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HT33 Series User Manual 

 

Safety Precautions

 

This manual is about the installation and operation of HT33 Series UPS (Hereinafter referred to as 

UPS). 

Please carefully read this manual prior to installation. 

The UPS must be debugged and maintained by the engineer commissioned by the manufacturer or 

the agent. Otherwise, human safety may be endangered and the damage of UPS shall not belong to the 

warranty scope. 

UPS is only used for commercial / industrial purpose and cannot be used as power of life support 

equipment. 

  

   

  APPLICABLE STANDARDS 

This product complies with CE 73/23 & 93/68 (low voltage safety) and 89/336 (EMC) , and EMC 

standards of Australia and New Zealand (C-Tick) , and the following UPS product standards: 

*IEC62040-1-1-General and safety requirements for use in operator access area 

*IEC/EN62040-2 EMC requirements CLASS C3 

*IEC62040-3 Performance requirements and test methods 

Continued compliance requires installation in accordance with these instructions and the use of 

manufacturer approved accessories only. 

 

 

 

  

   

  WARNING- High earth leakage current 

Earth connection is critical before connecting the input supply (include both utility supply and 

battery) . This equipment must be earthed in accordance with local electrical authority codes of 

practice. 

Earth leakage current exceeds 3.5 mA and is less than 1000 mA. 

Transient and steady-state earth leakage currents, which may occur when starting the equipment, 

should be taken into account when selecting instantaneous RCCB or RCD devices. 

Residual Current Circuit Breakers ( RCCBs) must be selected insensitive to DC unidirectional pulses 

( class A ) and transient current pulses ( RCCBs) . 

Note it that the earth leakage currents of the load will also flow across RCCB or RCD.

 

 

 

  

   

  Components that can be maintained by user 

All the equipment maintenance and servicing procedures involving internal access need special tools 

and should be carried out only by trained personnel. The components that can only be accessed by 

opening the protective cover with tools cannot be maintained by user. 

This UPS full complies with “IEC62040-1-1-General and safety requirements for use in operator 

access area UPS”.Dangerous voltages are present within the battery box. However, the risk of 

contact with these high voltages is minimized for non-service personnel. Since the component with 

dangerous voltage can only be touched by opening the protective cover with a tool, the possibility of 

touching high voltage component is minimized. No risk exists to any personnel when operating the 

equipment in the normal manner, following the recommended operating procedures in this manual.

 

 
 

Summary of Contents for HT 33010

Page 1: ...ce with local electrical authority codes of practice Earth leakage current exceeds 3 5 mA and is less than 1000 mA Transient and steady state earth leakage currents which may occur when starting the e...

Page 2: ...EQUIPMENT WHEN CONNECTED TOGETHER THE BATTERY TERMINAL VOLTAGE WILL EXCEED 400Vdc AND IS POTENTIALLY LEATHAL Battery manufacturers supply details of the necessary precautions to be observed when work...

Page 3: ...ection 12 2 5 3 Connection for Battery Only Applicable for the UPS with Build in Battery 12 2 6 Control and Communication Cabling 13 2 6 1 Dry Contact Interface of Battery and Environmental Temperatur...

Page 4: ...the UPS into Normal from Bypass Mode 31 5 3 4 Procedure for Switching the UPS into a Maintenance Bypass from Normal Mode 31 5 3 5 Procedure for Switching the UPS into Normal from a Maintenance Bypass...

Page 5: ...haracteristics 41 8 4 Electrical Characteristics Input Rectifier 42 8 5 Electrical Characteristics Intermediate DC Link 42 8 6 Electrical Characteristics Inverter Output 42 8 7 Electrical Characterist...

Page 6: ...nment temperature above 25 If so please add cooling equipments Note Environment temperature above 20 battery life will reduce to half when environment rise each 10 2 Is the UPS operation environment t...

Page 7: ...ngs watches and all metal objects Only use tools with insulated handles Wear rubber gloves If a battery leaks electrolyte or is otherwise physically damaged it must be replaced stored in a container r...

Page 8: ...ttery protection device a DC circuit breaker must be mounted as close as possible to the batteries and the connecting cables should be as short as possible 2 2 3 Storing If the equipment not be instal...

Page 9: ...tion shall refer to fig 2 2 a 10KVA 30KVA cabinet without built in battery b 10KVA 30KVAcabinet with built in battery Fig 2 2 UPS Composition Diagram 2 3 3 Operation Space As UPS has no ventilation gr...

Page 10: ...d Note For IT power network system 4 pole protective device must be installed on the external input distribution of the UPS Earth leakage current If protection against earth faults RCD devices is requ...

Page 11: ...wer supply bypass power supply and mains power distribution board Ensure that these switches are opened and attached with WARNING label so as to prevent unauthorized operation to these switches 2 5 1...

Page 12: ...be respectively connected with the main input terminal of UPS Main input A B C N and the input terminal of the bypass and at the same time the short circuit copper bars of the main circuit and the by...

Page 13: ...inals as shown below according to the mark of cables connect cables W404 W405 W406 to K K N K Fig 2 5b Build in battery connection diagram 2 6 Control and Communication Cabling As shown fig 2 6 the dr...

Page 14: ...y which can be used in environment monitoring and battery temperature compensation 1 J2 and J3 interfaces diagram are shown in fig 2 7 the description of interface is in table 2 2 J2 J3 T E M P _ B A...

Page 15: ...ed via the reserved terminals of J10 The external emergency stop facility needs to use shielded cables to connect to the normally open closed remote stop switch between these two pins If this facility...

Page 16: ...O N L 24V 24V 24V Fig 2 10 BCB Interface Table 2 5 Description of BCB Interface Position Name Purpose J6 1 BCB_DRV BCB drive signal providing 24V 20mA drive signal J6 2 BCB_CONT BCB contact status con...

Page 17: ...tact signal via the isolation of a relay The interface diagram is shown in fig 2 12 and description is shown in table 2 7 J9 A L A R M _ N C A L A R M _ N O G N D Fig 2 12 Integrated warning dry conta...

Page 18: ...be open during warning J10 2 UTI_FAIL_NO Mains failure warning relay normally open will be closed during warning J10 3 GND Centre of mains failure warning relay 2 6 8 RS232 Port and SNMP Card Port RS...

Page 19: ...19 HT33 Series User Manual 2 7 Installation Diagram a 10KVA 30KVA wiring diagram with built in battery...

Page 20: ...20 HT33 Series User Manual b 10KVA 30KVA wiring diagram without built in battery Fig 2 14 10 30KVA UPS wiring diagram...

Page 21: ...spike experienced at the Mains AC input supply This is achieved through high frequency double conversion power pulse width modulation PWM associated with full digital signal processing control DSP whi...

Page 22: ...ncy track that of the static bypass supply provided that the bypass remains within an acceptable frequency window A manually controlled maintenance bypass supply is incorporated into the UPS design It...

Page 23: ...UPS to prevent any risks to load equipment from future mains failure 3 2 4 Bypass Mode If the inverter overload capacity is exceeded under normal mode or if the inverter becomes unavailable for any r...

Page 24: ...be set as required by the type of battery For Valve Regulated Lead Acid VRLA batteries maximum boost charge voltage should not exceed 2 4V cell 3 Float charge Voltage of float charging can be set as...

Page 25: ...th full load The time is user configured from 3 to 60 minutes 2 Battery discharge EOD off protection If the battery voltage is lower than the EOD the battery converter will be shut down EOD is adjusta...

Page 26: ...facilitate maintenance and system testing Fig 4 1 Typical 1 N parallel operation system Note when the load exceeds is the capacity of the single device the maintenance bypass switch CB3 must be remov...

Page 27: ...27 HT33 Series User Manual 1 UPS 2 UPS N UPS Fig 4 2 Parallel cables...

Page 28: ...ed by user 2 Only qualified service personnel are authorized to remove such covers 5 1 Power Switches As shown in fig 5 1 open the front door of UPS the power switch is visible which includes input sw...

Page 29: ...d Bypass indicator Green Inverter indicator Off Load indicator Green Status indicator Green Warning The bypass input air switch must be opened firstly and then the input air switch is opened otherwise...

Page 30: ...indicator goes steady green 4 The inverter starts up automatically the green inverter indicator flashes The inverter will output after 60s Then UPS run in battery mode a 10KVA 30KVA without built in b...

Page 31: ...ttery switches are disconnected Warning If it is required to mainten the modules the cabinet is opened for internal maitenance after waiting for 10 minutes in order that the capacitor voltage in the i...

Page 32: ...the inverter and bypass output and the battery stops charging or discharging If the input utility is present the UPS control circuit will remain active however the output will be turned off To complet...

Page 33: ...and check all measured parameters UPS and battery status and event and alarm logs The operator control panel is divided into three functional areas as shown in fig 6 1 mimic current path LCD display M...

Page 34: ...ss voltage abnormal Off Bypass normal Inverter indicator Steady green Load power supplied by inverter Flashing green Inverter On start synchronization of standby ECO mode Steady red System power not s...

Page 35: ...The main panel display for 10KVA 30KVA type is provided with six main menus turn on off UPS mute or not button Fig 6 2 Homepage display 6 2 1 Default Display During the operation of system if there s...

Page 36: ...tings are similar with time setting 6 2 4 Function Display The function page 2 as below press left and right arrow to select SET in homepage and press ENTER then press right arrow several times FUNC P...

Page 37: ...10301 2011 Year 03 Month 01 Day 12 08 12 08 time C Events close S Events start 6 3 Detailed Description of Menu Items UPS menu and data window UPS menu window displays the menu name of data window whi...

Page 38: ...ll be displayed in one page including records description time year month day time set cancel To press left or right arrow to change pages STA Status ALARM Current UPS alarm information automatically...

Page 39: ...Battery self check success Battery normal during system self check Battery manual check failure Battery fault during system self check Battery maintenance The system is in battery maintenance status B...

Page 40: ...uction to Bypass Module Suppose UPS were in normal mode and the bypass were normal 1 Select manual switch of bypass in LCD screen the UPS power will be supplied by bypass 2 Close maintenance bypass sw...

Page 41: ...N AS60950 electromagnetic emission and immunity IEC EN AS61000 series and construction IEC EN AS60146 series and 60950 8 2 Environmental Characteristics Table 8 2 Environmental Properties Items Unit R...

Page 42: ...cl 3 0 selectable from 0 5 0 25 or 30 or inhibit Ripple voltage V float 1 Ripple current C 5 10 Equalized charge voltage VRLA 2 4V cell selectable from 2 30V cell 2 45V cell Constant current and const...

Page 43: ...y time is half circle to within 5 of stable output voltage 8 7 Electrical Characteristics Bypass Mains Input Table 8 7 Bypass Mains Input Items Unit HT33010 HT33015 HT33020 HT33030 Rated AC Voltage Va...

Page 44: ...ing is 50Hz Commissioning engineers can set to 60Hz For example UPS is set to frequency inverter mode and then bypass status will be neglected 8 8 Efficiency Table 8 8 Efficiency Loss and Air Exchange...

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