ICI Caldaie CODEX GT Series Manual Download

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CODEX 1000-1600 GT_EN Ed. 00 - 05/2019

Low NOx steel condensing boilers

CODEX 1000-1600 GT

INSTALLATION, USE AND MAINTENANCE MANUAL

Cooke Industries - Phone: +64 9 579 2185 Email: [email protected] Web: www.cookeindustries.co.nz

Summary of Contents for CODEX GT Series

Page 1: ...GT_EN Ed 00 05 2019 EN Low NOx steel condensing boilers CODEX 1000 1600 GT INSTALLATION USE AND MAINTENANCE MANUAL Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookei...

Page 2: ...y 10 Burners Installation 11 Product receipt 12 Handling 12 Installation room 13 System cleaning 13 Hydraulic connections 14 Starting hydraulic circuit 15 Flue exhaust 15 Condensate drain 16 Door open...

Page 3: ...he instructions in this manual will void the warranty conditions RANGE BOILER BOILER MODEL CODE CODE CODEX 1000 GT 81022203 17010195 CODEX 1200 GT 81022213 CODEX 1400 GT 81022303 CODEX 1600 GT 8102231...

Page 4: ...ed personnel maintenance technician in compliance with the requirements of the local Standards in force Ordinary and extraordinary maintenance must be carried out by qualified personnel in order to pr...

Page 5: ...nt with the standards in force IDENTIFICATION Each CODEX GT Boiler can be identified by means of the technical data plate inside the envelope of the documents supplied with the Boiler which includes t...

Page 6: ...hus ensures that the main mechanical characteristics of stainless steel are preserved as well as its capability to resist acid condensate corrosion flow flange fitting and two system return fittings t...

Page 7: ...H12 mm 91 91 68 68 L mm 1493 1493 1573 1573 L1 mm 1310 1310 1390 1390 L2 mm 1298 1298 1378 1378 L4 mm 1060 1060 1165 1165 P mm 2443 2443 2437 2437 P2 mm 1732 1732 1725 1725 P6 mm 250 300 250 300 250...

Page 8: ...n u m CODEX GT 1000 1200 1400 1600 1 DN in 1 2 2 1 1 2 3 1 1 2 4 1 1 4 5 1 2 6 1 2 7 1 2 8 1 2 9 1 2 10 3 4 11 1 2 NOTE For further details see the chapter Starting hydraulic circuit Cooke Industries...

Page 9: ...kg h 34400 41280 48160 55040 Minfluidflowrate kg h 4128 4816 6192 8600 Pressuredropsonexhaustside mbar 4 2 6 2 8 3 10 8 Soundpower 5 dB A 87 7 87 7 96 0 96 0 COemissions mg kWh 0 0 0 0 NOxemissions m...

Page 10: ...MCE eterm Boiler control panel QETERM01CE eterm system control panel QETERM02 eterm Easy manager panel QCTETERM BURNERS The burners are supplied together with CODEX GT Boilers and are CE marked in acc...

Page 11: ...CONTROL PANEL 5 BURNER 6 5 3 2 4 6 1 m IMPORTANT Upon receipt of CODEX GT Boiler make sure that the supply is intact and undamaged and promptly contact ICI CALDAIE S p A if it does not correspond to t...

Page 12: ...the door of the installed burner considering its opening direction towards the right or the left A P4 90 NO A P4 see Size and fittings a ATTENTION Consider the spaces necessary to access the adjustme...

Page 13: ...ure measured downstream of the pressure regulator on the supply line does not exceed the operating pressure indicated on the Boiler plate Make sure that the drains of the safety valves of the Burner a...

Page 14: ...ng thermostat probe no 1 14 Setting thermostat probe no 2 15 Fuel shut off valve probe 16 Shock absorbing pipe 17 Safety valve no 1 no 2 with thermal power above 580 kW 18 Fuel shut off valve 19 Manua...

Page 15: ...s must be ensured with materials resistant to the temperatures of the drain flue gases we recommend at least 250 C check that the chimney has an adequate draught and that is free from bottlenecks and...

Page 16: ...w and extract the ring nuts 5 of the two hinges on the opening side of the door and pull it carefully 4 3 5 1 2 Hinge of rotation door side Hinge of opening door side DOOR OPENING INVERSION FROM THE R...

Page 17: ...en the appliance front plate and the door wall is the same on both sides If not with the door ajar loosen the locking nuts 4 of the hinge units work on ring nuts 5 to adjust the distance of the door f...

Page 18: ...porting slat 5 using the supplied screws and nuts fasten the front 6 and rear 9 pillars to the base and to the plates 6 using the supplied screws and nuts insert the slats 2 on the lateral side m IMPO...

Page 19: ...to the wiring diagrams supplied with the Boiler with the control panel and with the burner Moreover it must operate in compliance with the Technical Standards and the national and local Laws in force...

Page 20: ...ction of the Boiler service life Limestone gathers in the points where the wall temperature is higher and the best defence against it at the construction level is to eliminate the superheating areas S...

Page 21: ...ck to the preset value and close the manual and or automatic supply tap After the initial filling it is necessary to prevent oxygen and untreated water from entering the system The entry of oxygen cau...

Page 22: ...d activate a heat request The Boiler will perform the ignition phase and will operate until the adjusted temperatures will be reached m IMPORTANT In case of LOCK OUT STOP of the burner refer to its te...

Page 23: ...ommended to position the central panel switches and the control panel switch to OFF close the fuel and water interception valves of the hydraulic system m IMPORTANT If the external temperature is belo...

Page 24: ...d with water mixed with denatured alcohol or specific non abrasive detergents Dry the surfaces thoroughly after cleaning Boiler internal cleaning To perform the internal cleaning disconnect from the b...

Page 25: ...Check the door tightness Gas smell Gas supply circuit Check sealing possible obstructions combustion quality Frequent safety valve triggering Excessive pressure in the system circuit Check load pressu...

Page 26: ...your appliance and system by completing the indicated spaces Once registered authenticate your e mail address by clicking on the link that will be sent by e mail to the provided inbox Then an additio...

Page 27: ...TY WITH EUROPEAN COMMUNITY STANDARDS The undersigned Emanuela Lucchini CEO of ICI CALDAIE S p A with registered office in Via G Pascoli 38 37059 Campagnola di Zevio VR Italy Declares that the boilers...

Page 28: ...Notes 28 6 Notes Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 29: ...Notes 29 Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 30: ...Notes 30 Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 31: ...Notes 31 Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 32: ...Campagnola di Zevio Verona Italy Via G Pascoli 38 Phone 39 0458738511 Fax 39 0458731148 info icicaldaie com www icicaldaie com Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz We...

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