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1

32

16

15

1

6

2

5

9

10

13

8

7

14

12

4

3

11

Fig. 1

FEATURES

1

Air circulation fan

2

Fuse/s

3

Electronics module (MODAIRFLOW)

4

Spillage monitoring device (TTB) (at rear)

5

Multifunctional control

6

Limit Switch

7

Airflow sensor (Modairflow models)

8

Fan delay control (non modairflow models)

9

Pilot burner

10

Burner and control assembly

11

Data plate

12

Piezo unit

13

Gas connection

14

Electrical assembly

15

Time control

16

Air filter

1.1

HI-SPEC J50 is an open-flued, fan assisted downflow, ducted warm air heater, which may be supplied with MODAIRFLOW
control and in combination with an ELJAN 6 water circulator. A non-MODAIRFLOW version is available as an option.
A Spillage Monitoring Device (TTB) is fitted which senses the temperature in the draught diverter, and shuts down the
appliance when this temperature rises due to the presence of flue gases.

1.2

The air heater output can be adjusted between 11.72kW (42.2MJ/h, 40,000Btu/h) and 14.65kW (57.75MJ/h,  50,000Btu/h).
“Summer air circulation” of unheated air is available by manual selection (see User’s Instructions). ELJAN 6 output is 3.32kW
(11.5MJ/h, 11.340Btu/h).

THIS APPLIANCE CONFORMS TO BS EN 45014

Installation shall be in accordance with the current editions of:
Building Standards (Scotland) (Consolidation) Regulations
Building Regulations
Gas Safety (Installation and Use) Regulations (as amended)
BS 7671 Institute of Electrical Engineers (I.E.E) Wiring Regulations
BS 6891 Installation of Low Pressure Gas Pipework of up to 28mm (R1) in domestic premises (2nd family gases).
BS 5440 Pt. 1 (Flues for Gas Appliances)
BS 5440 Pt. 2 (Air Supply for Gas Appliances)
BS 5864 Installation of Gas Fired Ducted Air Heaters
Model and Local Authority Bye-laws

This appliance has been tested and certified for use with natural gas

1.

BRIEF DESCRIPTION

These instructions are to be left with the User or adjacent to the Gas Meter

Johnson and Starley prides itself on its ability to supply spare parts quickly and efficiently. If you
have a problem in obtaining a spare part, please contact Johnson and Starley Spares Department at
the address below.

JOHNSON & STARLEY LTD.

Telephone:

(01604) 762881

Rhosili Road,

Brackmills,

 Fax: (01604)  767408

  Northampton NN4 7LZ

Publication No. ZZ 851/6

October 2006

HI-SPEC J50 WARM AIR HEATERS

with MODAIRFLOW and non-MODAIRFLOW Control

INSTALLATION, COMMISSIONING & SERVICING INSTRUCTIONS

G.C. No 42 451 13

Summary of Contents for HI-SPEC J50

Page 1: ...t is 3 32kW 11 5MJ h 11 340Btu h THISAPPLIANCECONFORMSTOBSEN45014 Installation shall be in accordance with the current editions of Building Standards Scotland Consolidation Regulations Building Regulations Gas Safety Installation and Use Regulations as amended BS 7671 Institute of Electrical Engineers I E E Wiring Regulations BS 6891 Installation of Low Pressure Gas Pipework of up to 28mm R1 in do...

Page 2: ...compartment must comply with the relevant section of BS 5864 Side and rear clearances should be not less than 25mm 1in Important Ensure that the rear of the heater is at no time subjected to air pressure subject to leaks from underfloor joists or roof spaces 2 7 In freestanding installations see instructions packed with Top Closure Kit TCS50 only one or two walls will be in close proximity to the ...

Page 3: ...work including riser ducts should be fully insulated with 50mm 2in fibreglass or similar If short extended duct runs are taken below floor level these should be similarly insulated and in addition wrapped with a sound vapour proof barrier and protected from crushing 4 2 2 The duct system should be carefully designed to suit the needs of its specific heating requirements and building layout The typ...

Page 4: ... achieved practicably by some means Where this is not practicable the existing flue system may be used providing there is no evidence of spillage from the old appliance see 5 1 9 above Every effort must be made however to ensure that the existing flue complies in every other way to BS 5440 Part 1 including the visual inspection flue flow and spillage test described in 4 3 2 of the above standard F...

Page 5: ... RECORD Burner operating pressure Mbar Heat input KW Water flow temperature o C FOR ALL PRODUCTS Does the heating hot water system comply with the appropriate building regulations YES NO Has the appliance and associated controls been installed commissioned in accordance with manufacturer s instructions YES NO Have you demonstrated the operation of the appliance system controls to the customer YES ...

Page 6: ...986 1000 0000040 Timecontrolcover 1 5 384 739 BOS00105 Overheat limitControl 1 Honeywell L4069C 6 393 412 BOS01301 Multifunctionalcontrol 1 Honeywell V8600C 7 232 903 BOS02061 Sealing ring for item 6 2 8 244 880 BOS02397 4 Pilot assembly 1 9 392 935 1000 0705140 Pilot Injector 1 10 E02 418 1000 0705260 Pilot Feed Pipe 1 11 386 820 1000 0703870 Thermocouple 1 12 386 775 BOS01970 Electrode 1 13 397 ...

Page 7: ...sible When this is not possible the pipe must be capable of taking the complete input of the heater and all other gas appliances being served by this same pipe This supply should be suitably sized to conform to British Standards requirements of no more than 1 0 mbar 0 4in wg pressure drop See table of discharge in BS 6891 5 3 2 The 1 2 in union gas cock supplied must be fitted to the gas inlet of ...

Page 8: ... rooms i e bathrooms etc Outlet faces may require partial blanking in order to achieve this 6 2 4 Set the SUMMERAIR CIRCULATION switch to OFF 6 3 IGNITIONOFPILOTANDMAINBURNERS WARNING If the Pilot Burner is extinguished either intentionally or unintentionally no attempt should be made to relight the gas for a minimum of 3 minutes Ensure that the Electrical supply Time Control and Selector switches...

Page 9: ...ers fan speed is adjusted by selecting the fan speed at the control panel decrease voltage selection to decrease fan speed 6 3 6 Ensure that the pilot flame envelops the thermocouple tip adjusting the Pilot Adjuster as required Refer Figs 4 and 5 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to the required Heating On periods 6 3 9 Set the Selector switch to TIMED 6 3 10 Se...

Page 10: ...xtractor fans in operation NOTE If an extractor fan is situated in an adjoining or adjacent room carry out the spillage test with the interconnecting doors open If the draught diverter is accessible a Introduce smoke into the draught diverter adjacent to an exit from the heat exchanger by means a smoke match or puffer b Ensure that there is no spillage present indicated by displacement of smoke do...

Page 11: ...the Installation Commissioning and Maintenance Instructions are left at or near the air heater for use on future service calls 7 2 If the building is occupied hand the User Instructions over and ensure the User understands 7 2 1 How to ignite the Pilot and Main Burners 7 2 2 How to operate the Thermista stat room thermostat time and heater ON OFF switch and summer air circulation switch and that t...

Page 12: ...y and air filter air cleaner 8 1 11 Light the appliance and note the main burner flame profile If the flame profile is affected when theAir Circulation fan switches on check for any air leaks between the air heater and the base plenum paying particular attention to heaters with rear draught diverters Rectify any air leaks before continuing with this procedure 8 1 12 Allow the air heater to operate...

Page 13: ...ROLREMOVAL 8 6 1 Remove the Burner and Control Assembly as detailed in 8 2 8 6 2 Disconnect the Thermocouple at the Multifunctional Control including the adapter avoiding damage to the capillary 8 6 3 Disconnect the Pilot Feed Pipe from the Multifunctional Control 8 6 4 Disconnect the Multifunctional Control input and output supply feeds 8 6 5 Refitting or replacement is in reverse order 8 7 PIEZO...

Page 14: ...OVAL MODAIRFLOWMODELSONLY 8 10 1 Remove the ElectricalAssembly as detailed in sect 8 9 8 10 2 Disconnect the Electronic Module from the ElectricalAssembly 8 10 3 Release 3 x screws securing the Electronic Module to the Electrical Mssembly and remove the module 8 10 4 Refitting or replacement is in reverse order 8 11 TRANSFORMERREMOVAL MODAIRFLOWMODELSONLY 8 11 1 Remove the ElectricalAssembly as de...

Page 15: ...ut with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that ventilation to the room or cupboard is adequate and that all naked lights are extinguished 9 2 2 MODAIRFLOW mode...

Page 16: ...itch replace if necessary Fittemporaryloopinheaterthermostatsocket Ifheaterignitescheckexternalcircuit Possible Cause 1 No gas to the heater 2 Gas supply not purged 3 Pilot orifice restricted 4 Piezo system faulty 5 Excessive gas supply pressure 1 Connection between thermocouple and mutifunctional control not secure 2 Faulty power unit multifunctional control 3 Faulty thermocouple 1 No voltage to ...

Page 17: ...itch replace if necessary Fittemporaryloopinheaterthermostatsocket Ifheaterignitescheckexternalcircuit Possible Cause 1 No gas to the heater 2 Gas supply not purged 3 Pilot orifice restricted 4 Piezo system faulty 5 Excessive gas supply pressure 1 Connection between thermocouple and mutifunctional control not secure 2 Faulty power unit multifunctional control 3 Faulty thermocouple 1 No voltage to ...

Page 18: ...ut with a multimeter On completion of any maintenance fault finding task that has required the breaking and remaking of electrical connections then checks of continuity polarity and resistance to earth must be repeated 9 2 WARNINGS 9 2 1 When purging or checking gas supplies ensure that ventilation to the room or cupboard is adequate and that all naked lights are extinguished 9 2 2 MODAIRFLOW mode...

Page 19: ...OVAL MODAIRFLOWMODELSONLY 8 10 1 Remove the ElectricalAssembly as detailed in sect 8 9 8 10 2 Disconnect the Electronic Module from the ElectricalAssembly 8 10 3 Release 3 x screws securing the Electronic Module to the Electrical Mssembly and remove the module 8 10 4 Refitting or replacement is in reverse order 8 11 TRANSFORMERREMOVAL MODAIRFLOWMODELSONLY 8 11 1 Remove the ElectricalAssembly as de...

Page 20: ...ROLREMOVAL 8 6 1 Remove the Burner and Control Assembly as detailed in 8 2 8 6 2 Disconnect the Thermocouple at the Multifunctional Control including the adapter avoiding damage to the capillary 8 6 3 Disconnect the Pilot Feed Pipe from the Multifunctional Control 8 6 4 Disconnect the Multifunctional Control input and output supply feeds 8 6 5 Refitting or replacement is in reverse order 8 7 PIEZO...

Page 21: ...y and air filter air cleaner 8 1 11 Light the appliance and note the main burner flame profile If the flame profile is affected when theAir Circulation fan switches on check for any air leaks between the air heater and the base plenum paying particular attention to heaters with rear draught diverters Rectify any air leaks before continuing with this procedure 8 1 12 Allow the air heater to operate...

Page 22: ...the Installation Commissioning and Maintenance Instructions are left at or near the air heater for use on future service calls 7 2 If the building is occupied hand the User Instructions over and ensure the User understands 7 2 1 How to ignite the Pilot and Main Burners 7 2 2 How to operate the Thermista stat room thermostat time and heater ON OFF switch and summer air circulation switch and that t...

Page 23: ...xtractor fans in operation NOTE If an extractor fan is situated in an adjoining or adjacent room carry out the spillage test with the interconnecting doors open If the draught diverter is accessible a Introduce smoke into the draught diverter adjacent to an exit from the heat exchanger by means a smoke match or puffer b Ensure that there is no spillage present indicated by displacement of smoke do...

Page 24: ...ers fan speed is adjusted by selecting the fan speed at the control panel decrease voltage selection to decrease fan speed 6 3 6 Ensure that the pilot flame envelops the thermocouple tip adjusting the Pilot Adjuster as required Refer Figs 4 and 5 6 3 7 Set the Heater Electricity supply ON 6 3 8 Set the Time Control to the required Heating On periods 6 3 9 Set the Selector switch to TIMED 6 3 10 Se...

Page 25: ... rooms i e bathrooms etc Outlet faces may require partial blanking in order to achieve this 6 2 4 Set the SUMMERAIR CIRCULATION switch to OFF 6 3 IGNITIONOFPILOTANDMAINBURNERS WARNING If the Pilot Burner is extinguished either intentionally or unintentionally no attempt should be made to relight the gas for a minimum of 3 minutes Ensure that the Electrical supply Time Control and Selector switches...

Page 26: ...sible When this is not possible the pipe must be capable of taking the complete input of the heater and all other gas appliances being served by this same pipe This supply should be suitably sized to conform to British Standards requirements of no more than 1 0 mbar 0 4in wg pressure drop See table of discharge in BS 6891 5 3 2 The 1 2 in union gas cock supplied must be fitted to the gas inlet of ...

Page 27: ...986 1000 0000040 Timecontrolcover 1 5 384 739 BOS00105 Overheat limitControl 1 Honeywell L4069C 6 393 412 BOS01301 Multifunctionalcontrol 1 Honeywell V8600C 7 232 903 BOS02061 Sealing ring for item 6 2 8 244 880 BOS02397 4 Pilot assembly 1 9 392 935 1000 0705140 Pilot Injector 1 10 E02 418 1000 0705260 Pilot Feed Pipe 1 11 386 820 1000 0703870 Thermocouple 1 12 386 775 BOS01970 Electrode 1 13 397 ...

Page 28: ... RECORD Burner operating pressure Mbar Heat input KW Water flow temperature o C FOR ALL PRODUCTS Does the heating hot water system comply with the appropriate building regulations YES NO Has the appliance and associated controls been installed commissioned in accordance with manufacturer s instructions YES NO Have you demonstrated the operation of the appliance system controls to the customer YES ...

Page 29: ... achieved practicably by some means Where this is not practicable the existing flue system may be used providing there is no evidence of spillage from the old appliance see 5 1 9 above Every effort must be made however to ensure that the existing flue complies in every other way to BS 5440 Part 1 including the visual inspection flue flow and spillage test described in 4 3 2 of the above standard F...

Page 30: ...work including riser ducts should be fully insulated with 50mm 2in fibreglass or similar If short extended duct runs are taken below floor level these should be similarly insulated and in addition wrapped with a sound vapour proof barrier and protected from crushing 4 2 2 The duct system should be carefully designed to suit the needs of its specific heating requirements and building layout The typ...

Page 31: ...compartment must comply with the relevant section of BS 5864 Side and rear clearances should be not less than 25mm 1in Important Ensure that the rear of the heater is at no time subjected to air pressure subject to leaks from underfloor joists or roof spaces 2 7 In freestanding installations see instructions packed with Top Closure Kit TCS50 only one or two walls will be in close proximity to the ...

Page 32: ...t is 3 32kW 11 5MJ h 11 340Btu h THISAPPLIANCECONFORMSTOBSEN45014 Installation shall be in accordance with the current editions of Building Standards Scotland Consolidation Regulations Building Regulations Gas Safety Installation and Use Regulations as amended BS 7671 Institute of Electrical Engineers I E E Wiring Regulations BS 6891 Installation of Low Pressure Gas Pipework of up to 28mm R1 in do...

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