Jäger Z80-H536.08 S8RVW3 Manual Download

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Manual

Z80-H536.08 S8RVW3

High Frequency Spindle

Pneumatic taper change

Summary of Contents for Z80-H536.08 S8RVW3

Page 1: ...Manual Z80 H536 08 S8RVW3 High Frequency Spindle Pneumatic taper change...

Page 2: ...development we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al...

Page 3: ...1 Performance Diagram 19 6 3 Wiring diagram 20 6 4 Motor protection PTC 160 C 22 6 5 Tool change monitoring 22 6 6 Displacement measuring system Ott Jakob 23 6 6 1 Technical Specifications 23 6 6 2 S...

Page 4: ...Before commencing work 40 12 2 2 With every tool change 41 12 2 3 Every time the clamping device is changed 41 12 3 In the case of storage 41 12 4 Monthly maintenance 41 12 5 Long periods of storage...

Page 5: ...n of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked wi...

Page 6: ...ies Available on request q Spindle holder q Frequency converter q Chiller q Controller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safet...

Page 7: ...tool and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfre...

Page 8: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF sp...

Page 9: ...may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensu...

Page 10: ...forwarding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the sha...

Page 11: ...1a 1c 1b 2 2 3 4 8 7 11 12 12 12 12 12 1a Electrical connection for motor phases 1b Electrical connection for Displacement measuring system 1c Electrical connection for Vector control 2 Cooling water...

Page 12: ...oduced during operation of the HF spindle The temperature of the HF spindle should not exceed 45 C as this shortens the service life of the bearing u Check the temperature of the HF spindle on the hou...

Page 13: ...d tool holders that are suitable for internal coolant sup ply Make sure that the cooling lubricant used conforms to the current specifi cations in legislation and from the trade associations 5 7 1 Coo...

Page 14: ...use the pressure to increase to many times the permitted pressure Select the duty cycle of the valve so that the peaks in pressure that occur not exceed the normally permitted operating pressure Closi...

Page 15: ...Angle at least 15 Route away the leak to avoid backing up 5 8 2 Internal coolant supply horizontal installation Example of design Leakage Leakage Screw in depth 1 High Frequency Spindle max 6 mm 2 In...

Page 16: ...irs 2 Rated rotation speed 36 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Vector control Toothed wheel Teeth 110 Module 0 3 Motor...

Page 17: ...Item no 10405047 03 Revision 03 17 48 Clockwise and anticlockwise Connector plug 18 pin metal Motor phases 17 pin metal Cable length 2 m Sensors Weight 12 kg Inner taper run out 1 Axial run out 1 6 1...

Page 18: ...8 910 23 868 28 294 32 727 33 616 rpm Frequency 167 333 500 667 833 1 000 1 167 1 200 Hz Rated power 0 766 1 671 2 641 3 398 4 043 4 621 4 731 4 696 kW Torque 1 88 1 82 1 8 1 72 1 62 1 56 1 38 1 34 Nm...

Page 19: ...2 333 3 842 5 425 6 871 6 893 6 698 6 608 kW Torque 2 41 2 86 2 93 2 94 2 87 2 43 2 07 2 01 Nm Voltage 81 151 217 286 351 348 341 339 V Current 14 15 15 15 15 16 16 16 A Cos 0 93 0 91 0 89 0 88 0 88...

Page 20: ...hnologie Blatt 1 1 0 Projekt Nr Version Nr Zeichn Nr Hr Fischer Alfred J ger GmbH Siemensstra e 8 61239 Ober M rlen 29027070 Flanschstecker FS18 0 75 mm U W 0 14 mm 0 14 mm 0 25 mm 0 25 mm 0 25 mm B A...

Page 21: ...25 mm UA UA UB 0 25 mm 0 25 mm 0 25 mm 0 25 mm UN 0 25 mm GND 1 2 5 9 10 11 12 13 14 16 3 4 6 7 8 17 15 Schield von 1 Kabelstecker SA17 11 10 9 8 7 6 5 4 3 2 12 14 1 13 17 16 15 12 11 10 1 2 16 9 8 6...

Page 22: ...test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R TNAT 15 K VPTC 7 5 V R TNAT 23 K VPTC 2 5 V...

Page 23: ...able during rotation q The sensor electronics convert the signal from the sensor into an analog output signal 4 20 mA 2 10 V q The output signal can be analyzed digitally with the position controller...

Page 24: ...ss sensitive to any electromagnetism For example linear drives motor power cable HF technology etc q The analog current signal can be transmitted over long distances Cable length max 50 m q The Ott Ja...

Page 25: ...and converts this into a si nusoidal output signal 6 7 1 Technical Specifications Output level 1 VSS as differential signal Output signal 2 sinusoidal signals offset by 90 and their inverse signals s...

Page 26: ...NG Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always w...

Page 27: ...e corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal a...

Page 28: ...uality of cooling water Distilled water causes immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water De...

Page 29: ...on air quality see Air purity classes ISO 8573 1 29 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the f...

Page 30: ...1 29 section Keep to the following values Taper cleaning 4 5 6 bar Pneumatic system for tool change 5 0 8 0 bar 8 5 Setting the internal coolant supply 1 Internal cooling as required M5 Max 10 bar 2...

Page 31: ...able for constant move ments Fit the electronics in line with this Secure the housings with two screws See illustration for the drill hole pattern 8 6 1 Wiring of measuring system The sensor is pre as...

Page 32: ...y the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing a...

Page 33: ...arding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loc...

Page 34: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise S...

Page 35: ...tool taper mount It must be free of damage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has com...

Page 36: ...neumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Page 37: ...on No rotation without clamped tool Tool clamped signal HF spindle is ready for use No Connection on off Compressed air on off Fluid Always leave sealing air switched on Even in the case of a tool cha...

Page 38: ...art HF spindle Clamped signal Cylinder back Clamping system clamped with tool Tool taper inserted in tool mount of HF spindle 1 Start HF spindle when signal 1 Ejected signal Cylinder is extended Clamp...

Page 39: ...of the HF spindle for commissioning processing is always the lowest specified speed Note Unsuitable tool Tools without an internal hole are not suitable for internal coolant supply u It is essential...

Page 40: ...o ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter r...

Page 41: ...ve all coolant residues Store the HF spindle in horizontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage condit...

Page 42: ...ection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non r...

Page 43: ...cal energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Page 44: ...Frequency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause T...

Page 45: ...he spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Alfred J ger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remov...

Page 46: ...Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 34 and Mainte nance 40 sections Frequency converter incorrectly set q...

Page 47: ...1 5 5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized...

Page 48: ...39 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Type Z80 H536 08 S8RVW3 Item no 10405047 03 Revision 03 Date 01 08 2023 Language EN Jaeger Spindles Nort...

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