istobal 4CA2000 Original Manual Download

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USER GUIDE

ORIGINAL MANUAL

35ZH800B

Documentación I+D+i V_03_1

1 BAY COMPACT JET WASH

MOD. 4CA2000

Summary of Contents for 4CA2000

Page 1: ...GB USER GUIDE ORIGINAL MANUAL 35ZH800B Documentación I D i V_03_19 1 BAY COMPACT JET WASH MOD 4CA2000 ...

Page 2: ... A46011276 Avda Conde del Serrallo 10 46250 L Alcúdia Valencia España 34 962 997 940 34 962 997 991 E mail istobal istobal com www istobal com GUÍA DE USUARIO PARA LA UTILIZACIÓN DEL CENTRO DE LAVADO Y SU MANTENIMIENTO ...

Page 3: ...SAFETY RULES 7 GENERAL DESCRIPTION 10 START UP 13 BUY TIME MODE PAYMENT SYSTEM 14 MULTIPROGRAM MODE PAYMENT SYSTEM 17 SIEMENS KTP400 TOUCH SCREEN SCREEN 24 ALERT AND FAULT MESSAGES 42 MAINTENANCE 47 ELEMENTS INSTALLED 53 3 ...

Page 4: ...ossibility of claims on the part of users whose facilities contain earlier versions to this edition Read these instructions carefully and keep them in a safe place for future reference This user and maintenance guide is aimed at User Understood to mean the person who owns and runs the facility for business purposes Facility and or maintenance supervisor The person who works directly with the equip...

Page 5: ...ed to be done by facility or maintenance supervisors shall of necessity be performed solely by specialist technical engineers trained by ISTOBAL Assembly disassembly or a change in the location of the jet wash shall be performed solely by specialist technical engineers trained by ISTOBAL USING THE JET WASH Intended use of the jet wash This jet wash is designed exclusively for washing the outside o...

Page 6: ...ce which will identify and clarify the obligations and risks involved in running the car wash facility The equipment is supplied with a set of documents which together make up the Instruction Manual The documents are Civil work and installation book Ref 35ZJ000 User guide Ref 35ZH800 Quick start guide Ref 35ZH900 Electrical diagrams and components Ref 32TM100 Start up checks Ref 32UZ700 CE Certifi...

Page 7: ...bserve any situation of danger or potential danger either to persons or to the jet wash they shall stop the machine immediately The jet wash should work properly as long as the ambient temperature stays between 1 and 45ºC Do not under any circumstances point the lance or pistol directly at anyone even when the machine is out of service has no credits etc Do not insert credits if the lance or pisto...

Page 8: ...safety and health and environmental standards The distributor shall ensure compliance with the safety regulations specific to countries where the equipment is installed and which are not covered by European Union regulations PERSONAL PROTECTIVE EQUIPMENT PPE The provision of PPE shall be the responsibility of the user who shall ensure compliance in the use of such equipment both by the wash and ma...

Page 9: ... and separating tanks such as sludge light hydrocarbons etc is to be treated as dangerous waste This means that waste must be treated by a duly accredited waste management organisation All containers which have previously contained chemical products or products for cleaning or maintenance of the machine must be properly disposed of Reuse of the containers is forbidden All parts resulting from the ...

Page 10: ...nd time remaining LOCATION The jet wash is to be installed on a base or wash bay built according to the recommendations in the Civil Works plans ref 35ZJ000 There must be a water supply with a stop valve a 150 micron filter is recommended a power supply and a compressed air supply appropriate to the optional extras installed as described in the civil works book The jet wash unit should be secured ...

Page 11: ... H Water softener or hot water generator 40L I Product tanks J Coin acceptor K Control board display L Push buttons M Buttons K and P N Cash box O Electrical cabinet A hot water generator with a 2 5 L tank or a 40 L generator could be installed instead of the water softener The water softener and the 40 L hot water generator are incompatible due to the lack of room J B D C H N E I F G K O A L M 11...

Page 12: ... OF SALT HARDNESS ºHF 15 20 25 30 35 40 45 50 55 60 65 70 75 80 TREATED WATER M BETWEEN REGENERATIONS 5 6 4 2 3 4 2 8 2 4 2 1 1 9 1 7 1 5 1 4 1 29 1 2 1 1 1 1 CONSUMPTION OF SALT KG M 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 If daily volume of softened water is 0 5 m3 Salt consumption per month kgs 3 5 4 7 6 7 8 4 8 4 10 5 10 5 10 5 14 14 14 14 14 If daily volume of softened water i...

Page 13: ...guns can move correctly around the vehicle Please observe the following precautions before enabling the wash program 1 Check that all vehicle doors windows sun roofs and convertible folding roofs are properly closed 2 Look the vehicle over to make sure there are no parts hanging loose 3 Before starting the program on the self service panel hold the gun or lance with your hands DANGER Take special ...

Page 14: ...d 2 SELECT WASH PROGRAM 1 Take the gun or lance out of holder 2 Press the corresponding program number using the program selection buttons the wash bay will start working During the wash the display shows the program in progress and the time remaining for the wash If more coins are inserted during the service the wash time is increased 3 Change the program by pressing the corresponding program but...

Page 15: ...he gun or lance out of holder 2 Press the corresponding program number using the program selection buttons the wash bay will start working During the wash the display shows the program in progress and the time remaining for the wash 3 Change the program by pressing the corresponding program button again The display shows a warning when the time left is 10 seconds 4 When the wash is finished leave ...

Page 16: ...RAM FUNCTION PRESSURE PRODUCT WATER TYPE TEMPERAT DISTANCE FROM VEHICLE 5 PROGRAMS 1 HOT SHAMPOO WASH Low Shampoo Mains or softened 40º C Approx 5 cm 2 WASH WITH COLD WATER SHAMPOO High Shampoo Mains Cold Approx 5 cm 3 HOT FOAM WITH BRUSH Low Color Fusion Active Foam Mains or softened 40º C 4 RINSE High No chemical Mains or softened Cold Approx 30 cm 5 WAXING Low Wax Mains or softened 40º C Approx...

Page 17: ...lt or a power failure 2 SELECT WASH PROGRAM 1 Take the gun or lance out of holder 2 Press the corresponding program sequence using the program selection buttons the wash bay will start working During the wash the display shows the program in progress and the time remaining for each program in the sequence If the lance or the gun have to be changed for a brush or vice versa the display will also in...

Page 18: ...using the program selection buttons the wash bay will start working During the wash the display shows the program in progress and the time remaining for each program in the sequence If the lance or the gun have to be changed for a brush or vice versa the display will also indicate it 3 When the wash is finished leave the gun or the lance in their corresponding holders 3 STOP WASH 1 To stop the was...

Page 19: ... water at high pressure 240 seconds of rinsing with cold water at high pressure 3 P3 240 s P5 240 s 240 seconds of hot foam with brush 240 seconds of rinsing with cold water at high pressure 4 P2 180 s P4 240 s P5 240s 180 seconds of shampoo wash with cold water at high pressure 240 seconds of cold foam with brush 240 seconds of rinsing with cold water at high pressure 5 P2 180 s P4 240 s P5 240s ...

Page 20: ...ial and total counters tokens and tickets Partial counters cannot be erased in this program On the different tabs you can consult the number of coins tokens and tickets inserted as well as the total takings at the end of each list The amounts shown in each numbered coin counter field are for the coins configured in the section CONFIGURATION MONEY Press to save a CSV file with the takings data show...

Page 21: ...hedules indicated on the timetable advertised The types of price rate activation are Normal rate The washes have the prices normally used Manual mode works without credits In the example shown here the jet wash will be in service as scheduled and in this case the timetable is Monday to Sunday from 8 00 a 21 00 The lighting parameter indicates when the jet wash will be illuminated Press to save the...

Page 22: ...ram is used for The example shows Sequence 1 with a price of 5 and which uses Program 1 for 240 seconds program 2 for another 240 seconds and program 3 for 100 seconds Press to save the data entered SEQUENCES BUY TIME This screen allows programmes to be assigned to their respective buttons The minimum credit field indicates the minimum time that needs to be bought for a program to start up Press t...

Page 23: ...control board and cannot be edited The Dosage field is used to indicate the quantity dispensed in ml min The Threshold field is for indicating how low the product level is allowed to get before the system advises you by e mail that the container will soon be empty The Size field is for indicating the size of product container The product buttons enable their dosing pumps for one minute to allow re...

Page 24: ... of access to menus and information Administrator Password Total control and unlimited access Can create new operators customers and administrators Operator Password Access to counters view faults view descriptions of errors bleed dosing pumps and view machine specifications Access to configuration of parameters not allowed Customer Password Authorization to do all of the above plus run tests chan...

Page 25: ...n screen MAIN MENU Configuration Parameters Machine specifications Next screen Counters Bleed dosing pumps Previous screen Error list Languages Maintenance Cancel credit User configuration CPU parameters Show logo on display 25 ...

Page 26: ...ror list Machine specifications Language Configuration Parameters Bleeding the dosing pumps Password ERROR Control Date time View faults Money Tests Fluids Program configuration Sequences Communication Timers Maintenance User configuration Show logo on display Backup Restore Cancel credit CPU parameters 26 ...

Page 27: ...er takings screen time counters per program can be viewed pressing Partial counters PARTIAL COUNTERS TYPE TYPE Coins Accounting Token Accounting PARTIAL COUNTERS Total counters TOTAL COUNTERS TYPE TYPE TOTAL COUNTERS Taking coins Taking tickets Taking pump hours CONFIGURATION Access CONFIGURATION from the main menu by pressing Program configuration Control Money Timers Sequences BY TIME Communicat...

Page 28: ... Open timetable OPENING HOURS Sets the opening hours to be applied for each day of the week and in specific time bands Rate type The rate applicable to the bay is set here Standard the washes have the prices normally used Manual mode works without credits When a program is selected the rate active at that time is applied and if a change is produced when the program is running the payment systems a...

Page 29: ...nt 1 money unit to be equivalent to Example Time per fraction 50 1 50 seconds If the number of time units associated to a coin or a token is modified this value will become effective when the next coin or token of that type is inserted TIMERS Access TIMERS from the configuration menu by pressing This screen is for configuring the dosing pump activation deactivation cycle in seconds MONEY TYPE VALU...

Page 30: ...osing pumps for one minute to allow readings to be taken The readings are then indicated in the Dosage field NOTE For the Product level X low error message to disappear from the screen when filling up or replacing the tank the LEVEL field must be updated by pressing on the icon of the produced refilled By doing this the field will be updated with the value on the SIZE field PROGRAM CONFIGURATION A...

Page 31: ... Low pressure Wax Foam pressed White foam Triple foam Choose the name of the program on this drop down menu Hot shampoo Cold shampoo Hot foam Cold rinse Hot wax Cold triple foam Cold wax Cold foam Hot triple foam Wheel wash Engine wash Select a program icon The icon is shown on the TFT display when the wash program is activated A picture of a blue or red thermometer will also be displayed under ea...

Page 32: ...et the minimum credit that must be inserted for a sequence to start COMMUNICATION AND CONNECTIONS WAR NI NG The values in this section are to be configured and modified by the ISTOBAL Official Technical Service only Access COMMUNICATIONS from the configuration menu by pressing BUTTON PROGRAM MINIMUM CREDIT COMMUNICATION AND CONNECTIONS Email service configuration IP configuration Enable remote con...

Page 33: ...touch screen screen BACKUP RESTORE WAR NI NG The values in this section are to be configured and modified by the ISTOBAL Official Technical Service only Access BACKUP RESTORE from the configuration menu by pressing 33 ...

Page 34: ...s running To enable disable if the coin operated payment system is installed To enable disable is the Codax system is installed To enable disable lance for pipe emptying To enable disable if the anti theft alarm is installed To enable disable triple foam To enable disable osmosis water To enable disable the hot water tank Enable where the jet wash installation has a hot water generator with a 40 L...

Page 35: ... dosing pump selected for the automatic bleeding of the circuit Water repellent wax Shampoo Active foam Yellow foam Pink foam pink Blue foam GENERAL ERRORS Access GENERAL ERRORS from the main menu by pressing You can view all the possible errors that can be seen on the touch screen DOSING PUMPS General failures 35 ...

Page 36: ...this screen about the jet wash and the version of the jet wash board LANGUAGES Access LANGUAGES from the main menu by pressing The language to be used on the touch screen is set here MAINTENANCE Access MAINTENANCE from the main menu by pressing MACHINE Model PLC HMI IOCOM JETWASH Serial number LANGUAGES See faults Date Time Test MAINTENANCE 36 ...

Page 37: ...e Start date winter time Mes Semana Día Mes Semana Día To set the touch screen date and time For this setting use buttons and To enter the current date and time The format is dd mm yyyy hh mm ss Once the new date and time have been entered press The time zone screen allows you to program the summer winter timetable change and vice versa To do so enter the local and world timetable offset for examp...

Page 38: ...en I0 6 Thermostat 1 I0 7 Thermostat 2 I0 4 Send email Outputs Q0 0 Gun solenoid valve Q0 1 Brush solenoid valve Q0 2 Hot water solenoid valve Q0 3 Water mains solenoid valve Q0 4 By pass Q0 5 Frost prevention solenoid valve Q8 0 Wax dosing pump Q8 1 Shampoo dosing pump Q8 2 Foam dispenser 1 Q8 3 Foam dispenser 2 Q8 4 Foam dispenser 3 Q8 5 Pump start Q8 6 Boiler start Q8 7 Compressor start Q9 0 He...

Page 39: ...e new user name B Password field Press the password field twice to activate the change password box C Group ID Select the group which the user belongs to D Disconnection time Indicates the amount of time allowed without activity before the user is disconnected For more information on control panel access rights see section Access control CANCEL CREDIT Access CANCEL CREDIT from the main menu by pre...

Page 40: ...n be enabled disabled pressing CPU PARAMETERS Access CPU PARAMETERS from the main menu by pressing You can connect and disconnect the A6 digital module from the main power switching system on the cabinet inside the CPU You can connect and disconnect the D08 digital module from the main power switching system on the cabinet After making the changes press and restart the CPU 40 ...

Page 41: ... FROST PREVENTION SYSTEM BY WATER LOSS When the temperature goes below that set on the safety thermostat 0º C the solenoid valves of all the guns and brushes are opened allowing a small water loss to prevent the circuit from freezing 41 ...

Page 42: ...INTERPRETING MESSAGES MESSAGE DESCRIPTION CHECKS OUT OF SERVICE ERROR MESSAGES Shows the error message and shuts down the jet wash The coin acceptor locks and if it is in the middle of a service this will stop and be lost WARNING ALERT MESSAGES When an alert situation is detected the service can continue or a new one can start The warning message is shown interspersed with the insert coin message ...

Page 43: ...gramming of the control board ERROR 13 ETH communications fault Defective cable or connection on Ethernet cable Check Ethernet cable and connection Check Ethernet board and connection with control board ERROR 14 CAN communications fault Defective cable or connection on CAN cable or board Check CAN cable and connection Check CAN board and connection with control board ERROR 15 Box open password not...

Page 44: ...AITING CREDITS The coin acceptor is available there are no errors and it is waiting for coins to be inserted TO START ADD MORE COIN CREDITS INSUFFICIENT TO START SERVICE The credits inserted are not enough for the service selected PLEASE PUT BRUSH AND LANCE BACK CHANGE FROM BRUSH TO LANCE This message appears 10 seconds before the change from brush to lance is required MANUAL MANUAL WASH ACTIVE Th...

Page 45: ...s Valves and seals worn Replace worn parts Filter blocked Clean high pressure pump filter Water present in crankcase oil Segments or oil retainers worn Replace worn parts Water leaking out via crankcase and cylinder head Worn or broken pistons and seals Replace the worn piston or seal WATER SOFTENER The softener is supplying hard water Bypass valve open Close the bypass valve No salt in brine tank...

Page 46: ...OF A FAULT FAULT Disconnect the machine from power Identify and note down the fault END Try to solve the fault See fault message table Connect the machine Make a note of the fault model and serial number of the machine CALL THE TECHNICAL YES NO Fault disappears 46 ...

Page 47: ...her it is for maintenance or repairs DAN G ER When you have opened the door switch off at the main power switch Failure to do so may cause serious injury or death Only maintenance supervisors specifically trained for this purpose by members of the Official Technical Service of the ISTOBAL network may perform these operations DAN G ER All maintenance tasks are to be performed with the electricity w...

Page 48: ...set in the legislation of each country WASH BAY Bay cleaning x Clean the wash bays Water leaks on bays x Check for leaks on the guns lances or rotating arms of the wash bays as well as inside the jet wash cabinet Cleaning the outside x Clean the outer structure of the machine with water at low pressure max 2 bar 28 psi HIGH PRESSURE PUMPS Level and state of the oil in the pumps x Check the oil lev...

Page 49: ...ion Elements installed ISTOBAL recommends the use of original chemical products MAINTENANCE TABLE FOR TECHNICAL ENGINEERS POINTS FOR MAINTENANCE HOURS RECOMMENDATIONS Oil change 1st change 50 Replace the oil in the pump s crankcase The oil type to be used is ISO68 Subsequent oil changes 500 Replace the oil in the pump s crankcase The oil type to be used is ISO68 Check valves seats and springs 2000...

Page 50: ...lows 1 Spray the recommended product directly on metal surfaces The product must be applied as described in the technical data sheet and the product label 2 Let the product work on the surface for two minutes and then wipe it with a cloth or a soft brush for the desired finish PROTECTION Products to be used ISTOBAL stainless steel protector CLEAN INOX Reference Volume 5305101 1 L 5305110 10 L 5305...

Page 51: ...product is directly sprayed onto the surfaces which require cleaning The product must be applied as described in the technical data sheet and the product label 2 Let the product work and then rub for the desired finish 3 Rinse with water WAR NI NG Fairings may incorporate light signs protected with methacrylate in contact with water To ensure optimum visibility the outer side of this material shou...

Page 52: ...l analyses When one or various parameters exceed the limits you should contact ISTOBAL for a suitable pre treatment system or systems WAR NI NG ISTOBAL declines all responsibility for any damage caused by the use of water with parameters which exceed the maximums set DAN G ER In accordance with the regulations in force and health and hygiene criteria it is mandatory for wash facilities to be inspe...

Page 53: ...stick or the sight hole on the back of the crankcase C MAINTENANCE POINTS Daily Check the oil level on the pump susing the dipstick or the sight hole on the back of the crankcase A and fill when necessary with oil ISO68 The first oil change should be after the first 50 hours of operation and every 500 hours after that Weekly Check that the pressure on the output gauge is as recommended 80 Bar To r...

Page 54: ... which involves the dosing pump that you wish to bleed REGULATING THE DOSING PUMPS The amount of product to be added is determined by the technical engineer when the machine is first started up The technician takes into account the total dissolved salts TDS in the water and the concentration of the chemical product used If these factors change it may be necessary to adjust the dosing pump by means...

Page 55: ...r B Thermometer Indicates the outlet temperature of the water C Safety valve 3 bar This safety valve controls the pressure of water entering the tank D Automatic air vent It purges the air present in the tank automatically E Air regulating valve For manual venting if necessary F Resistance 6kW heating element with thermostat MAINTENANCE POINTS Monthly Check the thermometer B to make sure the water...

Page 56: ...CK Push button for the following functions Time programming Exit and save changes during programming mode NEXT Push button to go to next setting during programming mode Push buttons to move around menu and set programming parameters REGEN Push button for the following functions If pressed for 3 seconds during the water softening phase a regeneration will start If pressed during the regeneration ph...

Page 57: ... salt in the brine tank to ensure the correct dissolution After a power cut check the valve s programming The time might need to be set MAINTENANCE POINTS Weekly Check that the time is the current time Regeneration will take place at 2 00 a m or at the set time Check whether salt is consumed during the regenerations if that is not the case contact ISTOBAL Technical Service Check the salt level in ...

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