IEF Werner profiLINE 140 Translation Of The Original Instructions Download

Page: 1 / 48

March 2019

Translation of the original instructions

MAN_EN_1039740_profiLINE140_R3d.docx

profiLINE 140

Page 1 of 48

IEF-Werner GmbH

Wendelhofstraße 6

78120 Furtwangen - Germany

Phone: + 49 7723-925-0

Fax: + 49 7723-925-100

www.IEF-Werner.de

[email protected]

Translation of the original instructions

profiLINE 140

Edition: March 2019
Article no.: 1039740

Summary of Contents for profiLINE 140

Page 1: ...iLINE140_R3d docx profiLINE 140 Page 1 of 48 IEF Werner GmbH Wendelhofstraße 6 78120 Furtwangen Germany Phone 49 7723 925 0 Fax 49 7723 925 100 www IEF Werner de info IEF Werner de Translation of the original instructions profiLINE 140 Edition March 2019 Article no 1039740 ...

Page 2: ...the software or hardware or parts of it as well as the supplied documentation or parts of it without previous notice IEF Werner GmbH expressly reserves all rights for replication and photomechanical reproduction including in extracts We are always grateful for suggestions for improvements and information about errors March 2019 IEF Werner GmbH Document Code Date Revision EN_profiLINE140_R3b doc Ju...

Page 3: ...of basic body on carriage 12 3 3 2 Mounting of carriage on carriage 12 3 4 Attachment 13 3 4 1 Installation of actuators 14 3 4 2 Pinning 15 3 5 Wiring 16 3 5 1 Motors 16 3 5 2 Initiators 16 3 5 2 1 Technical data of initiators 16 3 5 2 2 Installation of initiators 18 3 5 2 3 External installation of the initiators 19 3 5 2 4 Integrated installation of the initiators 20 3 5 3 Cable routing 21 3 6 ...

Page 4: ...5 34 6 6 Motor installation gear flange TG 1000308 36 6 7 Motor installation variants 38 6 7 1 Installation variant 0 profiLINE 140 39 6 7 2 Installation variant 1 profiLINE 140 40 6 7 3 Installation variant 2 profiLINE 140 41 6 7 4 Installation variant 3 profiLINE 140 42 6 7 5 Installation variant 4 profiLINE 140 43 6 7 6 Installation variant 5 profiLINE 140 44 6 8 Adapter plate Part No 1010169 4...

Page 5: ...alists who received safety technical instruction and are able to assess potential dangers Furthermore all chapters of these operating instructions must have been read and understood completely WARNING The system must be powered down for all assembly disassembly or repair work There is a high danger of injury WARNING OF HOT SURFACE During operation heating of the motor in particular of stepper moto...

Page 6: ...afety devices e g safety cell protective room protective housing light curtain NOTE Observe the Declaration of Incorporation see section Declaration of incorporation page 48 1 3 Special hazard warnings In addition this translation of Original User s Manual also contains the following special hazard warning DANGER OF CRUSHING These places of the components pose the danger of crushing limbs in opera...

Page 7: ...complex multi axis positioning systems as well Figure 1 Module profiLINE 140 Area of application of the module profiLINE 140 Component insertion systems Palletising systems Loading and unloading stations Manipulators for the packaging industry etc 2 1 Reasonably foreseeable misuse The linear module profiLINE 140 is not to be used for certain applications such as the transport of persons and animal...

Page 8: ...n 3 2 Motor installation CAUTION Wire the motors according to the motor data sheet When using customer specific motors inquire at the respective manufacturer with which cable the motor has to be connected 3 2 1 Axial motor installation The carriage unit permits installation of the motor on the spindle extension via an axial motor flange adapter flange The motor shaft is coupled with the spindle sh...

Page 9: ...064071 11 1064073 12 1064074 14 1064075 15 1064076 16 1064077 19 1064123 20 1064078 Different motor shaft diameters are available on request Figure 3 Pluggable coupling NOTE When installing the coupling special care must be taken not to load the elastic ring gear with axial pressure It has to be ensured that the installation dimension M 16 mm is observed in the installed condition Light greasing c...

Page 10: ...fset gearbox flange The advantages of this installation variant are Shorter overall length Gear reduction Adaptation to specific customer installation conditions with 4 possible installation variants Figure 5 Motor installation via offset gearbox flange NOTE For an overview of the different motor installation variants see the section Motor installation variants Page 38 ...

Page 11: ...5 107 50 1 1 32 32 16 450 145 1 1 32 32 16 500 170 1 1 40 40 20 375 87 5 1 1 40 40 20 390 95 1 1 40 40 20 480 140 1 1 40 40 20 525 162 5 2 1 16 32 14 300 89 09 2 1 16 32 14 305 91 62 2 1 16 32 14 330 104 22 2 1 16 32 14 390 134 4 2 1 16 32 14 420 149 46 2 1 16 32 14 450 164 51 2 1 20 40 16 330 88 57 2 1 20 40 16 340 93 65 2 1 20 40 16 420 134 06 2 1 20 40 16 450 149 15 2 1 20 40 16 480 164 23 2 5 ...

Page 12: ...1 Mounting of basic body on carriage The transverse mounting is performed by means of two clamping rails article No 1010173 The overall height of the transverse mounting is 140 mm Figure 6 Basic body on carriage 3 3 2 Mounting of carriage on carriage The transverse mounting is performed by means of an adapter plate article No 1010169 as well as two clamping rails article no 1010173 The overall hei...

Page 13: ...ase contact us in this case The following clamping elements are available for attachment see e g Clamping rail M105 Part No 1010173 page47 Part No Designation Length mm 220702 Type 16 clamping element 16 28674 Type 105 clamping element 105 220702 Type 140 clamping element 140 1010173 Clamping element transverse mounting 130 1019192 Clamping profile yard goods Length of the basic unit Clamping prof...

Page 14: ...cylinders pick up modules etc that are to be installed on the profiLINE 140 movement unit can be attached via the drilling pattern on the carriage Six drillings M6 are available for the attachment see Figure 9 Figure 9 Drilling pattern CAUTION During attachment observe that the maximum screw in depth of 9 mm is not exceeded because this would lead to severe damage to the guide system ...

Page 15: ...nged diagonally The part to be pinned requires a firmly defined drilling pattern for the mating holes that corresponds to the drilling pattern in the short carriage section During installation and pinning one of these floating drill bushings is embedded with special two component adhesive article No 1027620 in the floating bearing During installation of the alignment pins the drill bushing is opti...

Page 16: ...erence point switch PNP normally open contact red switch operating point can be used An LED is available for detection of the switch status Initiators and cables are installed in an aluminium profile and routed centrally to a plug The aluminium profile can be built into the carriage or be externally attached 3 5 2 1 Technical data of initiators Parameter Value Operating voltage 10 30 VDC Operating...

Page 17: ...e 11 Electrical connection of PNP normally closed contact Figure 12 Electrical connection of PNP normally open contact 1 2 3 5 4 Pin no 1 2 3 4 5 assignment 24 V limit switch movement 0 V limit switch movement Reference switch IEF cable brown green white yellow grey Figure 13 Plug assignment view of pins 4 5 LED active area Figure 14 Initiator ...

Page 18: ... aluminium profile and routed centrally to a plug The aluminium profile can be built into the carriage or be externally attached Figure 15 Installation of initiators No Designation Article no 1 Aluminium strip 1003692 2 Clip strip 028668 3 Limit switch holder 028585 4 Threaded pin M4 030887 5 Initiator PNP normally closed contact 025165 5 Initiator PNP normally open contact 726744 12 Screw M4 x 14...

Page 19: ... on both sides of the movement unit see Figure 16 Figure 16 External installation of the initiators Zn 1010438 No Designation Article no 1 Aluminium strip 1003692 7 Holder 1008967 8 Adapter piece 1006140 9 Cover 1006139 10 Connector 725163 11 Retaining plate 025626 12 Screw M4 x 16 DIN 7984 626061 13 Screw M4 x 30 DIN 912 626485 14 Screw M3 x 6 DIN 7380 626164 101 Screw M4 x 12 DIN 912 656836 102 ...

Page 20: ...nation or mechanical influences see Figure 17 9 8 11 10 13 1 12 Figure 17 Integrated installation of the initiators No Designation Article no 1 Aluminium strip 1003692 8 Adapter piece 1006140 9 Cover 1006139 10 Connector 725163 11 Retaining plate 25626 12 Screw M4 x 14 DIN 7984 1016016 13 Screw M4 x 30 DIN 912 626485 NOTE At integrated installation of the initiators particularly observe that only ...

Page 21: ...inimum radius rmin for cable routing chains is calculated for IEF Werner cables according to the following formula rmin 10 x cable diameter When different cables are used EN 60204 must be observed In addition it must be ensured that a space reserve of 30 is kept free within the routing chains A strain relief for the cables has to be attached at the outlet of the cable routing chain We recommend to...

Page 22: ...Standard strokes profiLINE140 Preferred series Special stroke Stroke mm Length of basic unit LB mm Stroke mm Length of basic unit LB mm 60 285 30 255 120 345 90 315 180 405 150 375 240 465 210 435 300 525 270 495 360 585 330 555 420 645 390 615 480 705 450 675 540 765 510 735 600 825 570 795 660 885 630 855 720 945 690 915 780 1005 750 975 840 1065 810 1035 900 1125 870 1095 960 1185 930 1155 1020...

Page 23: ...1 Weight increase kg per 60 mm length 0 76 Moving carriage part 185 mm long kg 2 4 Temperature range C 0 60 C Processing precision µm 500 mm 40 Repetition accuracy µm 20 Lead screw error µm 300 mm 50 Basic moment of friction Nm 0 3 The specified processing precision is reached only when the movement unit is installed on an absolutely plane surface The carriage body has to contact the installation ...

Page 24: ...nfavourable ambient conditions 4 1 Guide rail system The guide carriages are equipped with long time lubrication by default The additional ball chain which prevents metallic contact friction between the balls and therefore wear is used for improved lubrication and as a consequence extremely long relubrication periods Lubricant Dynalub 510 is used to grease the guide carriages Never use any grease ...

Page 25: ...g of the axial bearing It is secured by the lateral size 2 threaded pins Figure 22 Groove nut Tightening torque of the groove nut Nm 6 Tightening torque of the threaded pin Nm 1 IEF article number of the groove nut 731905 4 3 Sealing lip system The movement unit is equipped with a sealing lip system of oil and coolant resistant NBR material to protect the inside from contamination In case of incre...

Page 26: ... 29 Check spindle seat replace ball screw as required see item 24 in drawing TG1000303 in Figure 24 page 29 End plates are not aligned to be flush with the ball screw Align and re pin fixed bearing end plate see item 16 in drawing TG1000303 in Figure 24 page 29 and motor end plate see item 17 in drawing TG1000303 in Figure 24 page 29 Pluggable coupling defective Only for axial motor installation R...

Page 27: ...age 29 Axial bearing unit defective Replace unit see item 25 in drawing TG1000900 in Figure 24 page 29 Groove nut not tightened Tighten groove nut secure with lateral threaded pins see item 27 in drawing TG1000303 in Figure 24 page 29 Ball screw nut defective Replace ball screw see item 24 in drawing TG1000303 in Figure 24 page 29 Pluggable coupling defective Only for axial motor installation Repl...

Page 28: ...xial angular ball bearing V 26 627093 1 Deep groove ball bearing V 27 731905 1 Groove nut 28 1004271 0 Sealing lip V 29 1004271 0 Sealing lip V 31 626890 1 Locking ring 15 DIN 471 32 1005640 1 Sealing plug D 10 7 E 33 1008879 1 End plate cover 37 626340 1 Cylindrical pin 6m6 x 20 DIN 6325 38 626988 1 Cylindrical pin 6m6 x 32 DIN 6325 40 1000316 0 Cover 41 626706 1 Screw M3 x 10 DIN 7991 42 625179 ...

Page 29: ...R3d docx profiLINE 140 Page 29 of 48 501 48 32 37 17 33 43 31 26 24 18 47 49 25 16 40 15 20 41 28 21 45 23 19 29 42 27 38 46 Anschlagseite Kugelumlaufeinheit Referenzseite Lineareinheit Figure 24 Basic unit profiLINE 140 exploded view TG1000303 Reference side linear unit Stop side recirculating ball units ...

Page 30: ...2 type M4 x 8 40 1008755 1 Sealing plug d 8 4 nature E 50 627122 1 Headed drill bushes DIN 172 type A6 x 10 60 1028704 1 Funnel lubrication nipple DIN 3405 type D4 70 1082240 1 Steel ball type 3 048 mm 80 1016410 1 Plain bearing profiLINE140 V 90 1008965 1 Pressure plate 100 626057 1 Cylindrical screw tin plated DIN 912 type M5 x 20 110 1029382 1 Guide carriage with ball roller chain narrow type s...

Page 31: ...019 Translation of the original instructions Parts lists and drawings MAN_EN_1039740_profiLINE140_R3d docx profiLINE 140 Page 31 of 48 Figure 25 Exploded view carriage profiLINE 140 with lubrication TG1000900 ...

Page 32: ...tor 11 025626 1 Retaining plate 12 626061 1 Screw M4 x 16 DIN 7984 13 626485 1 Screw M4 x 30 DIN 912 14 626164 1 Screw M3 x 6 DIN 7380 6 4 Parts list limit switch strip external TG 1000338 See Figure 16 page 19 Drawing item Article no Part 1 subassembly 0 Usage Designation Wear part V Replacement part E 1 1003692 0 Aluminium strip 2 028668 1 Clip strip 3 028585 1 Limit switch holder 4 030887 1 Thr...

Page 33: ...March 2019 Translation of the original instructions Parts lists and drawings MAN_EN_1039740_profiLINE140_R3d docx profiLINE 140 Page 33 of 48 This page was kept empty on purpose ...

Page 34: ... 0 Usage Designation Wear part V Replacement part E 74 626037 1 Screw M6x20 DIN 912 51 1008977 1 Coupling housing 52 1 Flange 53 734161 1 Sealing plug d 10 7 54 1064076 1 Coupling hub spindle 55 1064079 1 Ring gear red V 56 1 Coupling hub motor 57 1 Motor V 58 626244 1 Screw M6 x 60 DIN 912 59 1 Screw use depending on design Article number depending on components used defined more precisely in cus...

Page 35: ...2019 Translation of the original instructions Parts lists and drawings MAN_EN_1039740_profiLINE140_R3d docx profiLINE 140 Page 35 of 48 Figure 26 Axial motor flange profiLINE 140 51 58 52 74 54 55 56 57 59 53 ...

Page 36: ...t E 57 1 Motor V 60 0 Housing for belt gear 61 1003999 1 Cover 62 1004001 1 Insertion cover 63 527263 1 Clamping set 15 28 64 1 Toothed disc of spindle 65 1 Clamping set 66 1 Toothed disc of motor 67 1 Gear toothed belt V 68 1042097 1 Motion link flat M5 M6 70 0 Reducer sleeve 71 1 Screw 72 626764 1 Screw M6 x 12 DIN 912 73 626072 1 Screw M4 x 8 DIN 7380 use depending on design Article number depe...

Page 37: ...9 Translation of the original instructions Parts lists and drawings MAN_EN_1039740_profiLINE140_R3d docx profiLINE 140 Page 37 of 48 Figure 27 Belt gear of profiLINE 140 57 71 60 61 70 65 68 73 72 63 64 67 66 62 ...

Page 38: ... 7 Motor installation variants Aufbauvariante 0 Aufbauvariante 3 Aufbauvariante 1 Aufbauvariante 4 Aufbauvariante 2 Aufbauvariante 5 Figure 28 Motor installation variants profiLINE140 Installation variant 2 Installation variant 5 Installation variant 1 Installations version 0 Installation variant 3 Installation variant 4 Installation variant 0 ...

Page 39: ...8 6 7 1 Installation variant 0 profiLINE 140 A 20 stroke 0 8 0 2 185 20 35 25 L 285 stroke 5 32 159 70 29 140 0 65 2 130 0 42 55 M6 x 10 M6 102 159 98 Detail A 2 x 6H7 floating supported Ø 6 x M6 x 10 fixed bearing x 112 5 stroke 2 4 x Ø 6H7 102 0 01 0 01 0 01 0 01 0 01 0 01 4 x Ø 6H7 x 10 0 2 0 05 35 h5 15 Figure 29 Installation variant 0 ...

Page 40: ... 140 154 5 36 87 5 92 Lg Installations variant 1 with external limited switch installations AA Distance between axes Lg Overall gearbox length L Length of linear unit A B Inductive stroke limited switch PNP opener x 112 5 stroke 2 AA 5 89 5 102 0 01 159 175 Countersink DIN 74 km 6 with clamping element 20 stroke 185 20 140 35 L 335 stroke 19 50 25 Motor 86 2P 8A SD A B Figure 30 Installation varia...

Page 41: ...8A SD Lg 92 2 5 x 112 5 stroke 2 102 0 01 20 stroke 185 20 140 111 92 35 L 335 stroke 19 50 25 29 AA 65 55 70 130 140 154 5 159 175 Countersink DIN 74 km 6 with clamping element Installations variant 2 with external limited switch installation AA Distance between axes Lg Overall gearbox length L Length of linear unit A B Induktive stroke limited switch PNP opener A B Figure 31 Installation variant...

Page 42: ...20 35 L 335 stroke 19 50 25 Motor 86 2P 8A SD 159 175 Countersink DIN 74 km 6 with clamping element x 112 5 stroke 2 5 AA 79 5 102 0 01 140 92 Lg Installaions variant 3 with external limited switch installation AA Distance between axes Lg Overall gearbox length L Length of linear unit A B Inductive stroke limited switch PNP opener 65 AA 130 140 154 2 4 5 29 55 70 26 Figure 32 Installation variant ...

Page 43: ...130 140 154 5 159 175 Countersink DIN 74 km 6 with clamping element 20 stroke 185 20 140 19 92 35 L 335 stroke 19 50 25 x 112 5 stroke 2 102 0 01 92 80 5 39 Motor 86 2P 8A SD Installations variant 4 with external limited switch installation AA Distance between axes Lg Overall gearbox length L Length of linear unit A B Induktive stroke limited switch PNP opener Lg A B Figure 33 Installation variant...

Page 44: ... 5 profiLINE 140 20 stroke 185 20 76 35 L 361 stroke 25 69 29 65 55 70 130 140 154 5 x 112 5 stroke 2 74 87 102 0 01 140 15 2 Motor 86 2P 8A SD 159 175 Countersink DIN 74 km 6 with clamping element Installations variant 5 with external limited switch installation L length of linar unit A B Inductive stroke limited switch PNP Öffner A B Figure 34 Installation variant 5 ...

Page 45: ...f the original instructions Parts lists and drawings MAN_EN_1039740_profiLINE140_R3d docx profiLINE 140 Page 45 of 48 6 8 Adapter plate Part No 1010169 Figure 35 Adapter plate 1010169 12x Countersink DIN 74 Km 6 Black anodized ...

Page 46: ...e original instructions March 2019 Page 46 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d docx 6 9 Adapter plate Part No 1016530 Figure 36 Adapter plate 1016530 Countersink DIN 74Km 8 6x View A A Natural anodized Countersink DIN 74Km 6 6x ...

Page 47: ...ion of the original instructions Parts lists and drawings MAN_EN_1039740_profiLINE140_R3d docx profiLINE 140 Page 47 of 48 6 10 Clamping rail M105 Part No 1010173 Figure 37 Clamping rail 1010173 3x Countersink DIN 74 Km 6 ...

Page 48: ...December 2004 for harmonisation of the legal provisions of the member states on electromagnetic compatibility Directive 2014 35 EU of the council dated 12 December 2006 for harmonisation of the legislation of the member states regarding electrical equipment for use within specified voltage thresholds The technical documents were generated according to Annex VII part B and may be electronically sub...

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