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Operator Manual

Arc Series

Arc 160 PFC (JA-160PFC)
Arc 180 PFC (JA-180PFC)
Arc 200 PFC (JA-200PFC)

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Summary of Contents for Arc Series

Page 1: ...Operator Manual Arc Series Arc 160 PFC JA 160PFC Arc 180 PFC JA 180PFC Arc 200 PFC JA 200PFC...

Page 2: ...nty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased ________________________________________ From where _____________________________...

Page 3: ...etic fields 7 Compressed gas cylinders and regulators 7 RF declaration 8 LF declaration 8 Materials and their disposal 8 Product Overview 9 Technical Specifications 10 Description of Controls 11 Optio...

Page 4: ...and overheating Never use worn damaged under sized or poorly jointed cables Insulate yourself from work and earth using dry insulating mats or covers big enough to prevent any physical contact Never...

Page 5: ...lty welding helmets Always ensure there are adequate protective screens or barriers to protect others from flash glare and sparks from the welding area Ensure that there are adequate warnings that wel...

Page 6: ...he the welding fume Ensure the welding zone is well ventilated and provision should be made for suitable local fume extraction system to be in place If ventilation is poor wear an approved airfed weld...

Page 7: ...ated by high currents may affect the operation of pacemakers or electronically controlled medical equipment Wearers of vital electronic equipment should consult their physician before beginning any ar...

Page 8: ...y current from the power supply network high power systems affect the quality of power provided by the network Consequently connection restrictions or maximum impedance requirements permitted by the n...

Page 9: ...actor exceeds 0 8 the device is using mains input power efficiently Wide Voltage mains input this technology allows these to fully operate on mains input supplies seamlessly between 95V 270V AC Digita...

Page 10: ...4 A 115V 27 5 230V 25 3 115V 30 1 230V 31 3 Rated input current Ieff 115V 17 5 230V 11 6 A 115V 15 2 230V 13 4 115V 12 7 230V 13 4 Welding current range 115V 10 125 230V 10 160 A 115V 10 110 230V 10 1...

Page 11: ...age is normally in the region of 20V Often the situation may demand a shorter arc which results in a lower voltage and the electrode is prone to sticking to the work piece The arc force control will o...

Page 12: ...nding Never connect the machine to the mains supply with the panels removed Output connections Electrode polarity is generally determined by the type of welding rod being used although in general when...

Page 13: ...on cooling forms a slag covering to protect the weld from contamination When the electrode is moved along the work piece at the correct speed the metal core deposits a uniformed layer called the weld...

Page 14: ...g mode switch Note there is voltage output at both output terminals Set the amperage on the machine suitable for the electrode being used For a guide to tungsten sizes please refer to the table below...

Page 15: ...ross rather than to or from your body The electrode holder lead should always be clear of any obstruction so that you can move your arm freely along as the electrode burns down Some elders prefer to h...

Page 16: ...n as the electrode contacts the work piece The welder should always ensure a good connection of the work clamp The nearer the clamp is placed to the welding area the better When the arc is struck the...

Page 17: ...cuit quickly lift up about 2 4mm and arc will be ignited This method is difficult to master Scratch technique Drag the electrode and scratch the work piece as if striking a match Scratching the electr...

Page 18: ...rode 1 The electrode feeding to the molten pool along axes 2 The electrode swing right and left 3 The electrode moving in the weld direction The operator can choose the manipulation of electrode based...

Page 19: ...speed Ensure the arc is on the leading edge of the weld puddle Porosity Small holes or cavities on the surface or within the weld material Work piece dirty Electrode is damp Arc length is excessive Re...

Page 20: ...heck the condition of the machine mains cables welding cables and connections Check for any warnings LEDs and machine operation Monthly examination Disconnect from the mains supply and wait for at lea...

Page 21: ...he type of materials Do not dispose of the equipment with normal waste The European Directive 2002 96 EC on Waste Electrical and Electronic Equipment states the electrical equipment that has reached i...

Page 22: ...e scope of the warranty Defects due to natural wear and tear Failure to observe the operating and maintenance instructions Connection to an incorrect or faulty mains supply Overloading during use Any...

Page 23: ...23 SCHEMATIC...

Page 24: ...www jasic co uk Wilkinson Star Limited Shield Drive Wardley Industrial Estate Worsley Manchester UK M28 2WD 44 0 161 793 8127 April 2020 Issue 3...

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