IDEAL EXALT Combi 155 Quick Reference Boiler Piping And Wiring Manual Download | Manualshive

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See appendix for listing of additional components.

Quick Reference Boiler Piping and Wiring Guide

EXALT COMBI AND SOLO

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Summary of Contents for EXALT Combi 155

Page 1: ...1 See appendix for listing of additional components Quick Reference Boiler Piping and Wiring Guide EXALT COMBI AND SOLO...

Page 2: ...L Solo 110 Solo 155 Solo 199 Combi 155 Combi 199 Min Input BTU 13 750 19 375 24 875 19 375 24 875 Max Input BTU 110 000 155 000 199 000 155 000 199 000 Turndown Ratio 8 1 8 1 8 1 8 1 8 1 AFUE 95 95 95...

Page 3: ...3 See appendix for listing of additional components Quick Reference Boiler Piping and Wiring Guide COMBI USING A LOW LOSS HEADER COMBI USING CLOSELY SPACED TEES COMBI BOILERS COMBI BOILERS...

Page 4: ...1 X7 X4 X6 X5 CH2 6 5 System Sensor 4 3 Modulation Signal 2 1 CH2 Thermo sta t CH1 Thermostat 4 3 Outdoor Sensor 2 1 DHW Sensor or Aquastat 2 1 Modbus G 3 2 1 X7 X4 X6 X5 Thermostat N G L N G L N G L...

Page 5: ...2 1 X7 X4 X6 X5 CH2 6 5 System Sensor 4 3 Modulation Signal 2 1 CH2 Thermo sta t CH1 Thermostat 4 3 Outdoor Sensor 2 1 DHW Sensor or Aquastat 2 1 Modbus G 3 2 1 X7 X4 X6 X5 Thermostat N G L N G L N G...

Page 6: ...C X X ISOLATED EN D SW I T CH ZONE 4 PRIORITY OFF ON W R ZONE 1 W R ZONE 2 W R ZONE 3 W R ZONE 4 PRIORITY THERMOSTATS 24 VAC X X ISOLATED EN D SW I T CH 120 VAC CIRCULATORS 120 VAC CIRCULATORS INPUT 1...

Page 7: ...2 3 4 ZONE 3 1 2 3 4 ZONE 4 1 2 3 4 24 VAC ZONE VALVES FOURZONE EXPANDABLE ZONE VALVE CONTROL ZVC 404 EXP 4 LED INDICATO RS VALVE 1 VALVE 2 VALVE 3 VALVE 4 POWER T STAT1 T STAT2 T STAT3 T STAT4 ZONE 3...

Page 8: ...2 1 Modbus G 3 2 1 X7 X4 X6 X5 CH2 6 5 System Sensor 4 3 Modulation Signal 2 1 CH2 Thermo sta t CH1 Thermosta t 4 3 Outdoor Sensor 2 1 DHW Sensor or Aquastat 2 1 Modbus G 3 2 1 X7 X4 X6 X5 Thermostat...

Page 9: ...ONLY BOILER USING A LOW LOSS HEADER HEAT ONLY BOILER USING CLOSELY SPACED TEES WATER SUPPLY WATER SUPPLY WATER SUPPLY HEAT ONLY BOILERS P1 P1 PUMP SELECTION GUIDE P1 HEAT ONLY BOILER USING A LOW LOSS...

Page 10: ...quastat 2 1 Modbus G 3 2 1 X7 X4 X6 X5 CH2 6 5 System Sensor 4 3 Modulation Signal 2 1 CH2 Thermo sta t CH1 Thermostat 4 3 Outdoor Sensor 2 1 DHW Sensor or Aquastat 2 1 Modbus G 3 2 1 X7 X4 X6 X5 Ther...

Page 11: ...Modulation Signal 2 1 CH2 Thermo sta t CH1 Thermostat 4 3 Outdoor Sensor 2 1 DHW Sensor or Aquastat 2 1 Modbus G 3 2 1 X7 X4 X6 X5 CH2 6 5 System Sensor 4 3 Modulation Signal 2 1 CH2 Thermo sta t CH1...

Page 12: ...N ZONE 4 PRIORITY H H N N ZONE 3 ZONE 3 H N ZONE 3 ZONE 2 ZONE 2 H H N N ZONE 2 H N ZONE 1 ZONE 1 H H N N ZONE 1 H N 120 VAC 120 VAC ZC ZC ZR ZR H H H H 120 VAC ZC ZR H H 120 VAC CIRCULATORS INPUT 120...

Page 13: ...D SW ITCH FU SE 5 AMP FU SE 5 AMP ACCESSORY PORT ACCESSORY PORT POWER CONTROLS POWER CONTROLS POWER CONTROLS Power 120VAC Pump Setting Changes Needed With This Configuration ON Water Supply WATER SUPP...

Page 14: ...ZONE 4 PRIORITY PRIORITY H N ZONE 4 PRIORITY H H N N ZONE 3 ZONE 3 H N ZONE 3 ZONE 2 ZONE 2 H H N N ZONE 2 H N ZONE 1 ZONE 1 H H N N ZONE 1 H N 120 VAC 120 VAC ZC ZC ZR ZR H H H H 120 VAC ZC ZR H H 1...

Page 15: ...ONE 2 ZONE 2 H H N N ZONE 2 H N ZONE 1 ZONE 1 H H N N ZONE 1 H N 120 VAC 120 VAC ZC ZC ZR ZR H H H H 120 VAC ZC ZR H H 120 VAC CIRCULATORS INPUT 120 VAC H N H N ZONE 4 PRIORITY H N ZONE 3 ZONE 2 H N Z...

Page 16: ...N G DHW PUMP SUPPLY CHPUMP DHW PUMP FLAME L O S HEAT ONLY BOILER USING 2 TEMPS 2 HEATING CURVES SR 501 4 ONE ZONE SWITCHING RELAY T T T T COM COM W W R R 24 VAC 24 VAC T T COM W R 24 VAC 3 3 4 4 L L N...

Page 17: ...6 ZC ZC ZC ZC ZR ZR ZR ZR H H H H H H H H 1 1 1 12 2 2 20 0 0 0 V V V VA A A AC C C C I I I I I IN N N N N NP P P P P PU U U U U UT T T T T T 1 1 1 1 1 12 2 2 2 2 20 0 0 0 0 0 V V V V V VA A A A A AC...

Page 18: ...s Configuration ON Pump Settings Need To Be Changed On All Boilers Note Communication Cable Needed For Each Slave Boiler CH Pump CH Pump CH Pump DHW Pump DHW Sensor or Aquastat System Sensor F FO OU U...

Page 19: ...E 6 AMP ZONE 4 PRIORITY OFF ON OFF ON ZONE 4 PRIORITY OFF ON W W R R ZONE 1 ZONE 1 W R ZONE 1 W W R R ZONE 2 ZONE 2 W R ZONE 2 W W R R ZONE 3 ZONE 3 W R ZONE 3 W W R R ZONE 4 ZONE 4 W R ZONE 4 PRIORIT...

Page 20: ...bi 19 375 155 000 4 0 GPM 786159 Exalt 199 Combi 24 875 199 000 5 3 GPM 786161 Exalt 110 Heat Only 13 750 110 00 NA 786157 Exalt 155 Heat Only 19 375 155 000 NA 786158 Exalt 199 Heat Only 24 875 199 0...

Page 21: ...udes Residential Pressure Relief Valve 150 PSI 500 000 BTU HR LEAD FREE BRASS Certified to NSF ANSI 61 372 SIZE ITEM FIP Union FIP 500 PSI CWP Max 3 4 H 45443WPR LH FIP Union SWT 500 PSI CWP Max 3 4 H...

Page 22: ...BTK 1DLXS 580960 1 Deluxe Sweat Boiler Trim Kit PROPPBTK 114DLXS 580961 1 1 4 Deluxe Sweat Boiler Trim Kit Deluxe IPS Boiler Trim Kits PROPPBTK 1DLX 316485 1 Deluxe IPS Boiler Trim Kit PROPPBTK 114DLX...

Page 23: ...th the appliance manufacturer for condensate As a guideline 500 000 BTU hr at 93 efficiency will produce approximately 1 9 Gal hr Specifications The condensate neutralization tank with pump shall be P...

Page 24: ...s you can manage your F W Webb account Review all your account information including project bids and past orders Pay your bill online To get started visit fwwebb com onlineaccess and complete the Onl...

Page 25: ...3 576 5 2 1 Exalt Solo 110 155 199 Exalt Combi 155 199 25...

Page 26: ...replacement parts to ensure warranty coverage and to avoid improper operation or damage to appliance Contact Ideal at 800 411 9999 or www idealusa com for a list of distribu tors near you WARNING Ite...

Page 27: ...g Bracket with Hardware 5 EXJKT06 Right Side Jacket Panel 6 EXARKIT91 User Interface Mounting Bracket EXALT Combi Jacket Components 1 3 2 5 4 6 Item Part Description 1 EXJKT04 Front Jacket Panel 2 EXA...

Page 28: ...ensor 6 EXARKIT85 Condensate Drain Assembly 7 EXARKIT41 Flue Tube 8 EXARKIT57 Flue Temperature Sensor EXALT Solo 110 Internal Components 4 4 5 6 6 5 7 8 1 3 3 2 Item Part Description 1 EXARKIT40 Vent...

Page 29: ...IT40 Vent Outlet Combustion Air Inlet Adapter 2 EXARKIT02 Heat Exchanger Body 3 EXARKIT56 CH Supply Temperature Sensor 4 EXARKIT59 Low Water Cut Off 5 EXARKIT56 CH Return Temperature Sensor 6 EXARKIT8...

Page 30: ...nsate Drain Assembly 7 EXARKIT41 Flue Tube 8 EXARKIT21 Circulator 9 EXARKIT57 Flue Temperature Sensor EXALT Combi 155 Internal Components 7 4 5 8 6 1 3 2 9 7 Item Part Description 1 EXARKIT40 Vent Out...

Page 31: ...ensor 6 EXARKIT85 Condensate Drain Assembly 7 EXARKIT41 Flue Tube 8 EXARKIT57 Flue Temperature Sensor EXALT Solo 199 Internal Components 1 2 3 4 5 7 6 6 8 Item Part Description 1 EXARKIT40 Vent Outlet...

Page 32: ...nsate Drain Assembly 7 EXARKIT41 Flue Tube 8 EXARKIT21 Circulator 9 EXARKIT57 Flue Temperature Sensor EXALT Combi 199 Internal Components 1 7 2 3 4 5 8 6 9 Item Part Description 1 EXARKIT40 Vent Outle...

Page 33: ...the blower and inlet adaptor Failure to ensure correct fitting may result in serious injury or death EXALT Solo 110 Burner Components 1 3 10 11 12 8 9 2 7 13 5 4 6 Item Part Description 1 EXARKIT04 B...

Page 34: ...the blower and inlet adaptor Failure to ensure correct fitting may result in serious injury or death EXALT Solo Combi 155 Burner Components 1 8 3 11 12 13 2 5 10 4 7 6 9 6 Item Part Description 1 EXA...

Page 35: ...the blower and inlet adaptor Failure to ensure correct fitting may result in serious injury or death EXALT Combi 199 Burner Components 7 5 3 6 4 2 9 13 11 12 10 8 1 Item Part Description 1 EXARKIT05...

Page 36: ...ontrol Module 2 EXARKIT86 Control Box Hinges 3 EXARKIT53 Display Module 4 EXARKIT55 Control Enclosure EXALT Control Display Enclosures 1 2 3 4 Item Part Description 1 EXARKIT52 Control Module 2 EXARKI...

Page 37: ...ARKIT66 DHW Inlet Fitting 8 EXARKIT67 CH Return Fitting 9 EXARKIT56 Domestic Water Temperature Sensor EXALT Combi Hydro block 1 3 6 2 5 8 7 4 9 Item Part Description 1 EXARKIT60 Hydroblock 2 EXARKIT61...

Page 38: ...er and to view full program rules Earn 2 points for every dollar spent on PurePro products and 1 point for every dollar spent on all other qualifying products Start redeeming once you reach 25 000 poi...

Page 39: ...IDWB01 PDF 4 20 160 Middlesex Turnpike Bedford Massachusetts 01730 fwwebb com Selection Expertise Solutions We ve Got It...

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