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Document No.

ASM-09004 

Confidential C

 

                                                                            I-PEX Inc.                                                            QKE-DFFDE09-04 REV.8 

 
 
 

 
 
 
 
 

 

 
 
 
 
 

CABLINE

®

-UA II PLUG

 

Part No. 20496-#**-## 

 

Assembly Manual 

 
 
 
 

 

S19433 

July 8, 2019 

S.Yamaguchi 

T.Kurachi 

H.Ikari 

S18098 

January 30, 2018 

R.Hoshino 

K.Tanaka 

M.Takemoto 

S17547 

July 27, 2017 

R.Hoshino 

K.Tanaka 

M.Takemoto 

S12558 

December 10, 2012 

Y.Watanabe 

K.Narita 

T.Takano 

Rev. 

ECN 

Date 

Prepared by 

Checked by 

Approved by 

Summary of Contents for CABLINE-UA II PLUG

Page 1: ...Part No 20496 Assembly Manual 4 S19433 July 8 2019 S Yamaguchi T Kurachi H Ikari 3 S18098 January 30 2018 R Hoshino K Tanaka M Takemoto 2 S17547 July 27 2017 R Hoshino K Tanaka M Takemoto 1 S12558 De...

Page 2: ...Pulse heat condition 3 1 Fixtures Pulse heater Heater chip 26P 32P 40P 50P Thickness 0 3 0 05 0 mm Width 8 8 0 03 0 mm 10 6 0 03 0 mm 13 0 0 03 0 mm 16 0 0 03 0 mm Recommended solder bar Resin free so...

Page 3: ...ds 2nd 2nd heat temperature 340 350 2nd 2nd rise time 0 5 seconds 2nd 2nd holding time 3 0 seconds Heater tip Pressure 12 15 N This pulse heat condition was evaluated and confirmed by our pulse heat j...

Page 4: ...k procedures 4 1 Soldering of center conductor First process the cable end as shown below Micro coax cable Part No B C E 20496 26 3 6 8 1 9 0 20496 32 4 5 9 9 10 8 20496 40 5 7 12 3 13 2 20496 50 7 2...

Page 5: ...sembly Manual Document No ASM 09004 5 14 Confidential C Discrete cable Part No B C E 20496 26 3 6 8 1 9 0 20496 32 4 5 9 9 10 8 20496 40 5 7 12 3 13 2 20496 50 7 2 15 3 16 2 a AWG 39 0 102 Unit mm Cab...

Page 6: ...ea Please confirm all contacts were applied flux Photo 2 After applying flux Photo 3 Please do not apply flux too much like Photo 3 It can cause flux splash or leak to the mating area Photo 3 Extra fl...

Page 7: ...ace a solder bar at center of connector HOUSING ASS Y Fig 1 Placing solder bar Set the cable Fig 2 Setting cable MCX Discrete cable Jacket When using a discrete cable set it so that the end of the jac...

Page 8: ...E UA II PLUG Assembly Manual Document No ASM 09004 8 14 Confidential C Photo 4 5 Solder center conductors with a pulse heater For soldering condition see photo 4 and 5 Photo 4 AWG 44 Photo 5 Expansion...

Page 9: ...If the short circuit can t be repaired use the soldering iron and repair it Failed point only Condition of Soldering iron 50 W Operating temperature 350 380 Application time of soldering iron 5 Within...

Page 10: ...er from carrier Cut Line Cut carrier on the cut line of a lower left picture green line by a scissor for metal Photo 10 Before cut Photo 11 After cut METAL COVER 45 Photo 12 Photo 13 Hold the center o...

Page 11: ...METAL COVER Detail of Notch Photo 14 Bottom side view Photo 15 Upper side view Caution By pulling like photo below to cut off by force Red arrow direction burrs and transformation can be caused Photo...

Page 12: ...r Fig 4 Assembly of METAL COVER Discrete cable METAL COVER When using a discrete cable please Apply an insulating tape to the connection before assemble METAL COVER Fig 5 Assembly of METAL COVER Slits...

Page 13: ...int and Photo 17 1 METAL COVER Housing 0 05 mm Max 2 METAL COVER 4 Check point 1 The amount of floats from housing surface 0 05 mm Max 2 Four nails of METAL COVER have fitted into four slits of housin...

Page 14: ...ig 5 Fig 6 8 Solder holes of METAL COVER 3 positions and Ground Bar with the soldering iron Fig 5 points Refer to Fig 6 for a limit of the solder height For conditions of soldering iron refer to sheet...

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