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Form 47740328
Edition A
June 2021

©2021 Ingersoll Rand

Purpose/Objective:

This document provides assembly instructions for the Zero Gravity portion of the 150 lbs., 200 lbs., 350 lbs., and 500 lbs. Balancers.

The use of other than genuine

Ingersoll Rand

replacement parts may result in safety hazards, decreased performance and increased maintenance and

will invalidate all warranties.

For further assistance or parts needed, contact local distributor or

IR

representative.

Original instructions are in English. Other languages are a translation of the original instructions.

Prior to installing the product, carefully inspect it for possible shipping damage.

Conversion Kit: Zero Gravity Balancer Assembly

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• Prior to installation refer to Product Safety Information Manual for all sections of installation.

• Always wear eye protection when operating or performing maintenance on this Product.

• Make sure that electrical power to the system has been disconnected.

• Always shut off main air supply and bleed down before disconnecting air supply hose before

installing, removing or adjusting any accessory on this Products, or before performing any
maintenance on this Product.

• Never perform maintenance on the Product while it is supporting a load.

• Before performing maintenance, tag controls: WARNING - DO NOT OPERATE - EQUIPMENT

BEING REPAIRED.

• Only allow personnel trained in service and repair of this Product to perform maintenance.

• After performing any maintenance on the Product, test Product before returning Product to

service.

• The lower sheave block or hook assembly must be lying on the floor or a maintenance platform

before beginning service.

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Owners and users are advised to examine specific, local or other regulations, including American
Society of Mechanical Engineers (ASME) and/or OSHA Regulations which may apply to a particular
type of use of this product before installing or putting product to use.

Table 1. Product Information Manuals

Publication

CCN

Product Safety Manual

16598831

Product Information Manual

54072541

Product Parts Information Manual

16598849

Product Installation Manual

47646669001

Product Maintenance Manual

16598856

ZGB User Manual

47726957001

Summary of Contents for ZGB015-KIT

Page 1: ...y and bleed down before disconnecting air supply hose before installing removing or adjusting any accessory on this Products or before performing any maintenance on this Product Never perform maintenance on the Product while it is supporting a load Before performing maintenance tag controls WARNING DO NOT OPERATE EQUIPMENT BEING REPAIRED Only allow personnel trained in service and repair of this P...

Page 2: ...art Total Qty Part Number ZGB015 KIT for BW015080 Balancers ZGB020 KIT for BW020120 Balancers ZGB035 KIT for BW035080 Balancers ZGB050 KIT for BW050080 Balancers 1 Suspension Kit 1 ZGS00 2 Manifold Kit 1 ZGB MANIFOLD 3 Brackets Kit 1 ZGE06 ZGE10 4 Control Box Kit 1 ZGB015 ZGB020 ZGB035 ZGB050 5 Command Handle 1 ZGP00B 6 a Spiral Wire 1 ZGC2 a Item not illustrated ...

Page 3: ...ing 2 Mount the suspension brackets onto the housing using a set of bolts and nuts Make sure that the flanges of both brackets are facing outwards 3 Using a 7 8 and 13 16 wrench to secure the nuts and bolts Torque to 54 ft lbs 4 Apply thread sealant example Loctite 567 or similar to the fitting for the manifold 5 Tighten the fitting and position it to the orientation shown below ...

Page 4: ...following lengths a 150 lbs capacity i Hose 1 30 cm 11 ii Hose 2 17 5 cm 7 b 200 350 500 lbs capacity i Hose 1 36 cm 14 ii Hose 2 19 cm 7 9 Gather all the hose fittings clamps 10 Insert fitting 1 into hose 1 labeled in step 9 Coat the fitting with lubricant sealant example Loctite 567 or similar for ease of installation 11 Remove nut on hose fitting and insert the hose into the hole in the suspens...

Page 5: ...inch the ears to secure the hose to the fitting 17 Insert the hose clamp onto the end of hose 2 Coat fitting 2 with lubricant sealant example Loctite 567 or similar Install hose 2 on fitting 3 Pinch the ears of the hose clamp to secure the hose to the fitting It may be easier to install hose on the fitting if the fitting is off of the manifold 18 Check the presence of the O ring in the fitting If ...

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