Huchez TRBoxter INOX 250 Instruction Manual Download

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2012 by Huchez Treuils S.A.S.

Electric winch

Electric winches

TRBoxter INOX 250 to 990 kg

Instruction manual _______________________

345-20.18/1

Summary of Contents for TRBoxter INOX 250

Page 1: ...2012 by Huchez Treuils S A S Electric winch Electric winches TRBoxter INOX 250 to 990 kg Instruction manual _______________________ EN 345 20 18 1...

Page 2: ...the equipment p 5 5 Obligatory regulatory checks by the user p 5 6 Presentation of the machines p 5 6 1 Technical description 6 2 Operation 6 3 Models available 6 4 Dimensions and fastenings 6 5 Acces...

Page 3: ...EOPLE Do not begin moving the load until you have attached it correctly and checked that all personnel are outside the danger zone Before use the operator must always check that the machine rope hook...

Page 4: ...tion insert objects into moving parts work on loaded winches or when the rope is taut use the winch rope as a towing chain drum on the control box overheating of the motor and electrical equipment Pla...

Page 5: ...the place of use the configuration or the conditions of use on the same site following the disassembly and subsequent reassembly of the lifting machine after any major replacement repair or transforma...

Page 6: ...IP 55 double insulation Speed variation versions optional only 24 V direct control electromagnetic brake Electrical equipment under watertight cover Very low voltage 24 V remote control IP 65 6 2 Ope...

Page 7: ...8 7 12 10 1 1 tri 55 TRBOXTER751BT 1Am 750 900 3 142 30 9 6 5 5 5 0 75 mono 95 TRBOXTER753BT 1Am 750 900 3 142 30 9 6 5 5 5 0 75 tri 95 TRBOXTER991BT 1Bm 990 990 3 81 23 10 5 4 1 1 mono 95 TRBOXTER993...

Page 8: ...0 990 Standard Motor kW A mm L without with limit switch mm H mm 1 1 540 456 608 332 5 6 5 Accessories TRBoxter INOX winches can be delivered with ropes and accessories 6 6 FEM classification There ar...

Page 9: ...sidered to be in operation during downtimes for example between lifting and lowering These three parameters give the FEM classification for the TRBoxter INOX TRBoxter INOX from 250 to 990 kg Usage rat...

Page 10: ...not connect the phases of the network to the output terminals for the connection of the motor U V W Tighten the screws to the suitable tightening torque Check before switching on that all the connect...

Page 11: ...eter and 8 8 class for TRBoxter INOX 250 and 500 kg and 12 mm diameter and 8 8 class for TRBoxter INOX 750 990 kg In all cases where this is possible favor an assembly using special nuts supplied with...

Page 12: ...ing and servicing your machine Any use which contravenes our instructions may create hazards In this case the manufacturer cannot accept any liability Do not use this machine before having read and un...

Page 13: ...breaker main circuit breaker Very important the winch will only provide full power if the motor is supplied via a cable section which is suited to this use Recommended power cable section VOLTAGE TYPE...

Page 14: ...the direction labels in the control unit or the cabling inside the winch Never shunt the disconnecting switches electrical switches prevention or limitation equipment Never block adjust or remove swit...

Page 15: ...e protective gloves when handling steel ropes Never use a rope with faults such as an unacceptable number of broken strands basket distortions broken bird caging flattening constrictions strand extrus...

Page 16: ...were not supplied with the machine by the manufacturer check that they guarantee a level of safety corresponding to coefficient 5 Winding the rope on the drum to do this tension the rope and wind it w...

Page 17: ...REPARABLE DAMAGE TO THE ROPE It is important to respect the indication below if the rope start on the winch is at the bottom respect the same principle Failure to respect this precaution will damage y...

Page 18: ...roup of cams set the trigger point for each cam using their adjustment screws 11 the screws are numbered to indicate the cams in increasing order from the bottom of the group to the top then tighten t...

Page 19: ...tory checks by the user Check that the mechanical components are well lubricated during each periodic general inspection Renew the grease every 100 hours or every three years FUCHS Renolit CXI2 grease...

Page 20: ...should be sent to the corresponding collection centre Make sure to remove the grease before disposing of the equipment 11 Spare parts If during maintenance operations you notice that certain parts of...

Page 21: ...iminate the short circuit Short circuit in the motor Have the fault corrected in an approved workshop Power supply cables incorrectly connected Correct the connection Motor earth fault Have the fault...

Page 22: ...of the original instructions manual22EN Reproduction prohibited 13 Tests This winch has been tested in the factory in a dynamic situation with a coefficient of 1 1 in a static situation with coeffici...

Page 23: ...correspond to a standard installation of our standard models If the winch is adapted to a specific use a specific electrical diagram is required do not hesitate to contact us to obtain this TRBoxter...

Page 24: ...13124I 2 13124I 2 13124I 2 13124I Screw CHC M5x20 STAINLESS STEEL 3 4 13208I 4 13208I 4 13208I 4 13208I Washer NF E 25 514 M 5 STAINLESS STEEL 4 2 13351I 2 13351I 2 13351I 2 13351I Nylon bearing ring...

Page 25: ...2012 by Huchez Treuils S A S Translation of the original instructions manual25EN Reproduction prohibited B Electrical diagrams TRBoxter INOX low voltage control mono...

Page 26: ...ion 6 Motor thermal protection 7 Single phase 230 V motor capacitor 9 For brake outage 10 Raising control box 11 Lowering control box 12 Emergency stop control box 13 Control unit caravan socket 14 Up...

Page 27: ...2012 by Huchez Treuils S A S Translation of the original instructions manual27EN Reproduction prohibited TRBoxter INOX low voltage control tri...

Page 28: ...y fuse holder mandatory 4 500 Ma 230 V 50 Hz single phase fuse 5 24 V 1 6 A secondary circuit fuse Option 6 Motor thermal protection 7 Single phase 230 V motor capacitor 8 230 400 V 50 Hz three phase...

Page 29: ...M16 30 10 1 24716 24717 24716 24717 Motor 11 1 23873 23873 23873 23873 Transmission casing 12 1 23875 23875 23875 23875 Transmission cover 13 1 23876 23876 23876 23876 Outer casing 14 1 24700 24700 24...

Page 30: ...ISO 4017 M16 30 12 1 24716 24717 24716 24717 Motor 13 1 20647 20647 20647 20647 Protection 14 1 22795 22795 22795 22795 Washer 16x65x5 15 1 24453 24453 24453 24453 Transmission casing 16 1 24455 24455...

Page 31: ...f the rope on the first layer Essential when installing a two way system Electronic load limiter With CROUZET limiter The winch is adjusted in the factory with the electrical voltage indicated on the...

Page 32: ...network Non compliance with this instruction will cause death or serious injury WARNING UNEXPECTED OPERATION OF THE EQUIPMENT This product must not be used in the capacity of the critical functions o...

Page 33: ...played 4 Press save button 5 A value in amperes is displayed increase to the maximum using the up button then press save 6 Press the browse button until D001 is displayed 7 Press the up button until D...

Page 34: ...Arrow 2 H 3 Arrow 2 C 4 Press C001 then arrow 1 until C041 is displayed 5 Press the value in ampere is displayed press until the maximum value then press to confirm 6 Press returns to C041 then press...

Page 35: ...re engaged by turning the button by a further quarter of a turn and allowing the drum to rotate freely When the control button is once more in contact with the cover the system is correctly engaged Th...

Page 36: ...the original instructions manual36EN Reproduction prohibited E Maintenance booklet The English version of the maintenance booklet for our lifting winches can be downloaded from our website www huchez...

Page 37: ...2012 by Huchez Treuils S A S Translation of the original instructions manual37EN Reproduction prohibited...

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