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Driver Unit 

Gateway Unit

 

Terminal Unit 

Extension 

Unit 

Fan Unit 

Model

Model Plate (Large)

Refer to “External Dimensions” 
for the attached position. 

Serial Number

 

-GW/GWG,

 

-GW-TR 

Gateway Unit, Terminal Unit 

First Step Guide    Second Edition 

 

Thank you for purchasing our product. 

Make sure to read the Safety Guide and detailed Instruction Manual (DVD) included with the 

product in addition to this First Step Guide to ensure correct use. 

This Instruction Manual is original.

 

 
 
 

 
 

  Using or copying all or part of this Instruction Manual without permission is prohibited. 

  The company names, names of products and trademarks of each company shown in the sentences 

are registered trademarks. 

RCON System is constructed not only with the Gateway Unit (RCON-GW/GWG) and Terminal Unit (RCON- 
GW-TR) that are explained in this manual, but also with Driver Unit (RCON-PC/PCF/AC/DC/SC), Power 
Supply Unit (RCON-PS2), Simple Absolute Unit (RCON-ABU), Fan Unit (RCON-FU), Extension Unit 
(RCON-EXT) and SCON Controller (SCON-CB-*-RC) to connect to the extension unit. Please refer to First 
Step Guide and Instruction Manual (DVD) of each device for additional instruction related to that device. 
Gateway Unit is a communication unit to be connected to the field network and must be located on the left 
end of the RCON System. 
The terminal unit is a terminal resistor that should be allocated at the right end of RCON System. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

This product is comprised of the following parts if it is of standard configuration. 
If you find any fault in the contained model or any missing parts, contact us or our distributor. 
1.  Parts 

No. 

Part Name 

Model 

Number 

Remarks 

1  RCON Gateway Unit 

Refer to “How to read the model 

plate”, “How to read the model code” 

 

Accessories 

2  Terminal Unit   

(Terminal Resistance)  RCON-GW-TR 

Select-TRN (with no terminal 

unit) in the option if it is not 

necessary 

3  Fan Unit 

RCON-FU 

*1 

*1 Indicate number of units in 

the option 

4  System I/O Connector  DFMC1.5/5-ST-3.5 

(Manufactured by PHOENIX CONTACT) 

Recommended Cable Size

0.5 to 1.25mm

2

 

(AWG20 to 16) 

5  Dummy Plug 

DP-5 

For the safety category 

compliant type 

6  CC-Link

 

Connector 

(Enclosed for CC-Link Type) 

MSTB2.5/5-STF-5.08 AU 

(Manufactured by PHOENIX CONTACT) 

Terminal Resistance (130

Ω

/110

Ω

enclosed one unit each 

Recommended Cable Size 

0.3mm

2

 

(AWG22) 

7  DeviceNet

 

Connector 

(Enclosed for DeviceNet Type) 

MSTB2.5/5-STF-5.08 AU M 

(Manufactured by PHOENIX CONTACT) 

1

 

Recommended Cable Size

0.3mm

2

 

(AWG22) 

8  First Step Guide 

ME0382 

This Manual 

9  Instruction Manual (DVD)   

 

10  Safety Guide 

M0194 

 

(4) System I/O Connector 

(5) Dummy Plug 

(6) CC-Link Connector 

(7) DeviceNet Connector 

 

2. Teaching Tool (Please purchase separately) 

A teaching tool such as PC software is necessary when performing the setup for position setting, parameter 
setting, etc. that can only be done on the teaching tool. Please prepare either of the following teaching tools. 

No. 

Part Name

Model

1  PC Software (Includes USB Exchange A USB Cable + Peripheral Communication Cable)

RCM-101-USB

2  Touch Panel Teaching Pendant TB-02 (Standard/ Dead Man’s Switch Mounted)

TB-02/TB-02D

3  Touch Panel Teaching Pendant TB-03

TB-03

3. Instruction manuals related to this product, which are contained in the instruction manual (DVD). 

No. 

Name

Manual No.

1  RCON System Instruction Manual

ME0384

2  SCON-CB/CGB/LC/LCG Controller Instruction Manual

ME0340

3  PC Software RCM-101-MW/RCM-101-USB Instruction Manual

ME0155

4  Touch Panel Teaching Pendant TB-02 Applicable for Position Controller Instruction

Manual 

ME0355 

5  Touch Panel Teaching Pendant TB-03 Wired Link Applicable for Position Controller

Instruction Manual

ME0376 

4. How to read the model plate 

 
 
 
 
 
 
 
 
 
 
 
 
 

Mark

 

Explanation of Mark

 

 

Use IAI specified cables only.

 

 

 
5. How to read the model code 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

1. Specifications of Power Supply 

Item 

Specification 

Power Input Voltage Range 

24V DC ±10% 

Supply Current 

Refer to “Current Amperage” in RCON Driver Unit First Step Guide (ME0383)

Current Amperage 

Refer to “Current Amperage” in RCON Driver Unit First Step Guide (ME0383)

In-Rush Current 

Refer to “Current Amperage” in RCON Driver Unit First Step Guide (ME0383)

Instantaneous Power Outage Endurance  By 24V power supply
Protection Function against Electric Shock  Class 

 

2. Specifications of Control Part 

Item 

Specification 

Number of Controlled Axes 

1 to 16 axes 

Data Memory System 

Position data and parameters are saved in the nonvolatile memory. 

(There is no limitation in number of writing)

SIO Interface (T. P. Connector) 

Communication System: RS485, Baud Rate: 9.6/19.2/38.4/57.6/115.2/230.4kbps

SIO Interface (USB Connector) 

Communication System: USB, Baud Rate: 12Mbps 

PIO Interface 

None 

Conformed Extension I/O Interface 

(Field Network Interface) 

CC-Link, CC-Link IE Field, DeviceNet, EtherCAT, EtherNet/IP, PROFIBUS-DP, 

PROFINET IO 

Pulse Train Type 

Unavailable to Control 

Brake Output Voltage 

24V DC ±10% 

Calendar Feature 

Maintained Duration: Approx. 10 days, Charge Time: Approx. 100 hours 

Applied Safety Category 

B (Safety category applicable type is capable to achieve 4 with external circuit) 

Driver Source Cutoff System 

Drive source cutoff with semiconductor (Power MOSFET) 

Stop Input 

Break Contact Input 

Stop Action 

Turning servo OFF + Drive source cutoff 

Enable Input 

None 

T. P. Enable Input 

Available 

Enable Action 

Turning servo OFF 

Protective functions 

Overcurrent, temperature error, encoder line breakage and overload 

Preventive / Predictive Maintenance Feature  Electrolytic capacitor capacity dropdown and Fan revolution dropdown 
LED Display 

Refer to section in “Troubleshooting (LED Display)” 

Brake Compulsory Release Feature 

Brake release switch equipped on driver unit 

Jog 

Jog switch equipped on driver unit 

Oversea Certifications 

CE Marking, UL Standard 

3. Environmental Specifications 

Item 

Specification 

Envi

ro

nm

en

Environment of Use 

Pollution Degree 2 

Surrounding Air Temperature 

0 to 55

°

Surrounding Humidity 

85% RH or less (non-condensing) 

Peripheral Ambience of Use 

Refer to “Installation Environment” 

Surrounding Storage Temperature 

-20 to 70

°

Vibration Durability 

Frequency 10 to 57Hz/Swing width: 0.075mm

Frequency 57 to 150Hz/Acceleration: 9.8m/s

2

 

XYZ Each direction    Sweep time: 10min.    Number of sweep: 10times 

Protection Class 

IP20 

Altitude 

1000m 

Cooling Method 

Natural air-cooling 

Dielectric Withstanding Voltage 

Between power supply terminal and FG    500V DC 10M

Ω

 or more 

 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Front 

Top 

 
 
 
 
 
 
 
 
 

Product Check 

Basic Specifications 

Names for Each Part 

Warning:  Operation of this equipment requires detailed installation and operation instructions 

which are provided on the DVD Manual included in the box this device was 

packaged in. It should be retained with this device at all times. 

A copy of the DVD Manual can be requested by contacting your nearest IAI Sales 

Office listed at the back cover of the Instruction Manual or on the First Step Guide. 

2A

Serial Number

Model Code (Partially)

Model Plate (small)

It is attached on the 
bottom of the panel 
front face. 

R C O N

 

-

 

G W G

 

-

 

P R T

 

-

 

F U 4

 

-

 

* *  

<

 

Series > 

 

<Type> 

GW  :  Standard Type 

GWG :  Safety Category Compliant Type 

<Option>

  ET  : Equipped with Ethernet   

  FU*  : Equipped with Fan Unit 

      (*  : Indicate number of units to mount from 

1 to 8 after FU) 

  TRN : With No Terminal Unit 

<I/OType> 
CC : CC-Link Connection Type 

CIE : CC-Link IE Field Connection Type

DV : DeviceNet Connection Type   
EC : EtherCAT Connection Type 

EP  : EtherNet/IP Connection Type 

PR : PROFIBUS-DP Type 

PRT : PROFINET IO Connection Type

<Identification for IAI use only>

* There is no identification in 

some cases 

Field Network 

Connector 

SYS LED 

STATUS 1 LED

STATUS 0 LED

C ERR LED 

MODE LED 

STOP LED 

T RUN LED

Ethernet Connector 

T.P. (SIO) Connector 

System I/O Connector 

Motor Power Supply 

Connector 

Control Power Supply 

Connector 

AUTO/MANU Switch 

USB Connector 

Summary of Contents for RCON-GW

Page 1: ...cations of Power Supply Item Specification Power Input Voltage Range 24V DC 10 Supply Current Refer to Current Amperage in RCON Driver Unit First Step Guide ME0383 Current Amperage Refer to Current Amperage in RCON Driver Unit First Step Guide ME0383 In Rush Current Refer to Current Amperage in RCON Driver Unit First Step Guide ME0383 Instantaneous Power Outage Endurance By 24V power supply Protec...

Page 2: ...the following environment Location where the ambient temperature is out of the range between 0 and 55 C with fan or 0 and 40 C with no fan Location where condensation occurs due to abrupt temperature changes Location where relative humidity exceeds 85 RH Location exposed to corrosive gases or combustible gases Location exposed to significant amount of dust salt or iron powder Location subject to d...

Page 3: ...thernet cable 2 TP0 Data 0 3 TP1 Data 1 4 TP2 Data 2 5 TP2 Data 2 6 TP1 Data 1 7 TP3 Data 3 8 TP3 Data 3 3 DeviceNet RCON GW GWG DV Refer to the instruction manuals for each field network master unit and mounted PLC for the details Connector Name DeviceNet Connector Remarks Cable Side MSTB2 5 5 STF 5 08 AU M Manufactured by PHOENIX CONTACT Enclosed in standard package Controller Side MSTB2 5 5 GF ...

Page 4: ...ting Confirmed STOP Signal input driver unit drive source being cut off OFF No STOP Signal input confirmed MODE GN Illuminating In AUTO automatic operation Mode OFF In MANU manual operation Mode C ERR OR Illuminating Error occurred in field network OFF Field network operating in normal conditions STATUS 0 Differs depending on field network Refer to Field Network Communication Conditions from 1 to ...

Page 5: ...l Display Color Status Explanation STATUS 0 MS GN Illuminating Initialization completed Flashing Initialization completed there is a diagnosis event RD Illuminating Exception error GN RD OFF Not initialized STATUS 1 NS GN Illuminating Online data exchange Flashing Online cleared RD Illuminating Parameter error Flashing Configuration error GN RD OFF Offline 7 PROFINET IO RCON GW GWG PRT Name Panel ...

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