IceTech Evolution Line Xtreme 40, Manual

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Xtreme 40

Elite 20

Manual

Original Instructions - Revised December 2018

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Summary of Contents for Evolution Line Xtreme 40

Page 1: ...Xtreme 40 Elite 20 Manual Original Instructions Revised December 2018...

Page 2: ...2 Cold Jet LLC 455 Wards Corner Road Loveland Ohio 45140 USA Copyright 2018 by Cold Jet LLC All rights reserved...

Page 3: ...TIONS 7 General 7 Personnel Qualifications 7 Safety and Risk 7 Precautions during Blasting 8 Static Electricity 8 PACEMAKER Precautions 8 Explosive Hazard 8 Danger of Congelation 9 Danger of Thrown Lo...

Page 4: ...ing Hose 21 Blasting Hose Repair 22 PRECAUTIONS ELECTRIC CONNECTION 22 Main Power Supply 22 OFF Button 22 Cover Plate at the hopper Bottom 22 MAINTENANCE 23 Daily before Starting the Machine 23 After...

Page 5: ...5 Example of Use of the Table 25 TROUBLESHOOTING 29 LONG LIFE SPLITTERNETS 30 Correct use 30 Survey Dosing Disk Types 31 NOTES 35 CONTACT INFORMATION 36...

Page 6: ...al methods DRY ICE BLASTING HOW IT OPERATES DRY ICE PELLETS The dry ice blasting machine uses small CO2 particles as the blasting medium called dry ice pellets CO2 the chemical symbol for carbon dioxi...

Page 7: ...perating and maintaining the dry ice blasting machine It is important that the manual is kept so the operator always knows its exact location It is also important the owner makes certain that the oper...

Page 8: ...ts to be cleaned are adequately earthed grounded and that this earthing grounding remains stable throughout the whole cleaning process The dry ice blasting machine is earthed grounded from machine cab...

Page 9: ...he high air velocities in the gun nozzle during dry ice blasting the level of noise in the area where the operator works may exceed the maximum permissible level The owner is responsible for keeping h...

Page 10: ...CO2 especially if the blasting process takes place in small or partly closed rooms In such conditions there is a risk of the oxygen content of inhaled air being replaced by CO2 Therefore it is essent...

Page 11: ...andle for maneuvering the machine 3 Control panel 4 Connection for blasting hose 5 Signal cable from blasting hose Transfer signal from the trigger switch on the blasting gun to the machine control 6...

Page 12: ...in operation 14 Main valve for blasting air stream If the machine is ready for operation and the blasting parameters required have been set this valve opens for the blasting air stream every time the...

Page 13: ...power supply 23 Warning symbols Important When lifting with a forklift truck make sure that the forks are inserted all the way under the machine frame itself When using a crane for lifting a yoke wit...

Page 14: ...the hopper 3 Light button turns on light in the gun 4 LED light display monitoring for air dry ice flow and gun light status 5 Emergency stop 6 Air supply pressure indicator 7 Blasting pressure indica...

Page 15: ...to the blasting gun IceTech offers three different types of blasting hoses HD hoses fiber reinforced silicon hoses and Teflon hoses ICEGUN EVOLUTION LINE W LIGHT 1 Light 2 Safety switch 3 Two step tri...

Page 16: ...the blasting gun respectively Check to make sure the hose couplings are correctly connected 4 Connect the main power supply STARTING THE DRY ICE MACHINE SETTING UP 3 Connect the signal cable at both e...

Page 17: ...ion Line machine is equipped with a Static Ground Cable which is mounted on the front of the machine Connect the Static Ground Cable to the item being blast cleaned or to an electrically conductive su...

Page 18: ...gh the system This checks for moisture in the airstream and proper operation of the dosing disc vibrator and regulator 12 Fill dry ice pellets into the hopper this can be done while the machine is in...

Page 19: ...on available only for Xtreme 40 can also be used in an emergency situation when a foreign object enter the dosing unit By pressing the button for 1 2 seconds you can move the dosing disc counter clock...

Page 20: ...connect the main power supply Open the air release valve to depressure the air side supply Disconnect the compressed air supply It is recommended to disconnect the blasting hose CORRECT ORDER IS IMPOR...

Page 21: ...operator from any exposure caused by wear and tear of the inner hose No pressure build up is permissible in the outer sleeve during operation If a defective blasting hose is used the operator risks se...

Page 22: ...ilicon hoses and Teflon hoses PRECAUTIONS ELECTRIC CONNECTION MAIN POWER SUPPLY The main electric connection supplies the machine with LN PE L N respecting the live phase L neutral N and ground PE con...

Page 23: ...res a service check of the dosing unit is recommended 4 In this way it is ensured that the repaired blasting hose machine continues to comply with the safety regulations after repair AFTER 100 HOURS O...

Page 24: ...re relevant tools and equipment and therefore must always be made either by an IceTech technician or by the owner s qualified personnel who have been trained by IceTech in the repair and maintenance o...

Page 25: ...apacity Choosing the right nozzle size and type will optimize not only the cleaning effect but also the dry ice consumption and the time required for the cleaning process itself Refer to the air consu...

Page 26: ...6 8 5 9 6 10 4 11 3 12 4 13 4 14 3 15 3 16 Air consumption in N m3 min at the pressures indicated bar Nozzle Diameter psi 29 44 58 73 87 102 116 131 145 160 174 189 203 218 232 5 25 32 42 49 56 67 74...

Page 27: ...ing Pressure bar psi min 2 max 10 min 29 max 145 min 2 max 16 min 29 max 232 Air Consumption N m3 min cfm depending on nozzle combination 0 7 3 7 25 130 0 7 10 25 353 Compressed Air Connection claw co...

Page 28: ...sting Pressure bar psi min 2 max 16 min 29 max 232 Air Consumption N m3 min cfm depending on nozzle combination 0 7 10 25 353 1 4 16 35 565 Compressed Air Connection 1 claw coupling optional 1 5 claw...

Page 29: ...LED is on if not Check fuse F203 and if necessary replace Check Ice On LED is on when trigger is pulled if not Check signal cable connections Check ammeter range is less than 30 or not in the red if s...

Page 30: ...Air 5 20 4 25 4 30 4 35 4 6 25 4 30 4 35 3 5 40 3 5 7 30 3 35 3 40 3 45 3 8 35 3 40 3 45 3 50 3 9 50 3 70 3 100 2 120 2 10 60 2 80 2 120 2 150 2 Pulverizes dry ice pellets Light weight aluminum To be...

Page 31: ...bar 3V 51 kg h 76 5 kg h 111 5 kg h 27 kg h 4 8 bar 4V 58 kg h 87 kg h 127 kg h 31 kg h 6 4 bar 5V 65 kg h 97 5 kg h 142 5 kg h 35 kg h 8 0 bar 6V 72 kg h 108 kg h 158 kg h 39 kg h 9 6 bar 7V 79 kg h...

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Page 35: ...___________________________________________________________________ ________________________________________________________________________ ___________________________________________________________...

Page 36: ...6 8981 Email service coldjet com Belgium Cold Jet Europe bvba European Headquarters Zone 1 Researchpark 330 B 1731 Zellik Phone 32 0 13 53 95 47 After Hours Support 1 513 576 8981 Email service eu col...

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