Jaccard VA 4000 AT Operating Instructions For Conveyor Belt Download

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technical alterations and alterations
regarding accessories reserved

Operating Instructions for Conveyor Belt

Model

VA 4000 AT

Jaccard Corporation

70 Commerce Drive

Rochester, NY 14623

Telephone 1-716-825-3814

Summary of Contents for VA 4000 AT

Page 1: ...and alterations regarding accessories reserved Operating Instructions for Conveyor Belt Model VA 4000 AT Jaccard Corporation 70 Commerce Drive Rochester NY 14623 Telephone 1 716 825 3814 ACCARD LEGEND...

Page 2: ...Page 2 Contents 1 INSTALLATION AND INITIAL OPERATION 3 1 1 INSTALLATION 3 1 2 ELECTRICAL INSTALLATION 3 2 OPERATION 3 3 CLEANING 4...

Page 3: ...ion by tightening the outer safety locking ring 2 Operation The operating instructions of the VA4000 are described in the Operating instructions for Food Slicer VA4000 The only variation during progra...

Page 4: ...ly in place so that no moisture can enter the electrical system Clean the belts and the metal base with soapy water and cleaning cloths using anti bacterial detergent as described in the Cleaning and...

Page 5: ...Illustrated Parts Manual for Food Slicer Model VA 2000 VA 4000 Jaccard Corporation 70 Commerce Drive Rochester NY 14623 Telephone 1 716 825 3814 ACCARD LEGENDARY QUALITY SINCE1962...

Page 6: ...21 DRAWING 21 COVER FOR CHAIN DRIVE BEARING 21 1 22 DRAWING 22 STEP MOTOR FOR CHAIN DRIVE 22 1 23 DRAWING 23 CHAIN DRIVE ASSEMBLY 23 1 24 DRAWING 25 PRESS ROLLER ASSEMBLY 24 1 25 DRAWING 26 DEFLECTIN...

Page 7: ...support assembly Drawing 16 20K100 00 6 Chain drive unit for chain assembly Drawing 18 20K230 00 7 Support assembly Drawing 27 20K370 00 8 Chain tensioner assembly Drawing 32 20K400 00 9 Chain wheel...

Page 8: ...r 590125044 25 Toothed washer 556797043 26 Lens head screw 607985408 27 Washer 599021085 28 Toothed washer 556797084 29 Socket screw 609120825 30 Washer 590125065 31 Spring washer 590127006 32 Socket...

Page 9: ...2 1 Machine body assembly 20Z001 00 2 2 Cover plate for side plate front 20 001 40 2 3 Cover plate for stacking device 20 001 50 2 4 Countersunk screw 609630306 2 5 Countersunk screw 609630310 I I D I...

Page 10: ...body assembly Drawing 2 20K001 00 3 1 Holding tube assembly 20Z009 00 3 2 Holding tube mount assembly 15Z800 00 3 3 Cylinder screw 600840406 3 4 Wing screw 57 002 10 3 5 Welded threaded bolt 544000616...

Page 11: ...0 4 7 Chain frame mount assembly Drawing 7 20K061 00 4 8 Buffer 1 assembly Drawing 8 20K058 00 4 9 Buffer 2 assembly Drawing 9 20K059 00 4 10 Holder for buffer 20 054 00 4 11 Washer 590125051 4 12 Cyl...

Page 12: ...7043 4 31 Hex nut 609340004 4 32 Step motor for receiving plate assembly Drawing 13 15K002 75 15 011635 4 33 Cylinder screw 600840420 4 34 Dry plain bearing 61 001612 4 35 Guiding mechanism for receiv...

Page 13: ...1 Plate for light barrier stacking device 20 806 00 4 6 2 Distance bushing 01 215 01 4 6 3 Light barrier 51 202 00 4 6 4 Cylinder screw 600840310 4 6 5 Hex nut 609340003 4 6 6 Cylinder screw 609120530...

Page 14: ...4 7 1 Washer 20 061 00 4 7 2 Adjusting ring 59070508A 4 7 3 Threaded pin 549160403 4 7 4 Hex nut 609340008 4 7 5 Washer 590125085 1 8 Drawing 8 Buffer 1 REF DESCRIPTION PART 4 8 1 Buffer 1 20 058 00...

Page 15: ...mbly 20K060 00 4 9 2 Hex nut 609340008 1 10 Drawing 10 Pin for Pivot Bearings REF DESCRIPTION PART 4 14 1 Bolt for pivot bearing 20 051 00 4 14 2 Flange for pivot bearing 20 051 10 4 14 3 Hex nut for...

Page 16: ...for micro switch 15 810 00 4 24 2 Quick break switch 51 000 10 4 24 3 Cylinder head screw 600840310 4 24 4 Toothed washer 556797033 4 24 5 Hex nut 609340003 1 12 Drawing 12 Deflection Roller 2 per mac...

Page 17: ...4 Washer 599021065 4 28 5 Spring washer 590988061 4 28 6 Needle bearing 50 NKI616 1 13 Drawing 13 Step Motor for Receiving Plate REF DESCRIPTION PART 4 32 1 Step motor 15 002 72 4 32 2 Synchronizing...

Page 18: ...5 507 00 4 35 5 Switch plate for micro switch 15 809 00 4 35 6 Synthetic guide for tray 15 811 00 4 35 7 Rubber ring 17 050 00 4 35 8 Brecoflex Toothed belt 53 003 05 4 35 9 Countersunk screw 60963041...

Page 19: ...king Device Assembly REF DESCRIPTION PART 4 40 1 Stacking device assembly 20K081 00 4 40 2 Tilting joint assembly 20K084 00 4 40 3 Nylon plug for stacking device 15 605 00 4 40 4 Hex nut 15 602 00 440...

Page 20: ...oning strap 15 002 65 5 7 Carrier for Carriage drive assembly Drawing 17 20K110 00 5 8 Spring holder 20 105 00 5 9 Torsion spring 20 106 00 5 10 Connecting bolt 20 104 00 5 11 Strap 20 107 00 5 12 Sho...

Page 21: ...pin 549130416 5 29 Washer 599021E43 5 30 Toothed washer 556797043 5 31 Hex nut 609340004 5 32 Cap 58 AK4058 5 33 Threaded pin 549140625 5 34 Hex nut 609340006 5 35 Mounting clip 51 903 08 5 36 Washer...

Page 22: ...RIPTION PART 5 7 1 Carrier for carriage drive 20 110 00 5 7 2 Stop plate for carrier 20 111 00 5 7 3 Threaded pin 549130816 5 7 4 Hex nut 604390008 5 7 5 Spring washer 590127006 5 7 6 Hex screw 609330...

Page 23: ...19 1 18 Drawing 18 Chain Frame Drive 6 5 6 6 Rear Cable 6 1a i 1 6 17 ____ 6 19 6 14 6 13 11 6 16 I6 1s 6 14 613 6 1 6 7_ 68 6 9 6 8 o 5 1 6 9 1 6 11 green Base plate 6 20 6 20 6 3 6 18 6 21 6 22 or 6...

Page 24: ...53 003 05 6 11 Threaded pin 545510645 6 12 Distance bushing 01 215 01 6 13 Washer 599021065 6 14 Toothed washer 556797065 6 15 Hex nut 609340006 6 16 Cable protection 20 233 00 6 17 Retaining ring 590...

Page 25: ...Free wheel 50HFL1022 1 20 Drawing 20 Synchronizing Plate Assembly Bottom REF DESCRIPTION PART 6 3 1 Synchronizing plate 15 015 14 6 2 2 Free wheel 50HFL1022 1 21 Drawing 21 Cover for Chain Drive Bear...

Page 26: ...4 2 Rotary shaft 56 223278 6 19 Deep groove ball bearing 50 6000RS 1 22 Drawing 22 Step Motor for Chain Drive REF DESCRIPTION PART 6 5 1 Synchronizing plate 15 015635 6 5 2 Threaded pin 549160506 4 3...

Page 27: ...20 206 10 8 Chain frame assembly bottom 20Z210 10 9 Chain frame upper 20 211 10 10 Friction ring 20 265 00 11 Guide rail 20 215 10 12 Chain guard 20 282 00 13 Spacer for chain guard 20 282 10 14a Chai...

Page 28: ...sunk screw 609630512 20 Cylindrical screw 600840506 1 24 Drawing 25 Press Roller Assembly REF DESCRIPTION PART 1 Press roller 20 262 06 2 Axle for press roller 20 203 00 3 O ring 65 040040 4 Deep groo...

Page 29: ...0 2 Comb 20 207 06 3 Guide pin for bracket 20 212 01 4 Spring adjustment 20 213 10 5 Torsion spring 20 214 10 6 Threaded pin 545510635 7 Hex nut 604390006 8 Washer 599021065 9 Hex cap nut 609170007 10...

Page 30: ...DESCRIPTION PART 7 1 Adjusting know assembly Drawing 28 20K350 00 7 2 Guide strap assembly Drawing 29 20K373 00 7 3 Thickness plate support assembly Drawing 30 20K374 00 7 4 Potentiometer assembly Dra...

Page 31: ...13 Spring for spiral washer 52 022 00 7 14 Threaded pin 549160612 7 15 Threaded pin 549160506 7 16 DU bushing 61 001225 7 17 DU bushing 61 001212 7 18 DU bushing 61 222520 7 19 Threaded pin 549130610...

Page 32: ...djusting lever 20 350 00 7 1 2 Pin for spiral wheel 13 101 20 7 1 3 Threaded pin 549160810 7 1 4 Socket head screw 609120830 7 1 5 Hex nut 604390006 7 1 6 Threaded pin 545510616 7 1 7 Threaded pin 549...

Page 33: ...e strap 14 155 00 7 2 2 Distance piece for strap 15 104 00 7 2 3 Spring for strap 52 017 00 7 2 4 Spring washer 590127006 7 2 5 Hex screw 609310660 7 2 6 Groved taper pin 541471528 7 2 7 Washer 590125...

Page 34: ...Assembly REF DESCRIPTION PART 7 3 1 Thickness plate support assembly 20Z374 00 7 3 2 Thickness plate assembly 20K300 00 7 3 3 Washer 590125085 7 3 4 Hex screw 609330830 1 30 Drawing 31 Potentiometer...

Page 35: ...sembly REF DESCRIPTION PART 8 1 Chain tensioner 20 400 00 8 2 DC Motor 13 152 00 8 3 Spring washer 52 688833 8 4 Countersunk screw 607991621 8 5 Retaining ring 590472026 8 6 Adjustin washer 590988101...

Page 36: ...71330 9 3 Carrier shaft 20 431 00 9 4 Encoder 51 203 02 9 5 Threaded pin 549160403 9 6 Feather key 52 688541 9 7 Retaining ring 590472035 9 8 Levelling washer for ball bearing 590283405 9 9 Retaining...

Page 37: ...wing 34 Chain Drive Cover Plate REF DESCRIPTION PART 10 1 Chain drive cover plate 20 450 00 10 2 Threaded pin 545510630 10 3 Hex nut 609340006 10 4 Hex nut 609850006 10 5 Hex nut 604390006 1 Base plat...

Page 38: ...0 011 00 14 2 Tensioner axle 20 012 00 14 3 Synchronizing plate for tensioner 20 013 00 14 4 Washer 590125086 14 5 Hex nut 609340008 14 6 Retaining ring 590471008 14 7 Washer 590125085 14 8 Flange sle...

Page 39: ...Plate REF DESCRIPTION PART 15 1 Support for deflection roller base plate 20 017 00 15 2 Hex screw 609310660 15 3 Needle bearing 50 NKI616 15 4 Adjusting washer 590988061 15 5 Seal 58 240602 15 6 Washe...

Page 40: ...40 Carriage Assembly medium REF DESCRIPTION PART 1 Carriage medium assembly 20Z650J10 2 Carriage plate medium 20 652J10 3 Wedge 20 660 00 4 Cable duct medium 20Z661J10 5 Guide rod for adjusting arm 20...

Page 41: ...1 Hex screw 609330510 12 Washer 599021053 13 Hex nut 604390006 14 Washer 599021065 15 Hex cap nut 609170007 16 Cylinder screw 607984840 17 Cylinder screw 607984830 18 Cylinder screw 607984825 19 Groov...

Page 42: ...604J00 3 Washer for end piece holder arm 20 605 00 4 Washer for end piece holder arm 20 605 10 5 Round magnet 28 117 00 6 Retaining bolt for spring 20 620J10 7 Release 20 614 00 8 Trapezoidal threade...

Page 43: ...21 Countersunk screw 609630416 22 Toothed washer 556797043 23 Washer 590125044 24 Hex nut 609340004 25 Hex screw 609630306 26 Hex screw 609630515 27 Knurled knob 604640615 28 Shaft seal 56 102206 29...

Page 44: ...N PART 1 Lower food plate assembly 20Z670 01 2 Guide for lower food plate 20 671 01 3 Mounting for lower food plate 20 672 00 4 Threaded pin 545510608 5 Hex nut 609340005 6 Washer 590125051 7 Cap 58 0...

Page 45: ...ing bolt for end piece holder 20 502J10 5 Flat head screw 20 502J20 6 Wing nut 20Z509J00 7 Bolt for end piece holder 20 504 10 8 Spacer for end piece holder 20 505J00 9 Endpiece holder arm assembly 20...

Page 46: ...CRIPTION PART 1 Carriage arm 20 470 J00 2 Tilt support assembly 20K471 00 3 Star knob assembly 20Z473 00 4 Plastic tube 20 474 00 6 Washer 20 605 00 7 Hex nut 60985510 8 Grooved taper pin 541471510 9...

Page 47: ...ly 13K002 12 95 Blade guard assembly 13Z008 32 96 Blade guard flange 13 008 32 97 330 mm blade 13 007 50 98 Mounting ring for blade guard 14 040 20 99 Nylon block guard 20 851 00 100 Mounting for blad...

Page 48: ...axle 14 002 31 110 Ring 58 402402 111 Cylindrical screw 609120530 112 Deflector 56 808847 113 Countersunk screw 609630512 114 Washer 590125051 115 Toothed washer 556797055 116 Hex screw 609330512 2 B...

Page 49: ...91 8 Disc spring 52 024 00 91 9 Cap 58 100100 91 10 Cylindrical screw 609120620 1 44 Drawing 53 Motor Assembly REF DESCRIPTION PART 93 1 3 Phase motor 13 150 00 93 1 1 Ball bearing 50 6205RS 93 1 2 Ba...

Page 50: ...earing 50 6004ZZ 94 5 Leveling washer for ball bearing 590344135 94 6 Retaining ring 590472042 94 7 Adjusting washer 590988305 94 8 Rotary shaft seal 56 204206 94 9 Rubber seal 58 503620 94 10 Free wh...

Page 51: ...ge 47 1 46 DRAWING 55 FOOT ASSEMBLY REF DESCRIPTION PART 1 Foot 12 003 00 2 Foot holder 15 060 60 3 Rubber disc 58 050031 4 Countersunk screw 607991825 5 Threaded pin 545510825 r1 I 5 I fu 1 I It ___...

Page 52: ...e spread of Listeria monocytogenes and other potentially deadly foodborne pathogens 3 RECORDS 3 1 It is recommended that cleaning sharpening and slicer maintenance records be retained 4 ASSOCIATED DOC...

Page 53: ...er clean the blade and sanitize both the sharpener and the blade prior to placing the slicer back in operation 7 TOOLS GAGES FIXTURES 7 1 Blade Sharpener With DIAL 7 2 Latex Nitrile Gloves recommended...

Page 54: ...AWARE For safe operation the blade must be replaced if the gap between the blade edge and the guard is greater than 5mm 0 197 or 3 16 8 5 Further sharpening of the blade is not allowed when the gap is...

Page 55: ...s o Cleaning Brushes o A minimum 2 station sink or the following buckets o Labeled Wash Bucket 2 to 5 Gallon Capacity is Recommended o Labeled Rinse Bucket 2 to 5 Gallon Capacity is Recommended o Warm...

Page 56: ...by rotating the thickness dial counter clockwise until it stops 10 8 Remove the liquid collecting trays 10 9 Lift up the end piece holder 10 10 Move the Food Bar to the front of the carriage 10 10 Man...

Page 57: ...plate proceed to lower the sharpener into the space between the thickness plate and the end of the carriage 11 3 Align the pin with the slot and lift the sharpener to engage the pin with the slot 11...

Page 58: ...CE 003 BLADE SHARPENING REVISION 02 DATE 09 07 16 AUTHOR G IDE Page 7 of 11 11 6 The sharpening stones are now in the correct position Note the blade edge is positioned between the two sharpening ston...

Page 59: ...pushed ONLY when the thickness plate is opened completely will the blade start turning after pushing the SHARPEN key on the control panel An error message will be displayed on the operator control pa...

Page 60: ...rpen key 12 8 Turn the machine on again and perform steps 12 3 through12 7 12 9 Rotate the gray hand wheel to position 2 to engage both stones on the blade 12 10 Approximately 2 seconds is enough to r...

Page 61: ...ER 18 3 DO NOT PLACE SHARPENER IN DISHWASHER 18 4 Wipe all the surfaces of the sharpener clean with the wash towel 18 5 Wipe the detergent off the sharpener with a clean damp towel from the rinse buck...

Page 62: ...2 DATE 09 07 16 AUTHOR G IDE Page 11 of 11 Revision History AUTHOR DATE REVISION D PRIOR May 21 15 00 Initial Release G IDE March 11 16 01 Clarification of instructions grammatical changes G IDE 09 08...

Page 63: ...e d a l b e h T i b o t y l i a d m o r f y r a v n a c y c n e u q e r f g n i n e p r a h s e h T y l k e e w t n u o c e c i l s y l i a d d n a t c u d o r p n o g n i d n e p e d O d o o f r o f...

Page 64: ...a l B x e c i v e d g n i n e p r a h s e h t f o n o i t i d n o c k c e h C x f i n e p r a h s d n a e d a l b e h t f o s s e n p r a h s k c e h C y r a s s e c e n x 5 n a h t e r o m n r o w f...

Page 65: ...e h C x s n o i t c n u f g n i l g n i h s d n a g n i k c a t s g n i t t u c k c e h C x t i n a e l c t o n f i n a e l c f i k c e h c d n a e g a i r r a c t l i T x r o e l b a t e l b a t s a...

Page 66: ...a r a e w r o f k c e h c n a e l C e d a l b k c o l b n o l y N d r a u g x y r a s s e c e n f i e c a l p e r d n a n r o w f i k c e h C m r a g n i k c a t S x t l o b g n i t n u o m d n a s g...

Page 67: ...f i t l e b d e h t o o t e c a l p e R s s e n i l n a e l c d n a n o i t c n u f y r a s s e c e n x e e r f d n a r e l p u o c f o n o i t i d n o c d n a n o i t c n u f k c e h C s l e e h w s...

Page 68: ...ment part s as the RA will be used as the customer PO on the sales order subsequent invoice Jaccard will ship and invoice the replacement part s prior to receiving back the part s covered under the RA...

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