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SPEC Pak

® 

High Power Inline Receptacle

Assembly Instructions For 2, 3 & 6 Position

Step 1 Slide PG Gland assembly onto wires (See Figure 1)

•  Pull approximately 14 inches (355 mm) of wire through the gland to allow working space.

Step 2 Cable and/or Wire Preparation

•  Jacketed cable: Strip outer jacket.  Strip insulation from discrete wires (See Table 1 

& Figure 2)

•  Discrete wires: Strip insulation from discrete wires (See Table 1 & Figure 2)

Caution: Do not damage copper conductors when stripping wires

 

Table 1

Step 3 Secure body of PG Gland to Receptacle Shell

•   Apply a generous bead of Permabond 941 or Loktite 411 to the center of the gland

 

thread and rotate the gland body to insure full coverage. Work quickly.  The adhesive

 

sets quickly.

•   Hand tighten body of PG Gland to the Receptacle Shell until snug, tighten 1/8 - 1/4

 

turn with spanner or crescent wrench

Caution: 

 Do NOT over tighten the sealing gland body to the shell.  Do NOT tighten the 

sealing nut at this time.

Step 4 Contact Termination

•  Insert wire into crimp barrel to the full depth

•  Visually verify that all strands are inserted into the barrel

•  Follow the appropriate crimp instructions which are included with the crimp tools 

        and/or at www.andersonpower.com 

Caution: 

Keep all Powerpole

®

 contacts parallel to each other while crimping jacketed cable.  

Improper crimping my produce high resistance or contact distortion.

Inline Receptacle                                       Holder Set                                                  #8 x 5/8 Screw                                          Gland Assembly

Included Component                                 Included Component                                  Included Component                                 Optional Component

Tool PN 

Tool Type 

Contact Series 

Contact

1309G4 

Hand 

PP75 

 

5900, 5952 or 5915

1368 

Die-less Hydraulic  PP120 

 

1319, 1319G4, 1319G6, 1323G1, 1323G2

1368 

Die-less Hydraulic  PP180 

 

1328G1, 1328G2, 1347, 1348, 1382, 1383, 1384

PM1000G1 

Hand 

Auxiliary 

 

PM16P12S30, PM16P1416S30, PM16P1620S30,

  

(PowerMod

®

)   

PM16P2024S30, PM16S12S32, PM16S1416S32, 

 

 

 

 

PM16S1620S32 or PM16S2024S32

You will need: 

- Wire Stripping Tool     - APP Crimp Tool, See Section 2     - Phillips Head Screw Driver     - 8 Screws, Size #10 or M5

Power Contact

Signal Contacts

SPEC Pak

®

 High Power Shell Kit: 

X

PG Gland Sealing Nut

Figure 1

Figure 2

Figure 3

For additional tools see data sheet 

or www.andersonpower.com.

 Powerpole

®

 Contacts

 Outer Jacket – 4” [102 mm]
Contact    
Series   

       

PP75 

9/16” (14.5 mm)

PP120  15/16” (24.0 mm)
PP180  1-1/8” (28.6 mm)

“X”

PowerMod

®

 Signal Contacts

Outer Jacket – 5.5” [139.7 mm]

 

Wire Insulation 

Wire Insulation

Contact  OD < Barrel ID 

OD < Barrel ID

Pins 

0.18” (4.5 mm) 

0.24” (6.0 mm)

Sockets  0.21” (5.5 mm) 

0.28” (7.0mm)

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