Interpack ipg RSA 2024-TB/2" Operations Manual & Parts List Download

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RSA 2024-TB/2”

Serial Numbers TM108 XX X XXX

RANDOM SEMI-AUTOMATIC CASE SEALER

Rapid Packaging, Inc.

763-404-8900 | [email protected]
www.RapidPackaging.com

Summary of Contents for ipg RSA 2024-TB/2"

Page 1: ...RSA 2024 TB 2 Serial Numbers TM108 XX X XXX RANDOM SEMI AUTOMATIC CASE SEALER Rapid Packaging Inc 763 404 8900 info RapidPackaging com www RapidPackaging com...

Page 2: ...eg Length Optional 10 Box Board 11 Carton Size Capacities 11 Machine Dimensions 12 Set Up Recommendations 12 Receiving and Handling 13 Table Level 14 Stop Start Box 14 Tape Loading 15 Tape Threading U...

Page 3: ...found on the nameplate of the side panel of the machine Interpack Technical Support is available during normal business hours Eastern Time PHONE 813 621 8410 x101 If you have a technical question that...

Page 4: ...ied of the problem no later than five 5 calendar days after the warranty period If Intertape is unable to repair or replace the part within a reasonable time then Intertape at its option will replace...

Page 5: ...TB 2 Carton Sealing Machine with HSD 2000 ET II Tape Heads is designed to apply Intertape brand Pressure Sensitive carton sealing tape to the top and bottom center seam of regular slotted corrugated c...

Page 6: ...The label warns operators and service personnel of the very sharp knife used to cut the tape at the end of the tape application The HSD 2000 Tape Heads are equipped with a Knife guard that covers the...

Page 7: ...the operators and service personnel of the pinch point at the exit ends of the machine Figure 4 The illustrated label WARNING MOVING MACHINES PARTS shown in Figure 5 is located on the Bottom Chain Gu...

Page 8: ...strated label WARNING OPERATION SERVICE shown in Figure 6 is located on the side of the column This label provides convenient safety instruction for the operator and service personnel in the operation...

Page 9: ...with one 1 1 6 H P and one 1 1 3 H P gear motors and comes with a standard neoprene covered power cord and a grounded plug Contact your Intertape Representative for power requirements not listed above...

Page 10: ...on Sealing Tape 5 Tape Width Model RSA2024 TB 2 1 inches 36 mm to 2 inches 48 mm maximum 6 Tape Roll Diameter Up to 16 inches 405 mm maximum on a 2 inch 48 mm diameter core Accommodates all Intertape...

Page 11: ...st single or double wall B or C flute 10 Carton Size Capacities Height inches Width inches Length inches Standard minimum 5 6 6 maximum 24 20 Infinite Height inches Width inches Length inches Optional...

Page 12: ...ions The Carton Sealer must be level Customer supplied infeed conveyor if used should provide straight and level entry Customer supplied exit conveyor if used should be straight and declined no more t...

Page 13: ...sleeve after removing the strapping and staples at bottom 2 Remove mounting bolts and nuts which secure the RSA 2024 TB to the shipping pallet 4 Lift machine off pallet and install on your packaging...

Page 14: ...es on the legs ease leveling Customer supplied infeed and exit conveyors or rollers must be level with the machine otherwise the performance of the machine may be affected The customer supplied infeed...

Page 15: ...Manual included with your Carton Sealer or the Tape Head label on the side of the HSD 2000 ET II Tape Head to determine which Tape Head you are using Push the roll of tape onto the Mandrel with the a...

Page 16: ...n rollers and lifting straight up Remove the blade guard from the knife in the Tape head NOTE THE KNIFE CONTAINED IN THE TAPE HEAD IS EXTREMELY SHARP USE CAUTION WHEN REMOVING THE BLADE GUARD AND THRE...

Page 17: ...for the main air filter regulator is between 60 and 70 PSI The Infeed Guide Pressure is controlled with the pressure regulator located at the infeed end of the machine under the left hand Side Cover...

Page 18: ...Table W Guide drawing Sensor will detect carton and the Infeed Guides will center the carton Warning Ensure that the operator s hands are away from the contact area between the Infeed Guides and the c...

Page 19: ...cted or defective 1 Inspect air connection and operating pressure 2 Inspect the air tubing and the valve for leaks or obstructions The Infeed Guides closes when the machine is powered up even when the...

Page 20: ...that noting interferes with them The Top Belt Drive Assembly does not rise when the carton pushes the Front Sensor Plate 1 The Proxy Sensor behind the sensor plate is too far from the Front Sensor Pl...

Page 21: ...s List DESCRIPTION ITEM NUMBER RECOMMENDED QTY BEARING PULLEY UPM0324 2 BELT DRV SAG12E 2 X 6FT 7 50 UPM1816 2 LINEAR BEARING 25MM SHAFT LM25UU 2 SPRING BLADE UPM0011 2 BO PRESSURE GAUGE 40MM 0 6 BAR...

Page 22: ...UDM108 01 22 RSA2024 TB 2 ELECTRIC DIAGRAM...

Page 23: ...UDM108 01 23 RSA2024 TB 2 PNEUMATIC DIAGRAM...

Page 24: ...24 APPENDIX A PARTS LISTS UM108TW...

Page 25: ...25 1 5 8 4 6 3 7 2 9 UM108TW...

Page 26: ...TB 1 2 USM5051 BB DRIVE ASSEMBLY 1 3 USM5057 INFEED TABLE RSA TBD 1 4 USM5055 COLUMN ASSEMBLY RH 1 5 USM5056 COLUMN ASSEMBLY LH 1 6 UAM0406 CYLINDER COLUMN RIGHT SIDE 1 7 UAM0405 CYLINDER COLUMN LEFT...

Page 27: ...27 1 2 8 6 4 3 5 7 USM5050...

Page 28: ...ON QTY 1 UPM0493EV BASE FRAME 1 2 UAM0400 LEG ASSEMBLY 4 3 UPM2084 SIDE COVER 2 4 UAM0170EV STOP START SWITCH ASS Y 1 5 USM5060 ELECTRICAL ASSEMBLY 1 6 UF6307 HEX NUT M5 0 8 4 7 UF7023 LW M5 8 8 UF520...

Page 29: ...29 3 4 5 6 3 2 7 3 4 5 1 UAM0400...

Page 30: ...BER DESCRIPTION QTY 1 UPM2071 LEG FOR BASE 1 2 UF4229 CARRIAGE BOLT M10 1 5 x 20 4 3 UF3680 FW M10 8 4 UF6371 LW M10 6 5 UF6314 HNR M10 x 1 5 6 6 UF0457 HHCS M10 1 25 x 20 mm 2 7 UPM1002 LEG ADJUSTMEN...

Page 31: ...31 1 7 11 3 5 6 4 2 10 7 9 8 UAM0170EV...

Page 32: ...RG STOP 1 4 UPM0418 LEGEND PLATE START 1 5 UPM0693EV STOP BUTTON RED MUSH INC 1 6 UPM4514 ON OFF GREEN BUTTON RSA 1 7 UF7008 SS BHCS M4 07 X 6mm 6 8 UPM0197EV STR RELF METL LIQDTGHT M20X1 5 8 10mm 1 9...

Page 33: ...33 BOTTOM BELT DRIVE MOTOR TOP BELT DRIVE MOTOR 15 13 3 17 12 3 10 11 4 5 9 7 6 1 6 8 2 14 7 16 USM5060...

Page 34: ...LF 2 6 UF1828 REG F W M6 8 7 UF6363 LW M6 8 8 UF0830 SHCS M6 1 x 16 mm 4 9 UF3637 HNR M6 1 0 4 10 UPM9728 LOCKNUT M16 X 1 5 FOR STRAIN RELF 1 11 UPM9727 STR RELF METL LIQDTGHT M16X1 5 8 10mm 1 12 UPM1...

Page 35: ...35 1 17 7 15 2 6 16 16 6 12 14 12 13 3 8 5 4 10 9 11 18 UAM0411...

Page 36: ...30mm 2 7 UPM0254 WIRE WAY 50mm 1 8 UPM7428EV FUSE TERMINAL BLOCK 5mm WHITE LED 1 9 UPM4466 FUSE TERMINAL BLOCK 5mm RED LED 1 10 UPM7120 FUSE 5mm X 20mm 1AMPM250V IEC 2 11 UPM7558 OMRON RELAY 2 POLE 24...

Page 37: ...37 1 2 5 3 13 16 17 17 18 9 19 20 4 14 15 21 6 8 12 11 7 10 USM5051...

Page 38: ...PORT BAR 2 1 8 UPM1830EV CHAIN GUARD 2 1 9 UPM0339 FLANGE BEARING 3 4 ID 2 10 UPM1841EV DRIVE SHAFT 1 11 UPM0067 40B 13T 75 BORE W KEY 1 12 UF2210EV SQUARE KEY ROUND ENDS 5 X 5 X 20 3 13 UPM7116 MOTOR...

Page 39: ...39 12 10 7 6 11 5 2 1 4 20 21 25 14 26 13 21 20 19 28 8 27 9 18 15 16 24 23 22 17 29 19 3 19 20 21 UAM0401...

Page 40: ...PM0109 IDLER PULLEY SPACER 1 12 UF2220 EXT RET G RING 3 4 SHAFT 1 13 UPM0101EV TENSIONNER SPRING HOLDER 1 14 UPM4473 TENSIONNER SLIDE UA 1 15 UPM0112 SPRING LOCATOR PIN 1 16 UPM0038 DIE SPRING LHL 750...

Page 41: ...41 19 18 5 2 21 22 6 14 10 12 11 13 7 8 9 25 24 4 19 18 15 17 27 26 28 16 1 20 29 20 3 20 19 18 23 UAM0402...

Page 42: ...UPM0324 BEARING PULLEY 2 12 UPM1233EV IDLER PULLEY SHAFT 50mm 1 13 UF2220 EXT RET G RING 3 4 SHAFT 1 14 UPM0109 IDLER PULLEY SPACER 1 15 UPM4450 DRIVE PULLEY 1 16 UPM1816 BELT DRIVE SAG 12E 2 X 79 5 B...

Page 43: ...43 41 5 6 3 39 30 13 29 28 36 30 31 1 2 45 46 44 14 40 43 42 12 21 11 26 7 27 9 30 33 24 25 18 30 15 38 10 22 8 32 23 35 37 17 34 20 4 16 USM5057...

Page 44: ...APTOR 1 10 UPM1952EV CROSS SHAFT BLOCK 2 11 UPM1956EV SPROCKET SUPPORT 2 12 UPM1955EV SPROCKET SUPPORT 2 13 UPM7739 SPACER FOR ROLLER PLATE 2 14 UF1417EV SHOULDER CUTTER PIN 2 15 UPM1957EV LINK PLATE...

Page 45: ...ON LOCK NUT M6 1 0 2 33 UF9148 SHCS M4 0 7 x 10mm 4 34 UF4112 HEX NUT M3 0 5 2 35 UF4318 BHCS M3 0 5 x 10mm 2 36 UF0467 SHCS HK 4 40 x 3 8 LG 2 37 UF1208 BHCS 8 32 X 3 8 2 38 UF3721 FHCS M5 0 8 x 20mm...

Page 46: ...46...

Page 47: ...47 8 9 10 1 10 9 8 3 4 15 13 7 6 11 12 14 5 10 9 8 2 USM5055...

Page 48: ...UPM0181EV COLUMN SHAFT 1 5 UPM0054 SPRING 1 17 64 OD X 1 5 8 LG X 148 1 6 LM 25UU LINEAR BEARING 25 mm 2 7 UPM1925EV COLUMN BLOCK 1 8 UF0301 HHCS M10 1 5 x 35 6 9 UF6371 LW M10 6 10 UF3680 FW M10 6 11...

Page 49: ...49 8 9 10 1 3 6 7 11 12 14 5 3 4 10 9 8 15 13 10 9 8 2 USM5056...

Page 50: ...UPM0181EV COLUMN SHAFT 1 5 UPM0054 SPRING 1 17 64 OD X 1 5 8 LG X 148 1 6 LM 25UU LINEAR BEARING 25 mm 2 7 UPM1925EV COLUMN BLOCK 1 8 UF0301 HHCS M10 1 5 x 35 6 9 UF6371 LW M10 6 10 UF3680 FW M10 6 11...

Page 51: ...51 1 2 13 12 11 6 10 4 9 7 3 8 5 UAM0406...

Page 52: ...RING 1 4 UPM3075 FLEXIBLE COUPLING M12 1 5 UPM3170EV VERTICAL EYE BRACKET 12mm 1 6 UPM1924EV CYLINDER OFFSET ATTACHMENT 1 7 UPM3588 CYLINDER 40mm x 500mm 1 8 UPM2901 REAR CLEVIS 40mmCYL 1 9 UPM3109 SI...

Page 53: ...53 2 1 13 12 6 10 4 7 8 5 9 11 3 UAM0405...

Page 54: ...RING 1 4 UPM3075 FLEXIBLE COUPLING M12 1 5 UPM3170EV VERTICAL EYE BRACKET 12mm 1 6 UPM1924EV CYLINDER OFFSET ATTACHMENT 1 7 UPM3588 CYLINDER 40mm x 500mm 1 8 UPM2901 REAR CLEVIS 40mmCYL 1 9 UPM3109 SI...

Page 55: ...55 2 3 1 27 37 41 36 33 31 32 28 5 25 54 55 38 40 39 29 35 23 9 54 56 8 24 20 6 7 46 53 56 45 44 26 18 19 21 50 49 51 52 17 16 13 43 42 4 42 15 12 11 14 22 48 47 34 10 30 USM5058...

Page 56: ...56 USM5058...

Page 57: ...8 UF3690 BHCS M5 0 8 X 55mm 3 39 UF1827 FW M5 3 40 UF7023 LW M5 3 41 UF5601 BHCS M5 X 0 8 X 6mm 4 42 UF9148 SHCS M4 0 7 x 10mm 3 43 UF3681 L W M4 1 44 UF3689 M6 1 0 X 30mm HHCS 4 45 UF6363 LW M6 4 46...

Page 58: ...58...

Page 59: ...59 5 6 3 7 11 9 8 4 1 2 10 UAM0407...

Page 60: ...H CROSS BEAM 1 3 UPM0961EV CROSS BEAM SUPPORT TBD 2 4 UPM2135 VERTICAL LINK PLATE 2 5 UF6406 SHCS M8 1 X 75mm 6 6 UF0867 LW M8 6 7 UF0865 SHCS M8 1 25 X 25mm 8 8 UF1720 REG F W ZINC 3 8 8 9 UF1770 L W...

Page 61: ...61 1 11 3 5 6 7 9 2 21 8 18 19 36 12 13 14 34 33 29 16 32 31 17 30 4 15 22 20 10 23 35 28 27 24 26 25 UAM0408...

Page 62: ...1 14 UPM0038 DIE SPRING LHL 750B 5 1 15 UF2080 POP RIVET S 44 4 16 UPM7685 SPRING HOLDER BLOCK 1 17 UPM1068 COMP SPRING SWIVEL T H ASSY 1 18 UF6397 FHCS M10 1 5 x 20 1 19 UF1192 FHCS M6 1 x 16 mm 2 20...

Page 63: ...63 1 32 31 30 3 5 6 7 11 18 12 13 14 20 19 21 8 22 9 2 24 4 15 25 10 27 17 36 26 16 28 35 34 33 29 23 UAM0409...

Page 64: ...1 14 UPM0038 DIE SPRING LHL 750B 5 1 15 UF2080 POP RIVET S 44 4 16 UPM1068 COMP SPRING SWIVEL T H ASSY 1 17 UPM7685 SPRING HOLDER BLOCK 1 18 UF1411 SSS M6 X 6mm 1 19 UF1400 SSS HK 3 8 16 X 3 1 20 UF15...

Page 65: ...65 36 37 40 41 38 29 26 35 32 19 17 32 39 33 7 6 2 1 31 22 14 34 15 18 16 20 12 8 10 30 27 24 25 13 4 3 5 9 11 21 23 28 USM5061...

Page 66: ...G1 4 4 13 UPM3138 FTG T 8mm TUBE 2 14 UPM3124 ELBOW FTG SWVL 8mm TUBE G1 4 8 15 UPM3389 SHUTTLE VALVE G 1 4 1 16 UPM3132 FLOW CONTROL G 1 4 MALE X 8mm TUBE 1 17 UPM3271 MOUNTING BRACKET NL1 1 18 UPM32...

Page 67: ...be 1 32 UF1196 BHCS 10 24 X 1 4 4 33 UF4319 BHCS M5 0 8 x 8mm 2 34 UF4320 BHCS HK 10 32 x 1 2 35 UF1690 REG F W ZINC 10 BS 2 36 UF3689 M6 1 0 X 30mm HHCS 4 37 UF1828 REG F W M6 8 38 UF5900 NYLON LOCK...

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