Ice i28BTL Operator'S & Parts Manual Download

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Operator & Parts Manual

omatic Scr

ubber

www.icecompanies.com

www.icerental.com

INTELLIGENT CLEANING EQUIPMENT

8210080

REV.03 (03-2017)

i28BTL

i32BTL

Summary of Contents for i28BTL

Page 1: ...Operator Parts Manual Automatic Scrubber www icecompanies com www icerental com INTELLIGENT CLEANING EQUIPMENT 8210080 REV 03 03 2017 i28BTL i32BTL ...

Page 2: ... order number Please fill out at time of installation for future reference Model No Serial No Machine Options Sales Rep Sales Rep Phone No Customer ID Number Installation Date Read operator manual carefully ICE Company Limited XiangShi Road LiaoBu DongGuan GuangDong China Tel 0769 81869000 Fax 0769 81863000 Specifications and parts are subject to change without notice IMPORTANT To ensure full warr...

Page 3: ...yTM INTRDUCTION 7 MACHINE SETUP INSTALLATION 7 MACHINE OPERATION 8 WHILE OPERATING MACHINE 8 TANK DRAINING 9 BATTERY CHARGING 10 PREVENTATIVE MAINTENANCE 10 FAULT CODE SOLUTION 11 BASIC TROUBLESHOOTING 12 TECHNICAL SPECIFICATION 13 PARTS LIST 14 35 WEAR AND TEAR PARTS 36 WIRING DIAGRAM 37 TABLE OF CONTENTS ...

Page 4: ...se Reduce speed when turning Report and fix any damage to machine prior to operating it Never allow children to play on or around Do not operate on inclines that exceed 5 3 4 Before leaving or servicing machine Stop on level surface Turn off machine 5 When servicing machine Read operators manual thoroughly prior to operating or servicing this machine Use manufacturer supplied or approved replaceme...

Page 5: ...harger 15 Squeegee assembly 16 Caster 2 inch Squeegee adjustment 17 Control handle start bail 18 i synergyTM ID card scanning area 19 Lithium ion batteries 20 Recovery tank support stand 21 Vacuum motor 24VDC 22 Cup holder 23 Recovery tank cover 24 Recovery tank 25 ICE logo 26 Bucket fill port Clean out port 27 Solution tank 28 LED light 29 Front cover 30 Brush Pad realease plunger 31 Scrub head a...

Page 6: ... 6 Brush pressure decrease button 7 Vacuum motor indicator 8 Vacuum motor switch 9 Solution flow indicator 10 Solution flow adjusting button 11 Fault message display area 12 1 Step scrub head up down button 13 Brush motor indicator 14 Speed decrease button 15 Speed indicator 16 Speed increase button 17 Timer 18 Fault code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ...

Page 7: ...overy tank to gain access to battery compartment 3 Carefully place the Lithium ion batteries into the compartment Place the battery brace at the rear of the batteries DO NOT DROP BATTERIES INTO COMPARTMENT 4 Plug the batteries connector to the machine adaptor connect machine i synergyTM COM port with the batteries MACHINE SET UP PRE OPERATION CHECKS 1 Sweep or dust mop the surface to be cleaned 2 ...

Page 8: ... to flow until the control handle bail is pulled 6 Turn on the Vacuum motor switch Panel components item 8 7 Pull the Control handle bail machine components item 17 backwards to start scrubbing The machine will automatically propel forward To reverse the machine simply push the control handle bail forward NOTE Raise squeegee when reversing machine 8 The scrubbing speed can be adjusted press the Sp...

Page 9: ...nless the Main Power and the Control Handle bail be turned on WARNING Do Not Change the Default Settings of the Electromagnetic Brake Mechanism unless Authorized otherwise it may cause Machine Damage or Personal Injury Contact the Authorized Service center for machine repairs 1 Turn the machine off 2 With the squeegee and scrub head in their up position transport machine to approved area for drain...

Page 10: ...r 2 Drain recovery and solution tanks completely and rinse out with clean water Visually check the recovery tank for debris and clean out as necessary 3 Raise the squeegee assembly off floor and wipe it down with a damp towel Be sure to store the squeegee in the up position 4 Remove the float shut off assembly and rinse it out with clean water 5 Clean machine with an approved cleaner and a damp to...

Page 11: ...overload F08 RecTank Full Recovery tank is full Drain the Recovery tank F10 Batt Low Charge Batt Battery is low Charge the battery F11 Batt Empty Charge Batt NOW Battery is empty Charge the battery NOW F12 Brake Wiring Error Bad Brake wiring Check the brake wiring F14 Replace Brake Assy Bad Brake assembly Replace the brake assembly F16 Control Unit Overheat Wait Control Unit Overheat Turn off the ...

Page 12: ...n flow Ball valve set too low or shut off Turn on the ball valve Solution flow control knob set too low or shut off Adjust solution control flow knob Clogged solution tank filter or solution hose Clean solution tank filter or flush out solution hose Clogged solution Solenoid valve Remove valve and clean Poor water pick up Recovery tank is full Drain recovery tank Loose drain hose cap Tighten cap C...

Page 13: ... 46 5 in 1185mm Option 44 5 in 1130mm CLEANING PATH WIDTH 27 56 in 700 mm 31 5 in 800 mm PRODUCTIVITY RATE 30 677 ft2 2 850 m2 h 34 983 ft2 3 250 m2 h DRIVE SYSTEM Transaxle 24VDC 0 27 hp 0 2 KW TRAVEL SPEED MAXIMUM Cleaning 65m Min Transporting 72 m Min 213 25 ft Min 236 22 ft Min MINIMUM AISLE TURN 63 in 1 600 mm PAD BRUSH PRESSURE 39 68 lbs 18kg 79 37 lbs 36kg 119 05 lbs 54kg SOLUTION FLOW RATE...

Page 14: ...14 ICE i28BTL i32BTL PARTS LIST RECOVERY TANK GROUP ...

Page 15: ... HEX NUT M6 3 13 8210209 STUD M6 110 3 14 8210260 AMETEK VACUUM MOTOR 24VDC KIT 1 8132006 CARBON BRUSH VACUUM MOTOR 2 15 1123608 LOCK NUT M6 3 16 1914300 TIE NYLON 5X300 1 17 8132007 MUFFLER VACUUM MOTOR 1 18 4010316 ICE LOGO 1 19 8111008 BRACKET 1 20 1421816 FLAT WASHER M8 16 1 6 2 21 8111007 RECOVERY TANK SUPPORT 1 22 8115404 SLEEVE P M 1 23 1021830 HEX BOLT M8 30 1 24 8111016 PLATE 2 25 1221512...

Page 16: ...16 ICE i28BTL i32BTL PARTS LIST SOLUTION TANK GROUP ...

Page 17: ...ERY CHARGER US 1 11 1222641 SCREW M6 X 40 2 12 8210112 HOOK CORD 2 13 1321213 SELF TAPPING SCREW ST4 2X13 2 14 8210113 CAP SOLUTION FILL 1 15 8210101 SOLUTION TANK 1 16 4010316 ICE LOGO 2 17 8130099 I SYNERGY LOGO 2 18 8210145 CLEAN TUBING 1 19 1962025 CLAMP 16 25mm 1 20 8210151 LABEL LEFT SIDE 1 21 9324225 LITHIUM ION BATTERY 240AH 1 22 8210104 COVER FRONT 1 23 1321110 SELF TAPPING SCREW ST3 5 10...

Page 18: ...G 2 33 8210152 LABEL RIGHT SIDE 1 34 8113030 SEAL 1 35 8113002 COVER 1 36 8113007 STRAP 1 37 8210168 PLATE 2 38 8210163 CONNECTOR HOUSING 1 39 8210723 BATTERY CONNECT CABLE RED 1 40 8210724 BATTERY CONNECT CABLE BLACK 1 41 8210164 BRACKET CONNECTOR 1 42 1422515 SPRING WASHER M5 2 43 1021512 HEX HEAD SCREW M5X12 2 44 1221525 PAN HEAD SCREW M5X25 2 ...

Page 19: ...19 ICE i28BTL i32BTL PARTS LIST CONTROL CONSOLE GROUP ...

Page 20: ...NCY STOP SWITCH KIT 1 14 8144030 BASE CIRCUIT BREAKERS MNTG 1 15 8124008 SPRING 2 16 8124716 LED LIGHT 1 17 8124007 BUTTON EMERGENCY STOP 1 18 8124710 EMERGENCY STOP SWITCH KIT 1 19 8144026 LABEL CIRCUIT BREAKER 1 20 8134060 PLATE ON BOARD BATTERY CHARGER 1 21 8134061 CLEAR COVER 1 22 1421618 PLAIN WASHER M6 18 1 6 SS 12 23 1422616 LOCK WASHER M6 20 24 1021616 HEX BOLT M6 X 10 2 25 8114705 STAND O...

Page 21: ...M6 X 12 COPPER 10 49 1423612 FLAT WASHER M6 12 1 COPPER 10 50 8210490 MAIN CONTROLLER i32BT 1 51 8134070 REAR PLATE CONTROL CONSOLE 1 52 1421824 FLAT WASHER M8 24 2 10 53 1021820 HEX BOLT M8 20 10 54 1221620 PH SCREW M6 20 2 55 8134768 RFID BOARD 1 56 8134035 LABEL i SYNERGYTM CARD SCANNING 1 57 8114712 MICRO SWITCH 1 58 8124743 MICRO SWITCH 1 59 1434300 LOCK WASHER TOOTH M3 4 60 1021320 SCREW M3 ...

Page 22: ...22 ICE i28BTL i32BTL PARTS LIST FRAME TRANSAXLE GROUP ...

Page 23: ... 1021816 HEX BOLT M8 16 2 21 1422821 LOCK WASHER M8 7 22 1421828 FLAT WASHER M8 28 2 2 23 8125200 WHEEL 8 INCH 2 8225200 AIR FILLED WHEEL 8 INCH KIT OPTION 2 8225210 FOAM FILLED WHEEL 8INCH KIT OPTION 2 24 1021825 HEX BOLT M8 25 4 25 8210123 BRACKET TRANSAXLE MNTG 2 26 1436019 RETAINING RING 19 2 27 8125403 WOODRUFF KEY 2 28 8210120A TRANSAXLE 24VDC 1 29 1022800 HEX BOLT M8 X 100 1 30 1021030 HEX ...

Page 24: ...24 ICE i28BTL i32BTL PARTS LIST SCRUB HEAD GROUP ...

Page 25: ... 18 1021620 HEX BOLT M6 20 8 19 8210804 SPACER 4 20 8210805 HUB BRUSH DRIVE 2 21 1421828 FLAT WASHER M8 28 3 0 2 22 1422821 LOCK WASHER M8 2 23 8220810 BUMPER SCRUB HEAD i28BTL 2 8218050 BUMPER SCRUB HEAD i32BTL 2 24 1221635 SCREW M6 35 12 25 1221640 SCREW M6 40 4 26 1421618 FLAT WASHER M6 18 1 6 4 27 8210861 RETAINER BAR 4 28 8210862 SPRING G 400S 4 29 9000004 CLUTCH G 400S 4 30 9050014 BRUSH ASS...

Page 26: ...26 ICE i28BTL i32BTL PARTS LIST SCRUB HEAD LIFT GROUP ...

Page 27: ...210310 GUIDE ROLLER 1 11 8210313 ROLLER 1 12 1022800 HEX BOLT M8 X 100 1 13 8210316 BRACKET SCRUB LIFT 1 14 1123008 LOCK NUT 3 8 2 15 1022811 HEX BOLT M8 X 110 1 16 8210319 SPRING 2 17 8210317 BRACKET SPRING 1 18 1421132 FLAT WASHER 12 32 1 5 4 19 8210322 PIN 1 20 8210309 PIN COTTER 2 21 8210318 SPRING 2 22 8210320 SLEEVE 2 23 8210321 BOLT SHOULDER 3 8 2 24 8210302 ACTUATOR 24VDC 1 25 8210301 PIN ...

Page 28: ...28 ICE i28BTL i32BTL PARTS LIST SQUEEGEE GROUP 46 5INCH OLD STYLE i32BTL OPTION ...

Page 29: ... 8118624 SHAFT 1 17 8118623 SPACER 1 18 1123507 LOCK NUT M5 1 19 8210520 CLAMP ASSEMBLY SQUEEGEE 1 8211520 CLAMP ASSEMBLY SQUEEGEE OPTION 1 20 1022845 HEX BOLT M8 45 1 21 8210527 WHEEL 2 INCH 1 22 1021860 HEX BOLT M8 60 4 23 1221516 SCREW M5 16 2 24 8210514 SQUEEGEE BLADE REAR LINATEX 1 8210517 SQUEEGEE BLADE REAR PU OPTION 1 25 8210512 RETAINER SQUEEGEE 1 26 1021625 HEX BOLT M6 25 2 27 8210513 SQ...

Page 30: ...30 ICE i28BTL i32BTL PARTS LIST SQUEEGEE GROUP 46 5 INCH NEW STYLE i32BTL STANDARD ...

Page 31: ...1 12 1123810 LOCK NUT M8 2 13 1221575 SCREW M5 75 1 14 8210525 SHORT CLAMP ASSEBLY 1 15 8118624 SHAFT 1 16 8118623 SPACER 1 17 1123507 LOCK NUT M5 1 18 1022845 HEX BOLT M8 45 1 19 8210527 WHEEL 2 INCH 1 20 8210520 CLAMP ASSEMBLY SQUEEGEE 1 21 8230504 SQUEEGEE BLADE REAR LINATEX 1 8230534 SQUEEGEE BLADE REAR PU OPTION 1 22 8230502 RETAINER SQUEEGEE 1 23 8230503 SQUEEGEE BLADE FRONT LINATEX 1 823051...

Page 32: ...32 ICE i28BTL i32BTL PARTS LIST SQUEEGEE GROUP 44 5 INCH i32BTL OPTION ...

Page 33: ... 8118624 SHAFT 1 12 8118623 SPACER 1 13 1123507 LOCK NUT M5 1 14 8220521 CLAMP ASSEMBLY SQUEEGEE 1 15 8220513 SQUEEGEE BLADE REAR LINATEX 1 8220523 SQUEEGEE BLADE REAR PU OPTION 1 16 8118400 CASTER 2 INCH 2 17 8220514 SQUEEGEE BLADE FRONT LINATEX 1 8220524 SQUEEGEE BLADE FRONT PU OPTION 1 18 8220518 FRONT CLAMP LEFT 1 19 1121403 HEX NUT M4 1 20 1123406 LOCK NUT M4 1 21 1421409 FLAT WASHER M4 9 0 5...

Page 34: ...34 ICE i28BTL i32BTL PARTS LIST SQUEEGEE GROUP 40 5 INCH i28BTL STANDARD ...

Page 35: ...MP ASSEMBLY 1 11 8310536 SQUEEGEE BLADE REAR LINATEX 1 8310546 SQUEEGEE BLADE REAR PU OPTION 1 12 8310511 SQUEEGEE HOSING 1 13 1021835 BOLT HEX HEAD M8 35 2 14 8310512 RETAINER SQUEEGEE 1 15 8310535 SQUEEGEE BLADE FRONT LINATEX 1 8310545 SQUEEGEE BLADE FRONT PU OPTION 1 16 8210518 STAR KNOB M8 2 17 8118200 LEFT BRACKET 1 18 8210525 SHORT CLAMP ASSEBLY 1 19 1221575 SCREW M5 75 1 20 8118624 SHAFT 1 ...

Page 36: ...36 ICE i28BTL i32BTL PARTS LIST SOLUTION GROUP ...

Page 37: ...05 SCREEN FILTER 40 MESH OPTION 1 8 1622063 O RING 1 9 8119102 CAP FILTER ASSEMBLY 1 10 1421510 FLAT WASHER M5 10 1 2 11 1221512 SCREW M5 12 2 12 8210902 TUBING ID 12MM L 480MM 1 13 8119002 ELBOW TUBING BARB 1 14 8210903 TUBING ID 12MM L 120MM 1 15 1962016 CLAMP 10 16mm 5 16 1221412 SCREW M4 12 2 17 1422411 LOCK WASHER M4 2 18 1421409 FLAT WASHER M4 9 0 8 2 19 8119003 SOLENOID VALVE 24VDC 1 20 191...

Page 38: ...14 SQUEEGEE BLADE FRONT LINATEX OPTION 1 8220524 SQUEEGEE BLADE FRONT PU OPTION 1 8310535 SQUEEGEE BLADE FRONT LINATEX 1 8310545 SQUEEGEE BLADE FRONT PU OPTION 1 4 8230504 SQUEEGEE BLADE REAR LINATEX 1 8230534 SQUEEGEE BLADE REAR PU OPTION 1 8210514 SQUEEGEE BLADE REAR LINATEX OPTION 1 8210517 SQUEEGEE BLADE REAR PU OPTION 1 8220513 SQUEEGEE BLADE REAR LINATEX OPTION 1 8220523 SQUEEGEE BLADE REAR ...

Page 39: ...rger BR2 Circuit breaker 5A M3 Traction motor FU 150A Fuse M1 Brush motor Left M6 Brush motor Right M2 Vacuum motor MAIN CONTROLLER Main controller WP Proximity switch SW1 Micro swtich Forward SW2 Micro switch Backward TW Limit switch Actuator LED2 LED light Emergency stop STOP SW Emergency stop button M4 Actuator Scrub head lift BK Coil Brake EW Solenoid valve CONTROL PANEL PCB Control panel PCB ...

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