Jäger FS80-H445.106 S29A2W2/2V Manual Download | Manualshive

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Manual

FS80-H445.106 S29A2W2/2V

High Frequency Spindle

Pneumatic taper change

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Summary of Contents for FS80-H445.106 S29A2W2/2V

Page 1: ...Manual FS80 H445 106 S29A2W2 2V High Frequency Spindle Pneumatic taper change ...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanishi Jaeger GmbH cannot assume any legal responsibility or liability of any kind for incorrect information and any consequences thereof Translations and reproductions including of extracts are prohibi...

Page 3: ...fications 22 6 7 ESD protection 22 6 8 Air borne noise emissions 23 7 Operating location 23 8 Installation 24 8 1 Installing the HF spindle 24 8 2 Diameter of media supply line 25 8 3 Cooling water 25 8 3 1 Quality of cooling water 25 8 3 2 Setting the cooling 25 8 4 Compressed air 26 8 4 1 Air purity classes ISO 8573 1 26 8 4 2 Setting the sealing air 26 8 4 3 Setting values 27 9 Commissioning 27...

Page 4: ...Item no 13404005 02 Revision 01 4 40 Contents Translation of the original manual 14 1 Service partners 35 14 2 Malfunctions 36 15 Declaration of Incorporation 39 ...

Page 5: ...ection of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with a signal word and a colored box DANGER Dangerous situation Results in serious injury or death u Measure to avert the danger WARNING Dangerous situation May result in serious injury or death u ...

Page 6: ...spindle for completeness upon delivery 2 1 1 Optional accessories Available on request q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety and func tionality Ü Do not use any other accessories this may invalidate any warranty claims and compensation claims for damages 2 1 2 Documentation supplied The doc...

Page 7: ...ning The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Ü Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2 Permissible materials The HF spindle has been developed only for the following materials q Metals such as alloys cast metals etc q Sintered materials q Plastics q Wood q Graphite q Stone marble etc ...

Page 8: ...s are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spindle operates at high speeds and may therefore be flung away by these u Operate the HF spindle only if it is installed in the machine or system in a fixed manner Note Adhere to the limit values u Ob...

Page 9: ...cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure functionality u Never operate the HF spindle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The ba...

Page 10: ...nd forwarding this to the machine controller for evaluation 4 3 Installation and maintenance Ü Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a standstill Ü Install all safety and protective devices of the machine immediately after completing work 4 4 Modification and repair Modifications or alterations to the HF spindle...

Page 11: ...ions of HF spindle 1a 3 2 1c 8 7 2 4 1a Electrical connection for motor phases sensors 1c Electrical connection for Vector control 2 Cooling water G 1 8 3 Sealing air G 1 8 4 Taper cleaning G 1 8 7 Pneumatics for tool change cylinder forward G 1 8 8 Pneumatics for tool change cylinder back G 1 8 ...

Page 12: ...nding on the version q HF spindle rotating q HF spindle too hot q HF spindle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller Note Connect the SpeedTEC quick locking connector u For the combination SpeedTEC connector plug SpeedTEC cable plug u Remove the O ring on the SpeedTEC connector plug 5 3 Cooling Liquid cooling keeps the HF spindle at a c...

Page 13: ...F spindle 5 5 Taper cleaning For guidelines on air quality see Air purity classes ISO 8573 1 26 section Taper cleaning prevents chips and liquids from entering the shaft during a tool change and causing contamination and damage to the inner taper and the clamping system 5 6 Pneumatic tool change For guidelines on air quality see Air purity classes ISO 8573 1 26 section The tool change or tool tape...

Page 14: ...tor poles pairs 2 Rated rotation speed 45 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Vector control Toothed wheel Teeth 128 Module 0 3 Motor protection Pt1000 Housing Stainless steel Housing diameter 80 mm Flange diameter 120 mm Pitch circle Ø 94 mm 6 x Ø 6 6 for screws M6 Ø 110 mm 6 x M4 Cooling Liquid cooled Ambient temperat...

Page 15: ...04005 02 Revision 01 15 40 2 positions clamped ejected Clamping range up to 10 mm Clockwise and anticlockwise Connector plug 15 pin SpeedTEC Motor phases 17 pin Sensors Weight 6 kg Inner taper run out 1 µ Axial run out 1 µ 6 1 Dimensions ...

Page 16: ...0 15 000 20 000 25 000 30 000 35 000 40 000 45 000 rpm Frequency 167 333 500 667 833 1 000 1 167 1 333 1 500 Hz Rated power 0 422 0 837 1 256 1 678 2 095 2 518 2 932 3 352 3 750 kW Torque 0 8 0 8 0 8 0 8 0 8 0 8 0 8 0 8 0 8 Nm Voltage 45 75 105 133 163 192 216 242 291 V Current 8 5 8 5 8 7 8 9 8 8 9 2 9 3 9 4 9 5 A Measured values S6 60 Rated rotation speed 5 000 10 000 15 000 20 000 25 000 30 000...

Page 17: ...69 4 510 5 183 5 889 6 625 kW Torque 1 459 1 479 1 484 1 484 1 480 1 437 1 414 1 406 1 407 Nm Voltage 57 93 125 158 191 222 255 284 311 V Current 15 15 2 15 4 15 2 15 3 15 15 14 8 14 8 A Note on operation with static frequency converters For operation with a frequency converter the effective fundamental voltage must correspond to the specified motor voltage The measured currents may be greater tha...

Page 18: ... 13 14 15 16 17 Spindelstecker FS17 S10 Vektor spindle plug FS17 S10 Vektor P GN 0 25 mm wird nicht benötigt isoliert hineinlegen not connected isolated YE 0 25 mm BK 0 25 mm WH 0 25 mm BN 0 25 mm GY 0 25 mm BU 0 25 mm RD 0 25 mm PK 0 25 mm 2 0 1 Perschewski 16 03 17 1 29022570 g f e d c b a 4 5 6 1 3 2 a b c d e f g Bl Übersetzungen Vervielfältigungen und die Weitergabe an Dritte auch nur auszugs...

Page 19: ...29 male cable connector htec15 S29 Kundenseite customer side Phase U Phase V Phase W PE Schutzleiter protective earth contact by touch ESD Induktiver Näherungsschalter Inductive proximity switch Induktiver Näherungsschalter Inductive proximity switch 2 0 Signal gespannt signal clamped Signal ausgeworfen signal ejected ESD contact by touch ESD 7 8 9 10 1 Perschewski 03 05 17 1 29046371 g f e d c b ...

Page 20: ...167 1171 1175 1179 1182 1186 1190 50 1194 1198 1202 1206 1209 1213 1217 1221 1225 1229 60 1232 1236 1240 1244 1248 1252 1255 1259 1263 1267 70 1271 1275 1278 1282 1286 1290 1294 1298 1301 1305 80 1309 1313 1317 1320 1324 1328 1332 1336 1340 1343 90 1347 1351 1355 1359 1362 1366 1370 1374 1378 1381 100 1385 1389 1393 1396 1400 1404 1408 1412 1415 1419 110 1423 1427 1431 1434 1438 1442 1446 1449 145...

Page 21: ...e corresponding signal to the machine controller q Tool taper monitoring using inductive proximity switch Signals Tool clamped Tool ejected HF spindle HF spindle Ready to operate Not ready to operate Operating voltage range 10 30 VDC UL Class 2 Switching distance Sn 2 0 mm Short circuit and reverse po larity resistant PNP BK 4 BU 3 BN 1 Z Output 0 V BN brown BK black BU blue NO Normally ope ...

Page 22: ...acity of 5 nF Offset static 20 mV Amplitude tolerance 20 10 Amplitude synchronization USp1 USp2 0 9 1 1 Supply voltage UB 5 VDC 5 Power consumption without load 0 3 W Cable length max 100 m note voltage drop via supply line Connection 9 core cable Core cross section 0 15 mm Outer diameter 5 0 3 mm min bending radius 25 mm additionally routed shielded cable for grounding near to sensor 6 7 ESD prot...

Page 23: ...perates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface Note the following points before installing the HF spindle Ü Make sure that the hole pattern of the HF spindle and hole pattern of the mounting surface in the machine match Ä Check the...

Page 24: ... and free of strain Ü Seal all connections for compressed air axially in relation to the tightening direction Ü Seal all connections for cooling water axially in relation to the tightening direction Ü If the HF spindle is equipped with sealing air Ä Make sure that no air flow can occur in the bearing area Ä Always use sealed cable boxes when connecting electrical lines Ü Mount the HF spindle on th...

Page 25: ...es immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Ü Do not use pure or distilled water Deposits in cooling channels due to unsuitable cooling water prevent the dis sipation of heat Ü Use cooling water with the following properties Drinking water according to 98 83 EC Hardness 1 15 dH PH value 7 9 Additive corrosion protection 20 ...

Page 26: ...n air quality see Air purity classes ISO 8573 1 26 section The adjustment value for the sealing air depends on the hose diameter and length Ü Hose diameter DN 4 Ü The setting value can be found in the following diagram Ü To ensure effective control turn on the sealing air and cooling when turn ing on the machine This protects the HF spindle even when it is stationary Lowest sealing air supply Dry ...

Page 27: ...without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Ü Turn the shaft of the spindle at least ten times by hand Ü Before storing and before commissioning only clean the cooling duct with compressed air 9 1 Running in schedule Duration ...

Page 28: ...ding this to the machine controller for evaluation 9 4 Commissioning after storage Ü Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage location to the temperature of the us age location Ä The temperature difference between the HF spindle and the usage lo cation should not exceed 10 C Ü Carry out all steps in the Maintenance 33 section Ü...

Page 29: ... The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sample illustration Direction of rotation indication The HF spindle clamping system is designed for clockwise and counter clock wise rotation Ü Only use tools with the correct direction of rotation for t...

Page 30: ...mage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Ü Make sure that the shaft of the HF spindle has come to an absolute stand still Ü Switch on the compressed air for cylinder forward Ü Remove the tool Ü Clean the inner taper of the tool mount and the inner taper of the shaft with the felt cleaning taper Ü Insert the tool Ä Insert the to...

Page 31: ...tic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Ü Drill a hole with a suitable diameter Ø D1 H7 for the tool mount Ü Add an M5 thread Ü Insert the changing station into the hole Ü Secure the changing station using the threaded spindle M5 10 3 3 Maintenance Bef...

Page 32: ...s may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is always the lowest specified speed Ü Only use tools that are technically sound Ü Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks wi...

Page 33: ...urately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air to clean the HF spindle u Do not use ultrasonic cleaning on the HF spindle u Do not use steam jets to clean the HF spindle This could cause contamination to enter the bearing area 12 2 1 Before commenc...

Page 34: ...orizontal position Ü Store the HF spindle so that it is protected from moisture dust and other environmental influences Ü Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Ü Turn the shaft of the HF spindle at least ten times by hand every four weeks 12 5 Long periods of storage Ü Turn the shaft of the HF spindle at least ...

Page 35: ...s into wastewater Ü Dispose of cooling media in accordance with local regulations If the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the costs incurred for shipment and the fees for the recycling facilities 14 Service and repairs DANGER Electric shock Electric shock can lead to severe burns and life threatening injuries Take m...

Page 36: ... Frequency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Troubleshooting Insufficient cooling q Check the power of the chiller q Check the water level of the chiller q Check the connections and the cooling hoses q Check the cooling circuit q Check the chill...

Page 37: ...e Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 29 and Mainte nance 33 sections Collet does not open q Check the electrical connection of the cylinder Observe all points in the Tool change 29 and Mainte nance 33 sections No ventilation q Check whether both connections of the dual action cylin ...

Page 38: ...erve all points in the Tool change 29 and Mainte nance 33 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining too heavy q Reduce the machining load intensity Mounting screws are loose q Tighten the screws securely HF spindle damaged q Contact Nakanishi Jaeger GmbH service If the error is not rectified after c...

Page 39: ...4 1 5 5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 Safety of machines The machinery is incomplete and must not be put into service until the ma chinery into which it is to be incorporated has been declared in conformity w...

Page 40: ...GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type FS80 H445 106 S29A2W2 2V Item no 13404005 02 Revision 01 Date 01 09 2023 Language EN Jaeger Spindles North America Corp 6611 Bay Circle Suite 165 Norcross GA 30071 USA 1 770 674 4480 office jaegerspindles com www nakanishi jaeger com en ...

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