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2141 ICON Way, Vacaville, CA 95688 

 Tel: 707.564.4000 

– www.iconaircraft.com 

SERVICE BULLETIN 

SB-110521 REV A 

ICA009719-D 

 

PAGE 

1

 of 

8

 

 

DATE ISSUED: 

12/13/2021 

DATE EFFECTIVE: 

12/13/2021 

SUBJECT: 

Fuel Pump Connector/Contact Replacement  

AIRCRAFT AFFECTED: 

MODEL: 

A5 

  S/N:

 

00093, 00095, 00114, 00122, 00126, 00134, 00141, 00144 

REQUIRED ACTION: 

Fuel pump connector/contact replacement.  

TIME OF COMPLIANCE: 

Replace at next service interval.  

 

PURPOSE:

 Aircraft in the affected range may suffer poor fuel pump performance due to lack of proper 

contact  in  the  electrical  connectors.    This  could  lead  to  a  failed  fuel  pump  in  flight,  leaving  less 
redundancy in the fuel pump assembly.  In the unlikely event of a dual pump failure, the engine would 
shut down.   
 

INSTRUCTIONS: 

 

CORRECTIVE ACTION: FUEL PUMP CONNECTOR REMOVAL AND REPLACEMENT INSTRUCTIONS 
 

Level of Certification Required (any level checked can perform task)

 

 

Pilot/Owner 

 

Certified Repair Station 

 

LSA Repairman

Inspection 

 

Manufacturer 

 

LSA Repairman

Maintenance 

 

Named Individual 

 

A&P 

 

 

 
Certificate Holder

s Information

 

Name: 

 

Address: 

 

Certificate Type & Number:   

Date: 

 

Signature: 

 

 

Parts, Consumables and bulk materials list: 

P/N 

Description 

Qty 

ICA012801 

WIRE SEAL, 150 SERIES, OD 1.20-1.70MM 

ICA011062 

CONTACT, CRIMP, FEMALE, SOCKET 20-16 

ICA013937 

SEAL, CONNECTOR, ROTAX, ORANGE 

Summary of Contents for A5 2021

Page 1: ...onnectors This could lead to a failed fuel pump in flight leaving less redundancy in the fuel pump assembly In the unlikely event of a dual pump failure the engine would shut down INSTRUCTIONS CORRECT...

Page 2: ...Remove the connector secondary lock from the back of each connector 4 Make note of the wire locations within each connector and then remove the contacts from the connector using Metri Pack Terminal Re...

Page 3: ...e in when removed from the old connector The contact on the black wire inserts into the B side of the connector and the contact on the red wire inserts into the A side See Figure 1 Ensure that the con...

Page 4: ...2141 ICON Way Vacaville CA 95688 Tel 707 564 4000 www iconaircraft com SERVICE BULLETIN SB 110521 REV A ICA009719 D PAGE 4 of 8 Figure 2 Contact preparation...

Page 5: ...2141 ICON Way Vacaville CA 95688 Tel 707 564 4000 www iconaircraft com SERVICE BULLETIN SB 110521 REV A ICA009719 D PAGE 5 of 8 Figure 3 Fuel pump pins must be straight...

Page 6: ...to lane B Verify fuel pump comes on and primes Confirm FUEL PRESS light out 23 Rotate Ignition Switch to BOTH Confirm ENGINE and LAND AIRCRAFT lights out 24 Discard the connectors and contacts remove...

Page 7: ...n each connector Gently slide each wire back and forth to ensure that the contact is locked in position 30 Reconnect Sig Fuel Pump 1 and D9086J connectors Ensure secondary locking mechanism is fully e...

Page 8: ...een complied with and reported to ICON Aircraft Service Warranty Information 1 2 hours for connector contact replacement If you have questions comments or concerns about this Safety Directive Alert an...

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