HSS Hire 806/02, Operating & Safety Manual

Page: 1 / 2

200amp Petrol
Welder
Generator
Portable 200amp Petrol unit
producing up to 5Kva of
power and able to weld with
5mm rods.
W Wh he en n ffiirrsstt sse ett u up p,, y yo ou u c ch ho osse e tth he e + + sso oc ck ke ett tto o ssu uiitt tth he e
w we elld diin ng g c cu urrrre en ntt rra an ng ge e y yo ou u n ne ee ed d.. T Th hiiss rra an ng ge e iiss n no ow w
c co on nttrro olllle ed d b by y tth he e e en ng giin ne ess ssp pe ee ed d a an nd d iitt iiss tth he e o op pe erra atto orrss
jjo ob b tto o ffiin nd d tth he e c co orrrre ec ctt sse ettttiin ng g ffo orr tth he e w wo orrk k iin n h ha an nd d,, b by y
iin nc crre ea assiin ng g o orr d de ec crre ea assiin ng g tth he e e en ng giin ne e R RP PM M..
T Trry y tth he e w we elld d o on n a a tte esstt p piie ec ce e o off ssc crra ap p iiff y yo ou u a arre e n no ott ssu urre e
o off tth he e sse ettttiin ng g.. S Siim mp plly y iin nc crre ea asse e o orr d de ec crre ea asse e
a ass rre eq qu uiirre ed d..
B Be effo orre e ssttrriik kiin ng g a an n a arrc c,, e en nssu urre e y yo ou urr v viissiio on n iiss p prro otte ec ctte ed d b by y
tth he e w we elld diin ng g m ma assk k lle en nss..
H Ho olld diin ng g tth he e w we elld diin ng g rro od d a att a ab bo ou utt 3 3m mm m ((1 1//8 8iin n)),, ssiim mp plly y
m mo ov ve e tth he e rro od d ssllo ow wlly y a allo on ng g tth he e w we elld d iin n a a sse erriie ess o off
sse em miic ciirrc cu ulla arr ssw we ee ep pss,, a ac crro ossss tth he e lliin ne e o off
tth he e jjo oiin ntt..
C Ch hiip p o offff tth he e a an ny y sslla ag g b bu uiilld d u up p o on n tth he e w we elld d b be effo orre e
m ma ak kiin ng g a a sse ec co on nd d p pa assss..
T To o U Usse e A Ass A A G Ge en ne erra atto orr......
IIff y yo ou u w wiissh h tto o u usse e tth he e g ge en ne erra atto orr,, y yo ou u m ma ay y p po ow we err e eiitth he err
1 11 10 0v v u up p tto o a a m ma ax x.. o off 2 2k kV VA A ((2 2,,0 00 00 0w w)),, o orr 2 24 40 0v v u up p tto o a a
m ma ax x.. o off 5 5k kV VA A.. H Ho ow we ev ve err y yo ou u c ca an n’’tt tta ak ke e p po ow we err ffrro om m tth he e
g ge en ne erra atto orr w wh hiillsstt w we elld diin ng g a ass tth he e u un niittss w wiin nd diin ng gss w wiillll
o ov ve errh he ea att a an nd d ffa aiill..
T To o sse ett tth he e u un niitt ffo orr g ge en ne erra attiin ng g,, sse ett tth he e e en ng giin ne e ssp pe ee ed d d diia all
ffu ulllly y c cllo oc ck kw wiisse e tto o iin nc crre ea asse e tth he e e en ng giin ne e ssp pe ee ed d.. C Ch he ec ck k tth he e
v vo olltt m me ette err rre ea ad diin ng g iiss a att 2 25 50 0V V,, a att tth hiiss sse ettttiin ng g tth he e u un niitt w wiillll
p prro od du uc ce e 2 25 50 0V V o orr 1 11 10 0V V C Ce en nttrre e T Ta ap p tto o E Ea arrtth h ((C CT TE E))
p po ow we err..
N Ne ev ve err o ov ve errllo oa ad d tth he e g ge en ne erra atto orr.. T To o c ca allc cu ulla atte e tth he e
rru un nn niin ng g llo oa ad d,, a ad dd d u up p tth he e p po ow we err rra attiin ng gss o off e ev ve erry ytth hiin ng g
tto o b be e c co on nn ne ec ctte ed d tto o iitt iin n k kiillo ow wa attttss 1 1k kW W ((k kiillo ow wa atttt)) = =
1 10 00 00 0 W W ((W Wa attttss)).. D De ep pe en nd diin ng g o on n tth he e e eq qu uiip pm me en ntt b be eiin ng g
p po ow we erre ed d tth hiiss ssh ho ou ulld d b be e b be ettw we ee en n h ha allff a an nd d ttw wo o -- tth hiirrd dss
tth he e g ge en ne erra atto orr’’ss k kV VA A rra attiin ng g b bu utt,, iiff iin n d do ou ub btt,, a assk k y yo ou urr
llo oc ca all H HS SS S H Hiirre e ffo orr a ad dv viic ce e..
W Wh he en n y yo ou u n ne ee ed d tto o u usse e tth he e w we elld de err a ag ga aiin n,, ssw wiittc ch h O OF FF F
w wh ha atte ev ve err y yo ou u a arre e p po ow we erriin ng g a an nd d rre esse ett tth he e e en ng giin ne e
ssp pe ee ed d tto o ssu uiitt tth he e w we elld d..
N Ne ev ve err p pu ussh h tth he e e eq qu uiip pm me en ntt b be ey yo on nd d iittss d de essiig gn n lliim miittss.. If it
will not do what want you want with reasonable ease
assume you have the wrong size welder/generator for
the job. Ask at your local HSS Hire for advice.
K
Ke ee ep p tth he e e eq qu uiip pm me en ntt c clle ea an n.. You will find this less of a
chore if you clean up regularly rather than wait until
the end of the hire.
When not in use, sstto
orre e tth he e e eq qu uiip pm me en ntt sso om me ew wh he erre e
c clle ea an n,, d drry y a an nd d ssa affe e ffrro om m tth hiie ev ve ess..
K Ke ee ep p tth he e e en ng giin ne e u up prriig gh htt a att a allll ttiim me ess.. If it should be
tipped over, mop up oil and fuel spillages and contact
your local HSS Hire for advice.
R
Re eg gu ulla arrlly y c ch he ec ck k tth he e ffu ue ell lle ev ve ell a an nd d tto op p u up p a ass rre eq qu uiirre ed d
u ussiin ng g tth he e c co orrrre ec ctt ffu ue ell:: lle ea ad d--ffrre ee e p pe ettrro oll..
C Ch he ec ck k tth he e e en ng giin ne e o oiill lle ev ve ell d da aiilly y.. Let the engine cool,
stand it on level ground, withdraw the dip stick and
wipe clean. Now, replace the dip stick, withdraw it a
second time and verify that the oil level is between MIN
and Max. Top up as required.
EQUIPMENT CARE
T To o ssw wiittc ch h tth he e g ge en ne erra atto orr O OF FF F,, sse ett tth he e e en ng giin ne e ssp pe ee ed d
c co on nttrro oll d diia all ffiilllly y a an nttii--c cllo oc ck kw wiisse e tth he en n ssw wiittc ch h tth he e e en ng giin ne ess
O ON N//O OF FF F ssw wiittc ch h iin ntto o tth he e O OF FF F p po ossiittiio on n a an nd d w wa aiitt ffo orr tth he e
e en ng giin ne e tto o d diie e,, ffiin na alllly y ttu urrn n o offff tth he e ffu ue ell tta ap p..
D Diissc co on nn ne ec ctt a allll lle ea ad dss a an nd d n ne ea attlly y c co oiill tth he em m ready for
return to your local HSS Hire.
FINISHING OFF
Code 55726
Engine ON / OFF
Switch
Fuel Tank
16A 110V
PTO
Earth Strap
Connector
Circuit
Breakers
Welding
Current Knob
16A 240V
PTO
90 – 200A
30 – 100A
Common
Remote
ON / OFF
PTO ON / OFF
Switch
Remote
Connection
Choke
Fuel
Tap Throttle
Welding Currents & Rods
Total Welded Welding Welding
Metal Thickness Current Rod Size
3 - 5mm 50 - 70A 2.00mm (14swg)
3 - 6mm 70 - 95A 2.50mm (12swg)
6 - 10mm 100 - 130A 3.25mm (10swg)
10 - 13mm 150 - 180A 4.00mm (8swg)
13 - 16mm 200 - 240A 5.00mm (6swg)
Brook Thompson
200amp Petrol
Welder
Generator
©HSS Hire Service Group Ltd 2007 No. 806/02
Group Office: 25 Willow Lane, Mitcham, Surrey CR4 4TS
… …a an ny y c co om mm me en nttss? ?
If you have any suggestions to enable us to improve
the information within this guide please e-mail your
comments or write to the Safety Guide Manager
at the address below
e e--m ma aiill:: ssa affe etty y@ @h hssss..c co om m
... have you been trained
The law requires that personnel using this type of equipment
must be competent and and qualified to do so. Training is
available at HSS Training Solutions
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Operating & Safety Guide 806 Operating & Safety Guide 806
806/02 806/02