Jäger Z62-H370.01 S5W2 Manual Download | Manualshive

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Manual

Z62-H370.01 S5W2

High Frequency Spindle

Pneumatic taper change

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Summary of Contents for Z62-H370.01 S5W2

Page 1: ...Manual Z62 H370 01 S5W2 High Frequency Spindle Pneumatic taper change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...18 7 Operating location 19 8 Installation 20 8 1 Installing the HF spindle 20 8 2 Diameter of media supply line 21 8 3 Cooling water 21 8 3 1 Quality of cooling water 21 8 3 2 Setting the cooling 21...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...ories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety and func...

Page 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Page 9: ...arding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft h...

Page 10: ...cy data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency con...

Page 11: ...revents foreign bodies such as chips and liquids e g emul sions from entering the HF spindle Check that air escapes at the front between the housing and the rotating parts of the HF spindle 5 5 Taper...

Page 12: ...s pairs 1 Rated rotation speed 70 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals...

Page 13: ...Technical Specifications Item no 10403014 Revision 02 13 36 Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping range...

Page 14: ...6761 66034 rpm Frequency 167 250 333 417 500 667 833 1000 1167 Hz Rated power 0 192 0 289 0 419 0 524 0 633 0 853 1 044 1 19 1 2 kW Torque 0 21 0 21 0 22 0 22 0 22 0 22 0 21 0 20 0 17 Nm Voltage 55 74...

Page 15: ...3 1 808 2 076 1 79 1 79 kW Torque 0 48 0 479 0 452 0 473 0 432 0 474 0 425 0 31 0 27 Nm Voltage 68 93 111 128 149 184 214 198 198 V Current 10 10 4 10 6 10 5 10 9 11 10 5 9 5 9 2 A Cos 0 89 0 84 0 83...

Page 16: ...BN RD BU VT GN WH WH WH RD 0 14 mm BU 0 14 mm BU 0 14 mm YE 0 14 mm GN 0 14 mm BN 0 14 mm BK 0 14 mm Ger testecker FS9 S5 spindle plug FS9 S5 A B C E G H F L D A B C PE Motorphase U motor phase U Mot...

Page 17: ...nal resistance VPTC 2 5 V RN 250 Insulation test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R...

Page 18: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Page 19: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 20: ...e and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If t...

Page 21: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 22: ...n air quality see Air purity classes ISO 8573 1 22 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 23: ...le without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q Th...

Page 24: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 25: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sa...

Page 26: ...e free of damage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has come to an absolute stand sti...

Page 27: ...eumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Page 28: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 29: ...curately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air...

Page 30: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 31: ...ewater Dispose of cooling media in accordance with local regulations If the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the cost...

Page 32: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Page 33: ...ly q Only tighten the clamping screws of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool chan...

Page 34: ...for damage q Replace damaged tool Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 25 and Mainte nance 29 sections Fre...

Page 35: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Page 36: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z62 H370 01 S5W2 Item no 10403014 Revision 02 Date 01 09 2023 Language EN Jaeger Spindles North Am...

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