Insinger speeder series Technical Manual Download

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TECHNICAL MANUAL

FOR

DISHWASHING

MACHINE

MODELS

SPEEDER SERIES

SUPER SERIES

Summary of Contents for speeder series

Page 1: ...TECHNICAL MANUAL FOR DISHWASHING MACHINE MODELS SPEEDER SERIES SUPER SERIES ...

Page 2: ...ide Part 4 Electrical Schematics and Replacement Parts Machine Wiring Diagrams Control Panel Layout and Component Drawing Part 5 Replacement Parts Overall Assembly Drawing for Speeder 64 Speeder 86 3 Super 106 2 Drain Assembly Prewash Discharge Line Assembly Discharge Line Assemblies Wash Rinse Pump Assembly Conveyor and Drive Mechanism Assembly Auto Tank Fill Assembly Level Float Installation Scr...

Page 3: ...20 x 20 Racks 6 Plate Racks and 2 Silver Racks Manifold Cleanout Brush Inspection Doors S S frame with S S Legs Automatic Tank FiII Low Water Protection Detergent Connection Provision Top Mounted Control Panel NEMA12 Simplified Scrap Screen Design Door Safety Switches Standard Frame Drip Proof Motors Energy Saver OPTIONAL ACCESSORY EQUIPMENT Stainless steel steam coil tank heat Pressure Reduction ...

Page 4: ...e the machine shirts down SPRAY SYSTEM Pre Wash wash and rinse spray systems arms made of 18 8 type 304 S S schedule 40 pipe Spray assemblies removable without the use of tools Pre Wash Two spray pipes with 3 power nozzles each The arms are offset for complete prewashing Wash upper and lower manifolds CrossFire System One manifold above with 3 power wash arms each designed with 14 high pressure ac...

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Page 7: ...and Rinse Top Mounted Control Panel In Line Thermometer for Final Rinse NEMA 12 Vacuum Breaker Simplified Scrap Screen Design Eight Plastic 20 x 20 Racks Door Safety Switch 6 Plate Racks and 2 Silver Racks Standard Frame Drip Proof Motors Manifold Cleanout Brush Energy Saver Inspection Doors OPTIONAL ACCESSORY EQUIPMENT Stainless steel steam coil tank heat S S front enclosure panel Pressure Reduct...

Page 8: ... a rack passes saving water and energy The lever also activates an adjustable timer control If no rack passes during the set time the machine shuts down SPRAY SYSTEM Spray arms made of 18 8 type 304 schedule S S 40 pipe Spray assemblies removable without the use of tools Wash Upper and lower manifolds CrossFire System One manifold above with 3 power wash arms each designed with 9 high pressure act...

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Page 13: ...e Top Mounted Control Panel In Line Thermometer for Final Rinse NEMA12 Vacuum Breaker Simplified Scrap Screen Design Eight Plastic 20 x 20 Racks Door Safety Switches 6 Plate Racks and 2 Silver Racks Standard Frame Drip Proof Motors Manifold Cleanout Brush Energy Saver Inspection Doors OPTIONAL ACCESSORY EQUIPMENT Stainless steel steam coil tank heat S S front enclosure panel Pressure Reduction Val...

Page 14: ...rgy The lever also activates an adjustable timer control If no rack passes during the set time the machine shuts down SPRAY SYSTEM Pre Wash wash and rinse spray arms made of 18 8 type 304 S S schedule 40 pipe Spray assemblies removable without the use of tools Pre Wash Two spray pipes with 3 power nozzles each The arms are offset for complete scraping Wash Upper and lower manifolds CrossFire Syste...

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Page 17: ...h a single point connection there is an electrical connection required for the 1 Pumps and control circuit 2 Wash tank heater s and 3 Rinse tank heaters if provided A 2 3 If an electric booster is provided connect power directly to the booster A 3 MECHANICAL CONNECTIONS A 3 1 Connect 140 water lines for tank fills and booster as tagged and noted on the installation drawings A 3 2 If machine is pro...

Page 18: ...connection points for the detergent dispenser and rinse injector are located inside the control panel Refer to the wiring diagram for this machine for the proper connection points Dispensers may be connected on either the primary voltage side of the machine or the 24 VAC control voltage side cm q wo51 manual rack mnl rlsd 4 91 rvsd 3 93 4 94 NOTE Drain lines must be as specified on installation dr...

Page 19: ... to the conveyor drive A 7 2 2 Locate the compression spring refer to Dwg 1397 1 Drive Mechanism Assembly Factory set compression dimension is a nominal 3 13 16 Installations washing heavier ware may need to adjust this for more compression to keep the machine from shutting down prematurely A 7 2 3 Should the drive mechanism switch be activated by a conveyor jam the Check Conveyor light on the con...

Page 20: ...ter steam and gas lines are open Ensure electrical circuits are on B 1 4 Close machine doors B 1 5 Move the power toggle switch to the ON position B 1 6 The machine will begin to fill B 1 7 When the tanks are full the tank heat will operate automatically B 1 8 Depress the Green button to start the conveyor B 1 9 The system is now ready for operation All ware should be properly scrapped Do not over...

Page 21: ...cleaning procedures for proper clean up of the dishmachine B 1 15 Report any unusual occurrences to qualified service personnel The following cleaning procedures should be done daily at the end of the shift B 2 Cleaning Procedures Daily B 2 1 Remove all internal removable parts including spray manifolds scrap screens drain overflow tubes suction strainers and curtains B 2 2 Remove the end caps fro...

Page 22: ...eaning Procedures Weekly B 3 1 An Energy Saver Normal De lime switch is provided on the control panel When running the machine with de liming solution place this switch in the De lime position to allow the machine to run continuously When not de liming the switch should be in Normal Consult your detergent supplier for de liming solution concentration and frequency of use cm q wp51 manual rack mnl ...

Page 23: ...terly A 1 3 1 Remove and clean the strainer screens on water and steam lines If the screens cannot be cleaned replace A 1 3 2 Inspect condition of solenoid valve seats and diaphragms Replace where necessary A 1 3 3 Inspect drain O Rings for leakage Replace where necessary A 1 3 4 Grease drive chain and sprockets A 1 3 5 Adjust conveyor chain tension using adjustment bolts located on exit end of ma...

Page 24: ... or by removing the 4 hex bolts attaching them to the pump housing A 2 3 3 Repair or replace the pump parts as required A 2 3 4 Reassemble in reverse of disassembly A 2 4 Immersion Heater Replacement A 2 4 1 The immersion heater MUST be completely submerged at all times If this is not the case contact a qualified service technician The heated surface should never be in contact with sludge A 2 4 2 ...

Page 25: ...oubleshooting Tank Temperatures A 2 6 1 Electric Heat A 2 6 1 1 If temperature cannot be adjusted per section A 2 5 check the temperature control board P N DE9 96 proper operation If the temperature control board is faulty replace A 2 6 1 2 Verify tank heat contactor is working correctly If not replace A 2 6 1 3 Verify all immersion heaters are working properly and not limed If not replace A 2 6 2...

Page 26: ...s the system will re start A 2 6 3 6 Burner Flame Adjustment A 2 6 3 6 1 After a short warm up period the infra red burner will glow with a uniform orange red color There are no individual flames There is an air inlet shutter to adjust the flame for maximum efficiency A 2 6 3 6 2 1 A soft blue flame indicates excess air bright orange indicate lack of air A view port is provided on the burner and a...

Page 27: ... Actuator A 2 9 1 The final rinse is actuated by a lever located on the rear wall of the dishwasher near the exit end When a rack depresses it a switch is closed and a solenoid energized A 2 9 2 The activation of the lever also resets the Energy Saver Timer P N DE7 28 The timer will then start counting from 0 The timer is adjustable between 0 and 300 seconds 5 minutes cm q wp51 manual rack mnl rls...

Page 28: ...ction 3 Tank fills beyond overflow b Overfill timer not set properly b Set overfill timer See Part 3 Sec A Para A 2 8 a Doors not seating a Reseat doors 4 Water leaks around door b Clogged spray pipe b Clean spray pipe with brush provided a Clogged spray pipe a Clean spray pipe with brush pipe b Manifolds not installed properly b Ensure proper placement of upper and lower pipes c Obstruction in pu...

Page 29: ...line pressure a Install water hammer limiting device a Pump rotation reversed a Arrow on pump housing indicates direction correct electrically 8 Machine vibrates or is noisy b Pump bearings worn Replace pump bearings a Final rinse solenoid valve clogged a Disassemble valve and clean internal parts of scale or replace b Diaphragm worn b Replace with solenoid valve repair kit 9 Final rinse will not ...

Page 30: ... control panel b Heat circuitry not working b Troubleshoot circuitry c Electric beat power turned off c Turn power on d Electric beat immersion heaters limed d De lime machine e Steam heat steam turned off e Turn steam on f Steam heat not enough steam f Adjust steam pressure per machine spec s g Steam heat condensate traps clogged g Clean or replace condensate traps h Gas heat gas turned off h Tur...

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Page 39: ...0 2 5 4 A DE2 53 220 1 60 4 6 A DE2 54 208 3 60 2 5 4 A OE2 53 6 OVERLOAD RELAY I HP WASH RINSE PUMP 2 460 3 60 1 6 2 5 A DE2 52 3BO 3 50 1 6 2 5 A OE2 52 230 3 60 2 5 4 A DE2 53 220 3 50 2 5 4 A OE2 53 220 1 60 7 10 A DE2 56 208 3 60 2 5 4 A DE2 53 7 OVERLOAD RELAY 1 5 HP WASH RINSE PUMP 2 460 3 60 2 5 4 A DE2 53 380 3 50 2 5 4 A DE2 53 230 3 60 4 6 A DE2 54 220 3 50 4 6 A DE2 54 220 1 60 9 13 A ...

Page 40: ...MR PRIMARY DE9 185 1 28 TIME DELAY BOARD ENERGY SAVER DE7 28 1 29 TIMER LIQUID LEVEL DE7 35 2 30 31 GROUNDING STUD D309C GC 4G 2 32 LOCKWASHER 1 4 D313C G5 2 33 HEX NUT 1 4 20 D312C GC 2 2 34 CONTROL BOX SK 3716 1 ITEM DESCRIPTION PART NO QTY 35 CONTROL BOX COVER SK J717 1 36 GASKET DE3 716B 1 37 HUT D312C EF 5 4 38 DECAL SK 3700 1 39 DATA DECAL SK 3715 1 40 TERMINAL BLK ASSY DE3 9 1 41 SELECTOR S...

Page 41: ...2 5 A DE2 52 230 3 60 2 5 4 A DE2 53 220 3 50 2 5 4 A DE2 53 220 1 60 7 10 A DE2 56 208 3 50 2 5 4 A DE2 53 6 OVERLOAD RELAY BURNER BLOWER 2 115 1 50 63 1 A DE2 49 7 OVERLOAD RELAY 1 15 HP CONV DRIVE AR 115 1 SO 1 1 6 A DE2 50 8 OVERLOAD RELAY 1 4 HP UNLOADER 1 3 HP LOADER AR 460 3 60 63 1 A DE2 49 380 3 50 63 1 A DE2 49 230 3 60 1 1 B A DE2 50 220 3 50 1 1 6 A DE2 50 220 1 60 2 5 4 A DE2 53 208 3...

Page 42: ...ER DE7 28 1 29 TIMER LIQUID LEVEL DE7 35 2 30 31 GROUNDING STUD D309C GC 4G 1 32 LOCKWASHER 1 4 D313C G5 1 33 HEX NUT 1 4 20 D312C GC 2 1 34 CONTROL BOX SK 3716 1 35 CONTROL BOX COVER SK 3717 1 36 GASKET DE3 716B 1 37 NUT D312C EF 5 4 38 DECAL SK 3700 1 39 DATA DECAL 5K 3715 1 NOT SHOWN PILOT LIGHT WHITE DE9 108 2 PILOT LIGHT AMBER DE9 109 2 DECAL GAS BURNER LIGHTS 1430 31 2 120 VAC XFMR DRY FOR M...

Page 43: ... 7 FUSE WASH HEATERS 3 460 3 60 KTK R 15 DE9 194 230 3 60 KTK R 25 DE9 207 208 3 60 KTK R 30 DE9 189 8 FUSE RINSE HEATERS 3 460 3 60 KTK R 25 DE9 207 230 3 60 NON 50 DE9 206 208 3 60 NON 60 DE9 188 9 FUSE MOTORS 3 460 3 60 FNQ R 10 DE9 181 230 3 60 FNQ R 20 DE9 184 208 3 60 FNQ R 20 DE9 184 10 WASH HEATER WIRES 460 3 60 14 SIR 230 3 60 14 SIR 208 3 60 14 SIR 11 RINSE HEATER WIRES 460 3 60 14 SIR 2...

Page 44: ...86 1 7 FUSE WASH HEATERS 3 460 3 60 KTK R 15 DE9 194 230 3 60 KTK R 25 DE9 207 208 3 60 KTK R 30 DE9 189 8 FUSE RINSE HEATERS 3 460 3 60 JJS 35 DES 208 230 3 60 JJN 70 DE9 211 208 3 60 JJN 80 DE9 221 9 FUSE MOTORS 1 460 3 60 FNQ R 15 DE9 1S3 230 3 60 FNQ R 25 DE9 220 208 3 60 FNQ R 25 DE9 220 10 WASH HEATER WIRES 460 3 60 14 SIR 230 3 60 12 SR 208 3 60 12 SIR 11 RINSE HEATER WRES 460 3 60 12 SIR 2...

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Page 46: ...PARTS LIST 2 6 D2 554 3 PIPE PLUG 7 8 9UNC 2A 16 7 D2 554 2 PIPE PLUG 3 4 10UNC 2A 1 8 D514 DISCHARGE GASKET 2 9 D530 SUCTION GASKET 3 10 D586 1 BUSHING CONVEYOR DRIVE 4 11 D2495 THERMOMETER FINAL RINSE 1 12 1162 16 CONVEYOR DRIVE SHAFT 1 13 D2099 DOOR HANDLE 1 14 DE5 37 MAGNETIC SWITCH 1 15 D2241 VACUUM BREAKER 1 2 3 16 D2242 VACUUM BREAKER REPAIR KIT 1 2 3 17 D2698 SPRAY NOZZLE 6 18 1169 174 SPR...

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Page 48: ...OZZLE 6 56 DE5 4 SWITCH FINAL RINSE 1 18 1169 174 SPRAY PIPE FINAL RINSE UPPER 1 57 1182 29 SCRAP SCREEN PW 1 19 SK 1433 PRESSURE GAUGE 1 58 D3 711 DOOR PREWASH 1 20 D2 879 LA TCH ASSEMBLY WASH 1 59 D2441 PUMP 1 21 D2430 ADJUSTABLE FOOT 4 60 1182 20 DISCHARGE LINE ASSY PW SEE PARTS LIST 1 22 D3 523 CURTAIN ENTER 1 61 D647 SPRAY PIPE FINAL RINSE LOWER 1 23 D3 501rev A CURTAIN EXIT 1 62 828 52 BRACK...

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Page 50: ...ET 2 37 512 207A DRIVE SPROCKET 2 38 9014 016 CONVEYOR CHAIN REAR 1 39 9014 015 CONVEYOR CHAIN FRONT 1 40 962 28 FRONT TRACK 1 41 962 29 REAR TRACK 1 42 D3 827A TRACK BRACKET WASH END 2 ITEM PART DESCRIPTION REQ 43 D2 721 SCRAP SCREEN CENTER PREWASH 1 44 962 5 SCRAP SCREEN SPACER FRONT REAR W R 1 45 935 17 SCRAP SCREEN SPACER CENTER 2 46 962 8A DISCHARGE TUBE ASSY RINSE 1 47 962 9A MANIFOLD ASSEMB...

Page 51: ...07A B12 10 1 3 COPPER TUBE 1 1 2 CTS X 2 LG D207A B12 8 1 4 90 STREET ELBOW 1 1 2C D316A H3 H4 2 5 TEE 1 1 2C X 1 1 2C X 2 C D320A H3H3J3 1 6 ADAPTOR 2 FTG X 2 FIPS D317A J4 J1 1 7 DRAIN HANDLE 1100 79 2 8 DRAIN ASSEMBLY WASH 954 1B 1 9 DRAIN ASSEMBLY RINSE 954 1A 1 10 BRACKET DRAIN HANDLE 954 8 1 ...

Page 52: ... C X 1 1 2 C 2 8 D346A J3 J3 ELBOW 45 2 C X 2 C 2 9 D317A J1 J4 ADAPTER 2 FTG X 2 FIPS 2 10 D328F J2 A PIPE PLUG 2 IPS 1 11 D207A B12 11 COPPER TUBE 1 1 2 C X 2 3 4 LG 1 12 D207A B12 12 COPPER TUBE 1 1 2C X 3 LG 1 13 D207A B12 13 COPPER TUBE 1 1 2C X 3 1 4 LG 1 14 D207A B15 46 COPPER TUBE 2 C X 11 1 2 LG 1 15 D207A B15 44 COPPER TUBE 2 C X 11 LG 1 16 D207A B15 78 COPPER TUBE 2 C 19 1 2 LG 1 17 D20...

Page 53: ...4 TRAC321 8 TRAC321RPW MASTER CLIPPER CENTURY MODULAR 18 3 7 CA3 11 DA 3 11 ITEM PART NO SIZE DESCRIPTION QTY 1 954 50A A UPPER BODY 1 2 954 50B A LOWER BODY 1 3 954 50C A NUT 1 4 954 50D A OVERFLOW TUBE 1 5 D 193 A SKIMMER CAP 1 6 D2 557 U CUP SEAL 1 7 D2 548 O RING 1 8 D2 549 O RING 1 9 D2 550 O RING 1 10 11 D2 507 BALL 1 12 13 D316A H3 H1 90º ELL 1 C x 1 FIPS 1 14 SEE TABLE A DRAIN HANDLE ASS Y...

Page 54: ... 3 DISCHARGE TUBE ASSY DWG 959 52 1 4 SUPPORT INSTALLATION DWG 1169 96 1 5 6 ADAPTER ADJ MANIFOLD DWG 959 55 1 7 LOCK PIN DWG D 91 1 8 MANIFOLD WELDMENT DWG 959 57 1 9 PLUG 7 8 9 UNC 2A DWG D2 554 1 1 10 SPRAY NOZZLE S S H 1 2U 80 200 D 2239 3 11 GASKET DWG 963 35 1 ...

Page 55: ...OCKNUT 1 4 20 8 6 959 55 ADAPTER WELDMENT 1 7 D 91 LOCK PIN 1 8 1182 67 UPPER SPRAY PIPE 1 9 D2272 SPRAY NOZZLE 3 10 C2 354 1 PLUG 7 8 3UILC 2A 1 11 D27 19 HOSE CLEAT A C 1 3 4ID 2 1 4 OD X 2 1 4 IG 1 12 D2748 HOSE CLAMP 2 13 14 15 16 17 562 87A KNOB 1 18 1182 68 LOWER SPRAY PIPE 1 19 02712 SPRAY NOZZLE 3 20 D580 O RING 1 21 D2 570 O RING 1 22 1182 70 GASKET 1 ...

Page 56: ...UG 7 8 9 UNC 2A 16 7 D3 849 STOP BRACKET 2 8 D2 564 O RING 01 032 4 9 D 514 CASKET 2 10 1162 31 BRACKET LOW MAN 2 ITEM PART NO DESCRIPTION QTY 11 D3 511 CUPSEAL PARKER 8408 0230 4180 2 12 1162 90 LATCH ASSY 1 13 1162 86 DISCHARGE TUBE ASSY 1 14 1162 87 EXTENSION WASH MAN 2 15 D2773 SPRAY NOZZLE 4 16 1162 91 BRACKET LOW MAN RINSE 1 17 D2349 LATCH ASSY WASH 1 18 1162 94 EXTENSION WASH MAN 90 2 ...

Page 57: ...DISCHARGE ELL LOWER 1 7 D2 132 DISCHARGE LINE OFFSET 1 8 962 7A DISCH TUBE ASSY WASH 1 9 962 8A DISCH TUBEASSY RINSE 1 10 962 9A UPPER MANIFOLO ASSY 2 11 962 10A3 LOWER MANIFOID ASSY 2 12 D2 554 3 PLUS 7 8 9 UHC 3A 16 13 1169 96 SUPPORT 2 14 951 25 CHOKE 2 15 D2773 SPRAY NOZZLE 4 16 1162 87 EXTENSION WASH MANIFOLD 2 17 D2349 LATCH ASSEMBLY 2 18 1162 94 EXTENSION WASH MAN 2 ...

Page 58: ...PUMP SHAFT 1 6 D3 816 MOUNTING BRACKET 1 7 8 UP 8 END COVER GASKET 1 9 UP 9 HOUSING COVER GASKET 1 10 UP 13 FLINGER 1 11 UP 15 CERAMIC SEAL 1 12 D309C JC 6A END COVER BOLT 12 13 14 D302 1 KEY 1 15 D3 824A WASHER 1 16 D313C J2 LOCKWASHER 1 17 D309C JC 5A IMPELLER BOLT 1 18 D313A J1 WASHER 12 19 20 D309C GC 2H SET SCREW 2 ...

Page 59: ... COTTER PIN 1 8 DIA X 1 LG 1 16 D3 824 WASHER 5 16 I D X 1 1 8 O D 2 17 D312C LC 1 HEX JAM NUT 13 2 18 D313C H2 LOCKWASHER 5 16 2 19 D309C HC 3 CAPSCHEW 5 16 18 UNC X LG 2 Notes 1 SPRING TO BE COMPRESSED TO 3 13 16 LG MODEL NUMBER GEARMOTOR NUMBER PART NO FREQUENCY HZ SPROCKET NUMBER PART NO CHAIN NO OF LINKS ADMIRAL 44 66 3 4Z518 D2762 60 41B19 5 8 KSS D2767 116 ADMIRAL 44 66 3 4Z518 D2762 50 41B...

Page 60: ...1169 161 1 3 ADJUSTMENT SCREW 1169 162 2 4 TRUNCATED SPHERE 1169 163 2 5 BALL SEAT 1169 164 2 6 SHAFT 1169 165 1 7 SHAFT END 1169 166 1 8 WELD STUD 10 32 x LG D309C EF 4G 2 9 SEAL NUT 10 32 D312C EF 5 3 10 HEX NUT 5 16 18 D312C HC 2 4 11 SPROCKET 512 206A 1 12 BUSHING D586 1 13 WASHER 982 57 1 14 WASHER D2 525 4 15 LOCTITE 2 PLACES 16 WELD STUD 10 32 x LG D309C EF 6G 1 ...

Page 61: ...NO DESCRIPTION PART NO QTY 1 REAR RACK 1182 26 1 2 TIE STRIP 1182 27 1 3 BELT ROLLER D 582 30 4 SCREW D309C GC 14A 15 5 LOCKNUT 1 4 20 D312C GC 5 15 6 SPACER 1162 50 15 ...

Page 62: ...NO DESCRIPTION PART NO QTY 1 REAR TRACK 1162 37 1 2 TIE STRIP 1162 51 1 3 BELT ROLLER D582 22 4 SCREW 1 4 20 X 1 3 4 S S D309C GC 14A 11 5 LOCK NUT 1 4 20 D312C GC 5 11 6 SPACER 1162 30 11 ...

Page 63: ...OID VALVE IPS D 2450 2 19 TEE 1 2 FIPS 3 8 FIPS 1 2 FIPS D320A D1 C1 D1 1 7 Y STRAINER 3 4 IPS D 2482 1 20 PIPE PLUG 1 2 IPS D328A D2 A 1 8 CLOSE NIPPLE 3 4 IPS D314A ECL 1 21 ADAPTER 1 2 MIPS 1 2C D317A D2 D3 1 9 TEE 3 4 FIPS 3 4 FIPS 1 2 FIPS D320A E1 E1 D1 1 22 BRACKET DWG 957 80 2 10 ADAPTER 3 4 MIPS 3 4 C D317A E2 E3 1 23 COPPER TUBING 1 2 CTS 12 1 2 L D207A B4 4B 1 11 TEE 3 4C 1 2C 1 2 MIPS ...

Page 64: ...the scrap screens in those tanks which contain water heating devices coils steam injectors or electric immersion heaters and pump inlet strainers They are usually located in rackless and rack conveyor style machines on the inside tank wall at approximately water level opposite and parallel to the inspection doors In the door stationary rack type machines the LIQUID LEVEL FLOAT may be found beneath...

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Page 66: ...QTY 1 1162 63 SCRAP SCREEN 2 2 1182 29 SCRAP SCREEN 1 3 1162 73R SPACER SCRAP SCREEN 2 4 1162 62R SPACER SCRAP SCREEN 1 5 1162 40R SPACER SCRAP SCREEN 1 6 1182 2B SPACER SCRAP SCREEN 1 7 D302C PG 6G WELDPIN 1 4 DIA X 3 4 LG 12 ...

Page 67: ...ION QTY 1 1162 63 SCRAP SCREEN 2 2 1182 29 SCRAP SCREEN 1 3 1162 73L SPACER SCRAP SCREEN 2 4 1162 62L SPACER SCRAP SCREEN 1 5 1162 40L SPACER SCRAP SCREEN 1 6 1182 28 SPACER SCRAP SCREEN 1 7 D309C PG 6G WELDPIN DIA X LG 12 ...

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Page 69: ...2F B1 D2 2 6 PETCOCK 1 4 IPS D 2497 1 7 PRESSURE GAUGE1 4 IPS SK 1433 1 8 SOLENOID VALVE1 2 IPS D2606 1 9 90º STREET ELBOW 1 2 PS D316F D1 D2 2 10 NIPPLE1 2 IPS x 2 LG D314F DS 16 2 11 VACUUM BREAKER 1 2 IPS D 2241 1 12 NIPPLE1 2 IPS X 7 LG D314F DS 56 1 13 PIPE PLUG 1 2 IPS D328F 2D C 2 14 TEMPERATURE GAUGE1 4 IPS D 2495R 1 15 WELDSTUD 10 32 X 3 8 LG D309C FE 3G 2 16 LOCKNUT 10 32 D312C FE 5 2 ...

Page 70: ...ONARCH H545 1 8 IPS 3 7 D3 803 ADAPTER 2 8 D2 594 O RING 01 017 2 9 D309 C EF 3B RD HD SLOTTED SCR 10 32 X 3 8 2 10 D2 789 CLAMP 1 11 1169 145 LEVER ASS Y 1 12 D3 821 BRACKET UPPER SPRAY PIPE SUPPORT 1 14 D312C FE 5 LOCKNUT 10 32 3 15 1169 100 PIPE SUPPORT 1 16 D313C 2E LOCKWASHER 10 2 17 D312C FE 2 HEX NUT 10 32 2 18 1169 174 SPRAY PIPE FINAL RINSE UPPER 1 19 D2703 SPRAY NOZZLE ADAPTER 6 ADM 44 6...

Page 71: ...545 1 8 IFS D 2286 1 7 BRACKET UPPER SPRAY PIPE SUPPORT DWG D3 821 1 8 BRACKET LOWER SPRAY PIPE SUPPORT DWG D3 826 2 10 LEVEL ASS Y FINAL RINSE DWG 951 122 1 11 WELD STUD 10 32 X LG 2 20 CLAMP DWG D2 789 1 21 ADAPTER DWG D3 803 2 22 RD HD SLOTTED SCREW 10 32 X 3 8 LG D309C EF 3B 2 23 O RING 01 017 D2 594 2 24 SPRAY NOZZLE MONARCH H535 1 660 D 1021 2 25 SPRAY PIPE FINAL RINSE UPPER 962 36 1 26 SPRA...

Page 72: ...M PART NO DESCRIPTION QTY 1 1100 149 ROD CUP 4 2 D2 881 ROD 5 3 D2 523 CURTAIN ENTER 1 4 D3 508 CURTAIN CENTER 3 5 D3 501 CURTAIN EXIT 1 6 D309C EF 4 WELDSTUD 10 32 X 1 2 LG 8 7 D312C EF 5 LOCKNUT 10 32 8 ...

Page 73: ...M PART NO DESCRIPTION QTY 1 1100 149 ROD CUP 4 2 S2 881 ROD 5 3 975 10 CURTAIN ENTER 1 4 D3 508 CURTAIN CENTER 3 5 D3 501 CURTAIN EXIT 1 6 D309C EF 4 WELDSTUD 10 32 X 1 2 LG 8 7 D312C EF 5 LOCKNUT 10 32 8 ...

Page 74: ...EM PART NO DESCRIPTION QTY 1 1100 149 RODCUP 4 2 D2 881 ROD 5 3 D2 523 CURTAIN ENTER 1 4 D3 508 CURTAIN CENTER 2 5 D3 501 CURTAIN EXIT 1 6 D309C EF 4 WELDSTUD 10 32 X 1 2 LG 8 7 D312C EF 5 LOCKNUT 10 32 8 ...

Page 75: ... IPS D 2340 1 13 CLOSE NIPPLE 3 4 IPS D314A ECL 3 14 90 STREET EL 3 4 FIPS X 3 4 MIPS D316A E1 E2 2 15 Y STRAINER 3 4 IPS D 2482A 1 16 BALL CHECK 3 4 IPS D 2454 1 17 90 ELBOW 3 4 MIPS X 3 4 C D316A E2 E3 1 18 COPPER TUBING 3 4 CTS X 2 5 8 LG D207A B6 10 1 19 ADAPTER 3 4 FIPS X 3 4 C D317A E1 E3 1 20 LOCKNUT 3 4 IPS D326A E1 1 21 NIPPLE 3 4 IPS X 2 1 2 ALL THR D D314A E10 AT 1 22 STEAM INJECTOR 3 4...

Page 76: ... 4 IPS D 2340 1 13 CLOSE NIPPLE 3 4 IPS D314F EC 00 3 14 90º STREET ELBOW 3 4 FIPS X MIPS D316F E1 E2 2 15 Y STRAINER 3 4 IPS D 2482A 1 16 BALL CHECK 3 4 IPS D 2454 1 17 90º ELBOW 3 4 MIPS X 3 4 C D316F E2 E3 1 18 COPPER TUBING 3 4 CTS X 2 5 8 LG C207A B6 10 1 19 ADAPTER 3 4 FIPS X 3 4 C D317A E1 E3 1 20 LOCKNUT D326F E1 1 21 NIPPLE 3 4 IPS X 2 1 2 ALL THR D D314F EA 20 1 22 STEAM INJECTOR 3 4 IPS...

Page 77: ...6F D3 D1 1 17 COPPER TUBING 1 2CTS X 5 1 8 LG D207A B4 20 1 18 90º ELBOW 1 2C X 1 2 MIPS D316F D3 D2 1 19 SOLENOID 1 2 IPS STEAM D2594 1 20 CLOSE NIPPLE 1 2 IPS D314F DC 00 2 21 Y STRAINER 1 2 IPS D2483 A 1 22 90º STREET ELL 1 2FIPS X MIPS D316F D1 D2 1 23 BALL VALVE 1 2 IPS D2339 1 24 90º ELBOW 3 4 FIPS X 3 4C D316F E1 E3 1 25 90º STREET ELL 3 4C D316F E3 E4 1 26 COPPER TUBING 3 4 CTS X 5 1 2 LG ...

Page 78: ...C D3316F D1 D3 1 17 COPPER TUBING 1 2 CTS 27 1 8 LG D207A B4 108 1 18 90 ELBOW 1 2 MIPS 1 2 C D316F D2 D3 1 19 SOLENOID 1 2 IPS D 2594 1 20 CLOSE NIPPLE 1 2 IPS D314F DC 00 2 21 Y STRAINER 1 2 IPS D 2483A 1 22 90 STREET EL 1 2 FIPS 1 2 MIPS D316F D1 D2 1 23 BALL VALVE 1 2 IPS D 2339 1 24 90 ELBOW 3 4 FIPS 3 4 C D316F E1 E3 1 25 90 STREET EL 3 4 C D316A E3 E4 1 26 COPPER TUBING 3 4 CTS 5 1 2 LG D20...

Page 79: ... CLOSE NIPPLE 3 4 IPS D314A ECL 3 13 Y STRAINER 3 4 IPS D 2482 1 14 90º STREET ELL 3 4 IPS D316A E1 E2 3 15 BALL VALVE 3 4 IPS D 2340 1 16 90º STREET ELL 3 4 C D316A E3 E4 1 17 BALL CHECK 3 4 IPS D 2454 1 18 FLUSH REDUCER 3 4 MIPS X 1 2 FIPS D323A E2 D1 2 19 CLOSE NIPPLE 1 2 IPS D314A DCL 3 20 Y STRAINER 1 2 IPS D 2483A 1 21 90º STREET ELL 1 2 IPS D316A D1 D2 3 22 BALL VALVE 1 2 IPS D 2339 1 23 AD...

Page 80: ...M 3 4 IPS D2490 24V 2 12 CLOSE NIPPLE 3 4 IPS D314A ECL 3 13 Y STRAINER 3 4 IPS D 2482 1 14 90º STREET ELL 3 4 IPS D316A E1 E2 3 15 BALL VALVE 3 4 IPS D 2340 1 16 90º STREET ELL 3 4 C D316A E3 E4 1 17 BALL CHACK 3 4 IPS D 2454 1 18 FLUSH REDUCER 3 4 MIPS X 1 2 FIPS D323A E2 D1 2 19 CLOSE NIPPLE 1 2 IPS D314A DCL 3 20 Y STRAINER 1 2 IPS D 2483A 1 21 90º STREET ELL 1 2 IPS D316A D1 D2 3 22 BALL VALV...

Page 81: ... 2340 1 16 90º STREET ELL 3 4 C D316A E3 E4 1 17 COPPER TUBING 3 4 CTS X 5 1 4 D207A B6 21 1 18 FLUSH REDUCER 3 4 MIPS X 1 2 FIPS D323A E2 D1 1 19 CLOSE NIPPLE 1 2 IPS D314A DCL 2 20 Y STRAINER 1 2 IPS D 2483A 1 21 90º STREET ELL 1 2 IPS D316A D1 D2 1 22 BALL VALVE 1 2 IPS D 2339 1 23 REDUC COUPLING 3 4 FIPS X 1 2 FIPS D321A E1 D1 2 24 ADAPTER 1 2 MIPS X 1 2 C D317A D2 D3 2 25 COPPER TUBINHG 1 2 C...

Page 82: ... 15 BALL VALVE 3 4 IPS D 2340 1 16 90º STREET ELL 3 4 C D316A E3 E4 1 17 COPPER TUBING 3 4 CTS X 5 D207A B6 21 1 18 FLUSH REDUCER 3 4 MIPS X 1 2 FIPS D323A E2 D1 1 19 CLOSE NIPPLE 1 2 IPS D314A DCL 2 20 Y STRAINER 1 2 IPS D 2483A 1 21 90º STREET ELL 1 2 IPS D316A D1 D2 1 22 BALL VALVE 1 2 IPS D 2339 1 23 REDUC COUPLING 3 4 FIPS X 1 2 FIPS D321A E1 D1 2 24 ADAPTER 1 2 MIPS X 1 2 C D317A D2 D3 2 25 ...

Page 83: ...8 LG 1 22 D316F D1 D2 90º STREET ELBOW 1 2 IPS 1 5 D316A D3 D2 90º ELBOW 1 2 C X 1 2 MIPS 2 14 D2508A PRESS REG STRAINER 1 2 IPS 1 23 D2102A STEAM TRAP1 2 IPS 1 6 D317A D3 F2 ADAPTER 1 2 C X 1 MIPS 1 15 D314F DC 00 CLOSE NIPPLE1 2 IPS 3 24 D314F DS 32 NIPPLE1 2 IPS X 4 LG 1 7 D207A B4 17 COPPER TUBING 1 2 CTS X 4 1 4 LG 1 16 D2339 BALL VALVE1 2 IPS 2 25 D320F E1D1D1 TEE 3 4 FIPS X 1 2 FIPS X 1 2 F...

Page 84: ...2508A PRESS REG STRAINER 1 2 IPS 1 22 D2102A STEAM TRAP 1 2 IPS 1 5 D316A D3 D2 90º ELBOW 1 2 C X 1 2 MIPS 2 14 D314F DC 00 CLOSE NIPPLE 1 2 IPS 3 23 D314F DS 48 NIPPLE 1 2 IPS X 6 LG 1 6 D317A D3 F2 ADAPTER 1 2 C X 1 MIPS 1 15 D2339 BALL VALVE 1 2 IPS 2 24 D320F E1D1D1 TEE 3 4 FIPS X 1 2 FIPS X 1 2 FIPS 1 7 D207A B4 17 COPPER TUBING 1 2 CTS X4 1 4 LG 2 16 D320F F1D1D1 TEE 1 IPS X 1 2 IPS X 1 2 IP...

Page 85: ... 12 D318A D3 D2 UNION 1 2 MIPS X 1 2 C 13 D207A B4 164 COPPER TUBING 1 2C X 41 LG 1 14 D319A D3 D2 90º UNION ELL 1 2 MIPS X 1 2 C 1 15 D316A D3 D4 90º FTG ELBOW 1 2C X 1 2 FTG 1 16 D207A B4 47 COPPER TUBING 1 2 CTS X 11 3 4 LG 1 17 D207A B4 42 COPPER TUBING 1 2 CTS X 10 1 2 LG 1 18 D314F E2 NIPPLE CLOSE 3 4 IPS 2 19 D207A B6 39 COPPER TUBING 3 4 CTS X 9 3 8 LG 1 20 D207A B6 20 COPPER TUBING 3 4 CT...

Page 86: ...D3 1 12 UNION 1 2 MIPS X 1 2 C D318A D2 D3 1 13 COPPER TUBE 1 2C X 41 LG D207A B4 164 1 14 90º ELL 1 2 MIPS 1 2 C D319A D2 D3 1 15 ELL 1 2 C D316A D1 3 16 COPPER TUBE 1 2C X 17 1 16 LG D207A B4 68 1 1 17 COPPER TUBE 1 2C X 10 1 2 LG D207A B4 A2 1 18 CL NIPPLE 3 4 IPS D314A E2 2 19 COPPERTUBE 3 4 CTS X 9 5 8 LG D207A 36 39 1 20 COPPER TUBE 3 4 CTS X 5 LG D207A 36 20 1 21 COPPER TUBE 3 4 CTS X 11 5 ...

Page 87: ...5 1 SEQUENCE OF OPERATIONS Symptom Cause Cure A No 24 Volt Input B Check system wiring 1 Dead C Check thermostat transformer high temp limit switch circuit breaker etc A Check wiring between valve and module 2 Hot surface element heats up but zero voltage at valve during trial for ignition B Check power to valve A Check ground in system 24 Volt supply B Hot surface element improperly located C Che...

Page 88: ...ain burners a relay operated main valve that controls gas flow to the main burner a pressure regulator to maintain a constant outlet pressure and a two position gas cock knob for manual gas shut off Both redundant and main valves open together due to the jumper wire installed between terminals M 1 and P 3 The gas outlet pressure is stamped on a metal nameplate inside the burner box This should be ...

Page 89: ...eplate inside the burner box and on the orifice itself Infra Red Burner This consists of a ceramic cylinder attached to a steel elbow Burner operation can be monitored through the viewport and the window in the burner box cover Upon starting a blue flame is visible changing to a dull orange glow over the complete burner surface after warm up Continued operation with a blue flame indicates burner o...

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Page 94: ...S 1 4HP 480V 3PH 60HZ 65A DE2 49 240V 3PH 60HZ 1 3A DE2 50 208V 3PH 60HZ 1 4A DE2 51 6 OVERLOAD UNLOADER ROLLER MTR 1 15 HP AR 115V 1PH 60HZ 1 3A DE2 51 230V 1PH 60HZ 65A DE2 49 110V 1PH 50HZ 1 2A DE2 50 220V 1PH 50HZ 61A DE2 48 7 CONTACTOR DE1 66 AR 8 RELAY BASE DE2 37 5 9 RELAY DE2 38 5 10 RELAY HOLD DOWN SPRING DE3 43 5 11 DIN RAIL DE9 84C AR 12 OVERLOAD CONVEYOR DRIVE 1 15 HP DE2 50 1 OPTIONAL...

Page 95: ... 1 4 20 D309C GC 4G 2 23 FUSE HOLDER DE9 42 1 24 FUSE DE9 47 1 25 LEGEND PLATE POWER ON DE5 55 1 26 SWITCH ASSEMBLY DE8 46 4 27 PUSHBUTTON DE5 32 1 28 PILOT LIGHT SOCKET DE9 79 2 29 LENS PILOT LIGHT YELLOW DE9 122 1 30 PILOT LIGHT LAMP DE9 92 2 31 CIRCUIT BREAKER 5A DE9 43 1 32 CONTROL BOX D3 704 1 33 CONTROL BOX COVER D3 713 1 34 GASKET D3 716B 1 35 ACORN NUT D312C EF 6 4 36 LENS PI LOT LIGHT RED...

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Page 97: ...HAIN TENSIONER ASSEMBLY SEE PARTS LIST 1 15 D2241 VACUUM BREAKER 1 2 3 54 D2286 SPRAY NOZZLE FINAL RINSE LOWER 3 16 D2242 VACUUM BREAKER REPAIR KIT 1 2 3 55 816 58 SPRING 1 17 D2698 SPRAY NOZZLE 6 56 DE5 4 SWITCH FINAL RINSE 1 18 1169 174 SPRA Y PIPE FINAL RINSE UPPER 1 57 1162 63 SCRAP SCREEN 2 19 SK 1433 PRESSURE GAUGE 1 58 DE5 60 FLOAT SWITCH 4 20 D2 879 LATCH ASSEMBLY WASH 1 59 828 52 BRACKET ...

Page 98: ...B D1 D2 80º STREET ELBOW 1 2 IPS BLACK 1 27 D314B DS 96 NIPPLE 1 2 IPS X 12 LG BLACK 1 28 D314B DS 72 NIPPLE 1 2 IPS X 9 LG BLACK 2 29 D318B D1 UNION 1 2 FIPS BLACK 2 D314B DS 12 NIPPLE 1 2 IPS X 1 1 2 LG BLACK 4 ITEM PART NO SIZE DESCRIPTION QTY 1 1430 4 B TANK W BURNER PIPE 1 2 1425 18 A MAIN ORIFICE 60 000 BTUH NAT OR LP 2 3 1430 22R B DOUBLE PASS FLUE WELDM T R H 1 4 1425 11 A MODIFIED DRAFT B...

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Page 103: ...548 A 0 RING 1 EA 8 D2 549 A 0 RING 1 EA 9 D2 550 A 0 RING 1 EA 10 1100 79 A DRAIN HANDLE 1 EA 11 D2 507 BALL 1 EA 12 D316A H3 H4 90º STREET ELBOW 1 1 2C 1 EA 13 1 14 954 8B A BRACKET DRAM HANDLE WASH 1 15 954 8 A BRACKET DRAIN HANDLE RINSE 1 16 D207A B12 10 COPPER TUBE 1 1 2CTS X 2 1 2 LG 1 17 D207A B12 8 COPPER TUBE 1 1 2CTSX 2 LG 1 18 D320A H3H3J3 TEE 1 1 2C X 1 1 2C X 2C 1 19 D317A J4 JI ADAPT...

Page 104: ...1430 7 SCRAP SPACER BACK 2 2 3 1430 8R SCRAP SPACER WASH W SLOT RH 1 4 1430 8L SCRAP SPACER WASH W SLOT LH 1 5 1430 9 SCRAP SPACER RINSE W SLOT 1 1 6 1162 63 SCRAP SCEEN 2 2 7 D309C PG 6G 1 4 DIA X 3 4 LG WELDPIN 12 12 8 1162 42 SCRAP SPACER SUPPORT X 25 4 4 L H R H ...

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