Wahlberg Winch 10 Cable User Manual Download

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JENS JUULS VEJ 1

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DENMARK

Winch 10 Cable

Item No 212 / 213

User Manual

Winch 10 Cable 4 m (212)

Winch 10 Cable 10 m (213)

Summary of Contents for Winch 10 Cable

Page 1: ...WWW WAHLBERG DK JENS JUULS VEJ 1 TELEPHONE 45 86 18 14 20 8260 VIBY EMAIL sales wahlberg dk DENMARK Winch 10 Cable Item No 212 213 User Manual Winch 10 Cable 4 m 212 Winch 10 Cable 10 m 213...

Page 2: ...213 805 022 2 Date 2022 09 19...

Page 3: ...rts PROTECTION FROM INJURY Fasten the product securely to a fixed surface rig or structure as described in this manual Ensure that any supporting hardware can hold at least 10 times the weight of all...

Page 4: ...E POWER AND DATA LINK 15 LIFTING CABLE CONNECTION PLUG 15 CONNECTING THE POWER CABLE 15 CONNECTING THE DATA LINK 15 SET UP 16 BLOCK DIAGRAM 16 COUNTERBALANCE SLACK CABLE 16 CONNECTIONS 17 EMERGENCY ST...

Page 5: ...d 2 5 kg 5 5 lb Snap hook 8 mm 5 16 in galvanised steel Noise emission 50 dB at 1 m 3 3 ft Weight 212 4m 6 6 kg 14 6 lb 213 10m 9 5 kg 20 9 lb Mounting clamp 212 4m 1 Slim eye coupler 42 52 mm 2 in 21...

Page 6: ...213 805 022 6 Date 2022 09 19 Drawings 212 4 m More detailed drawings and from more angles can be found in Appendix 1 on page 39...

Page 7: ...213 805 022 7 Date 2022 09 19 213 10 m More detailed drawings and from more angles can be found in Appendix 2 on page 39...

Page 8: ...al lighting desk can be used to control the movement programmed as normal light For a low number of winches a standard lighting desk can be used but when many winches are used more advanced desks shou...

Page 9: ...d tests Area of use For indoor use only WARNING To reduce the risk of electric shock or injury use indoors only WARNING To reduce the risk of electric shock do not expose to rain store indoors The win...

Page 10: ...e and frequency ranges ables and 3 Install a Neutrik powerCON TRUE1 NAC3FX W power input connector on a suitable power cable If using the power from a mains power outlet install a suitable power plug...

Page 11: ...e surface can support at least 10 times the weight of all winches and equipment to be installed on it Mounting the winch on a truss The Winch 10 cable can be clamped to a truss or similar rigging stru...

Page 12: ...The load can be mounted using the supplied loading hook or any other hooks designed for lifting Ensure that the loading hook has a minimum breaking load of at least 100 kg ATTENTION The load must be...

Page 13: ...ble connector for AC through for daisy chain The cable must rated 20A minimum have three conductors 1 5mm2 AWG 16 minimum conductor size and an outer cable diameter of 6 16mm 0 24 0 47 inch Cables mus...

Page 14: ...ble designed for RS 485 devices standard microphone cable cannot transmit control data reliably over long runs AWG24 cable is suitable for runs up to 100 meters 328 ft Never split a DMX line without u...

Page 15: ...ifting cable Do not apply power to the lifting cable at any other voltage than that specified in this manual Lifting cable connection plug The Winch 10 cable requires a power and data input through a...

Page 16: ...ontrol system can be found in Appendix 5 Counterbalance Slack Cable To ensure proper and tight winding of the wire on the drum the winch is equipped with a slack detection device that stops the motor...

Page 17: ...correct voltage before power is applied to the product On the back side there is a SpeakON inlet for the cable connections The cable has four wire tails near the cable end that can be used for any in...

Page 18: ...the Winch The winch needs to be reset before the positioning MODE is possible The winch can be reset manually or automatically The winch must be reset each time its power supply has been disconnected...

Page 19: ...is closing in on the winch otherwise the lifting cable and winch can be damaged 3 Positioning 8 bit AUTO reset As MODE 1 but only 8 bit Use only this MODE if you do not have a 16 bit lightning desk 4...

Page 20: ...ition is the LSB 3 Speed This channel controls the speed and defines the maximum speed of the winch The winch runs with the set max speed but slows down as closing in on the wanted position This chann...

Page 21: ...ind soft TOP limit moving UP The channel is used to manually finding the soft TOP limit The channel controls the speed from 0 100 The winch starts to run up when channel 6 is set above 0 When the winc...

Page 22: ...the place where the winch stops is your new soft TOP limit The soft BOTTOM limit is set in the same way just using DMX channel 7 instead Positioning When the winch has been reset and the soft TOP limi...

Page 23: ...hange the DMX channel and MODE away from 999 and 9 after re calibration Synchronized movements of multiple winches If several winches are installed to perform synchronized movements the best result is...

Page 24: ...lifting cable This will activate the slack detection and the winch will not go any further down To avoid that the winch runs out of lifting cable the max travel to the top and the bottom should inste...

Page 25: ...winch Attention If the lifting cable runs in an angel the performance degrades and it causes the lifting cable to wear down faster and shortens the life time of the lifting cable significantly Liftin...

Page 26: ...is in use Check the mounting clamp and loading hook for damages and proper fastening Change damaged parts according to this manual Control that the overload is correct Check that the lifting cable is...

Page 27: ...er lifting cables are subject to wear and tear over the life of the product resulting in special attention to the state of the lifting cable The extent of wear and tear depends heavily on operating co...

Page 28: ...re length of the cable to check it properly for any damage 6 Set the MODE to 0 and connect the power to the winch NOT the cable WARNING Be careful not to touch the power supply inside the winch as it...

Page 29: ...ING Be careful not to get your fingers or likewise caught in the drum as it turns This can damage both you and the winch 17 When the motor starts and the cable is rolling on it is important to hold on...

Page 30: ...e plastic wear or surface embrittlement When the diameter of the lifting cable has suddenly reduced When there is any evidence of internal fragmentation in the lifting cable This can be recognized by...

Page 31: ......

Page 32: ...cable a Set the winch to MODE 8 Manual roll down b Pull down in the wire to de activate the slack detection c Continue pulling until all the lifting cable has been rolled off the winch d Cut off the...

Page 33: ...9 Carefully lift off the Power supply plate and tilt it Ensure that none of the wires and plugs are damaged during this operation 10 Lift off the cable drum and remove the old lifting cable 11 Remove...

Page 34: ...print so the cable can be secured under the cable clip and so the holes in the print fit with the holes in the drum 16 Ensure t metal plate with a hexagonal four small holes and four large holes is po...

Page 35: ...al socket screws 21 Tighten the bolts and nuts for the mounting bracket Check that you use the right bolts by ensuring that the bolt goes through the nut and self locks 22 Mount the four hexagonal spa...

Page 36: ...able must be rolled on See the section below Applying lifting cable 26 After applying the lifting cable the lifting cable must be greased using silicone grease 27 Mount the two middle plates again usi...

Page 37: ...ss is 100 which is a fine slow speed and easy to follow 6 Hold firmly in the wire to ensure that the lifting cable is rolled up tightly around the cable drum ATTENTION Keep the lifting cable stretched...

Page 38: ...E1 connector system cable connector and chassis for clear signs of wear and tear Through improper use and the excessive use of force the encoding lugs and guide slots in the connector system can becom...

Page 39: ...213 805 022 39 Date 2022 09 19 Appendix 1 Winch 10 cable 4 m 212...

Page 40: ...213 805 022 40 Date 2022 09 19 Appendix 2 Winch 10 cable 10 m 213...

Page 41: ...213 805 022 41 Date 2022 09 19 Appendix 3...

Page 42: ...213 805 022 42 Date 2022 09 19...

Page 43: ...213 805 022 43 Date 2022 09 19 Appendix 4...

Page 44: ...213 805 022 44 Date 2022 09 19 Appendix 5 A block diagram of the control system of the winch...

Page 45: ...213 805 022 45 Date 2022 09 19 This page is intentionally left blank...

Page 46: ...14 Pull channel 3 speed to 50 The Winch starts to move UP again with 50 speed and stops 1 meter before the top Winch 10 Cable Cheat Sheet MODE Functions DMX ch Function 0 Neutral function motor stops...

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