D TS 27 02 HC ON 7 Volume meter 9 Energy meter 7 13 Differential energy and volume calculation MULTICAL 603 has integrated differential ca...

Page 113: ...ergy fed e g due to air in flow meter V1 the counting will take place in cE control This is shown in the above example between data items 24 and 48 h Energy Volume Difference energy dE Difference volu...

Page 114: ...V1 and V2 can receive pulses from both electronic and mechanical flow sensors This enables connection of almost any type of flow sensor with pulse output For flow sensors with 24 V active pulse outpu...

Page 115: ...AFLOW X4 on input V1 in MULTICAL 603 as stated in the table in paragraph 8 1 Assemble the calculator s top and base Typical display duration 5 s Note the flashing display on MULTICAL 603 indicating th...

Page 116: ...ow describes the possible info codes and their meaning Information code Description Remedy Display duration 5 s Communication error on input V1 Separate the calculator and check that ULTRAFLOW X4 has...

Page 117: ...rom the latest logged size of V1 8 1 2 The need for longer cables between MULTICAL 603 and ULTRAFLOW In general cables of up to 10 m between MULTICAL and ULTRAFLOW are allowed In case longer cables ar...

Page 118: ...structed as an opto coupler with BJT or FET transistor output Flow sensors connected to input V1 on the screw terminals 10 and 11 and input V2 on the screw terminals 10 and 69 Screw terminal 9 is not...

Page 119: ...supply for MULTICAL 24 VAC VDC or 230 VAC Battery lifetime D cell of MULTICAL including 1 standard module e g wM Bus Using 24 V active pulses on V1 14 years 8 4 1 Connection examples Flow sensor with...

Page 120: ...t or cooling meter a temperature sensor set is used for measuring the temperature difference between inlet and outlet As each of the two temperature sensors has its own values for R0 A and B the requi...

Page 121: ...the table above it is recommended to use 4 wire sensor sets as well as MULTICAL 603 type 603 B D G with 4 wire connection The 4 wire construction uses two conductors for the measuring current and two...

Page 122: ...5 8 mm pocket sensor 5 m cable Pt500 33 2 pairs 5 8 mm pocket sensor 10 m cable Pt500 34 3 pairs 5 8 mm pocket sensor 1 5 m cable Pt500 35 3 pairs 5 8 mm pocket sensor 3 m cable Pt500 36 3 pairs 5 8 m...

Page 123: ...be directly mounted in many of Kamstrup s flow sensor types which reduces the installation costs The short direct sensor is available in a 27 5 mm version type DS 27 5 mm and in a 38 mm version type...

Page 124: ...n head and mount the 4 wires in the screw terminal on the sensor input 5 8 mm pocket sensor with connection head is available with R conical connection in stainless steel and in lengths of 90 140 and...

Page 125: ...outer diameter of 7 5 mm Sensor pockets are available with R conical connection in stainless steel and in lengths of 65 90 and 140 mm The sensor construction with separate immersion pipe permits repl...

Page 126: ...from Table 7 The temperature sensor can be delivered both as Pt100 and as Pt500 and when mounted in the belonging sensor pocket it is approved for use in the temperature range 0 180 degrees Celsius an...

Page 127: ...710 152 085 152 460 152 835 153 210 140 153 584 153 959 154 333 154 708 155 082 155 456 155 830 156 204 156 578 156 952 150 157 325 157 699 158 072 158 445 158 818 159 191 159 564 159 937 160 309 160...

Page 128: ...subjected and it is not permissible to use other supply modules than the ones mentioned above The supply modules are covered by the CE marking and the factory guarantee of the meter Note The modules f...

Page 129: ...ery Kamstrup type HC 993 02 No tools are required in order to mount or replace the battery module The lithium content of the battery cell is approx 4 5 g which makes the battery subject to regulations...

Page 130: ...D 16 years 2 x A 13 years 1 x D 16 years 2 x A 9 years 1 x D 14 years 2 x A 6 years 1 x D 10 years 1 x D 6 years 10 Data 2 pulse inputs In A In B 1 x D 16 years 2 x A 9 years 1 x D 15 years 2 x A 7 y...

Page 131: ...h an average flow qp 4 Note The battery lifetime of MULTICAL 603 A B C D G with integrated M Bus corresponds to the battery lifetime of MULTICAL 603 E with 1 M Bus module The battery lifetime of MULTI...

Page 132: ...ns including any intervention in the fuse box must be carried out by an authorized electrician 10 5 24 VAC supply module This module is galvanically separated from the 24 VAC supply the module is adju...

Page 133: ...ncluding any intervention in the fuse box must be carried out by an authorized electrician 10 7 24 VDC VAC high power SMPS This module is galvanically separated from the 24 VDC VAC supply the module i...

Page 134: ...10 9 Transformer 230 24 VAC The supply modules for 24 VAC are adjusted for use with a 230 24 VAC safety transformer e g Kamstrup type 66 99 403 which is mounted in a control panel or another separate...

Page 135: ...t be observed However the following modifications are permitted If meter or equipment for remote reading or remote control is double insulated it is not necessary to extend the protective conductor to...

Page 136: ...e t2 Differential temperature t1 t2 Current power Actual flow Info codes Operating hour counter Error hour counter Meter type Serial number The meter can use both battery and mains supply In case of b...

Page 137: ...LTICAL 603 the meter is automatically configured for pulse inputs If a module with pulse outputs is mounted in MULTICAL 603 the meter is automatically configured for pulse outputs It is possible to mo...

Page 138: ...s order and production number which is used in connection with service and reordering 11 3 Modules 11 3 1 Data pulse inputs type no HC 003 10 The module has a galvanically separated data port which i...

Page 139: ...d on computers with Windows operating system The driver can be downloaded from www kamstrup com Downloads Driver for Kamstrup USB 11 3 3 M Bus pulse inputs type no HC 003 20 The M Bus module is powere...

Page 140: ...e connection is independent of polarity The M Bus cable must be copper twisted pair Max cable size is 1 5 mm2 11 3 5 M Bus Thermal Disconnect type no HC 003 22 This M Bus module has an output for conn...

Page 141: ...utput data package can be configured to include various register combinations by means of the PC programs METERTOOL HCW and READy Manager 11 3 7 Wireless M Bus pulse outputs type no HC 003 31 The wire...

Page 142: ...AC power supply in MULTICAL It is not possible to battery supply MULTICAL The analog output module requires an external 24 VAC DC supply for controlling the load of the circuits e g Kamstrup 230 24 VA...

Page 143: ...le is designed for use in free topology communication The module is compatible with ASHRAE 135 and supports high speed communication up to 76800 baud The BACnet module enables the integration of the e...

Page 144: ...Description 5512 2096 Before exchanging or mounting modules the supply to the meter must be disconnected The same applies to the mounting of an antenna Type No Module Possible configuration after ins...

Page 145: ...as 0 20 mA or 4 20 mA Output from one of the following registers Flow V1 power inlet temperature t1 outlet temperature t2 differential temperature t1 t2 The above values can be changed via METERTOOL H...

Page 146: ...n A In B 11 Data 2 pulse outputs Out C Out D 21 M Bus configurable 2 pulse outputs Out C Out D 11 Data 2 pulse outputs Out C Out D Used pulse transmitter V1 V2 22 M Bus configurable w Thermal Disconne...

Page 147: ...identification number 12 2 Optical readout head The optical reading head can be used for data communication via the optical interface The optical readout head is placed on the front of the calculator...

Page 148: ...2 second integration interval just as in Mains mode The meter remains in test mode until the supply is disconnected and the meter is restarted or for 9 hours When the meter is in Test mode you can ini...

Page 149: ...and the meter is in test mode the following pulses are transmitted High resolution energy pulses 1 0 001 kWh pulse to 0 01 MWh pulse on terminals 7 and 8 High resolution volume pulses 1 0 01l pulse to...

Page 150: ...scription 5512 2029_A1_GB_06 2017 Use of high resolution pulses The high resolution energy volume pulses can be connected to the test stand used for calibrating the meter or to Kamstrup Pulse Tester t...

Page 151: ...EN1434 1 2015 and OIML R75 2002 The below mentioned energy calculator can be supplied electronically by Kamstrup A S The true energy at the most frequently used verification points is indicated in th...

Page 152: ...MID on the basis of EN 1434 4 2015 MULTICAL 603 has a national Danish cooling approval TS 27 02 012 according to BEK 1178 based on EN1434 2015 14 2 The Measuring Instruments Directive MULTICAL 603 is...

Page 153: ...or xXXxxxxx Consult the INFO overview paragraph 7 7 and check the temperature sensors If defective replace the sensor pair Accumulation of volume m3 but not of energy e g MWh Read INFO in the display...

Page 154: ...and thionyl chloride UN 3090 approx 4 5 g lithium Approved deposit of lithium cells PCBs in MULTICAL 603 LC display to be removed Coppered epoxy laminate components soldered on PCB scrap for metal re...

Page 155: ...2028 5512 2029 5512 2030 5512 2031 Technical description METERTOOL LogView MC603 5512 2096 5512 2097 5512 2098 5512 2099 Data sheet 5810 1515 5810 1516 5810 1517 5810 1522 Installation and user s gui...

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Kamstrup MULTICAL 603, Technical Description

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