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1

69-0669B—2

2. Check ratings given in these instructions and on prod-

uct to make sure product is suitable for your application.

3. Make sure installer is a trained, experienced service

technician.

4. After completing installation, use these instructions to

check out product operation.

CAUTION

1. Disconnect power supply before beginning in-

stallation to prevent electrical shock or equip-
ment damage.

2. Ensure combustion chamber is free of oil or oil

vapor before starting system.

LOCATION

The R8991 Interrupted Ignition Recycle Oil Primary and

Ignitor mounts directly on top of the main burner housing.
See Fig. 1 for a typical mounting. Your control can be
mounted differently, depending on the burner manufacturer.

MOUNTING AND LINE VOLTAGE WIRING
CONNECTIONS

Mount hinged side of R8991 control on burner housing.

See Fig. 1. The hinge should be in the open position for
easiest installation and wiring.

IMPORTANT: Before securing the R8991 on the burner

housing, make sure all wires are located within the
wiring enclosure area and are not pinched by the
edges of the burner housing, or R8991, or cad cell
bracket assembly.

WARNING

HAZARDOUS VOLTAGE MAY BE
PRESENT AT TERMINALS.
CAN CAUSE SEVERE INJURY OR
EQUIPMENT DAMAGE.
Make sure all wiring connections are as shown in
Fig. 2. Incorrect wiring connections can cause the
ignition to be on continuously.

All wiring must comply with local codes and ordinances.
1. Make sure all line voltage connections are in wiring

enclosure area at the rear of the burner housing.

 G.R.  •  Rev. 3-95  •  ©Honeywell Inc. 1995  •  Form Number 69-0669B—2

R8991

Interrupted Ignition Recycle

Oil Primary and Ignitor

Application

The R8991 Interrupted Ignition Recycle Oil Primary and

Ignitor consists of an interrupted ignition oil primary, solid-
state ignition source and cad cell flame sensor for mounting
directly on an oil burner housing. This single-unit control
(primary and ignitor) operates the oil burner and oil valve
(if desired) in response to a call for heat from the thermo-
stat. The R8991 monitors the burner flame and shuts down
the system on ignition failure (lockout) or on flame failure
during the run cycle. On flame failure during the run cycle,
the control enters a recycle period; during the recycle period,
the control will not attempt to light. A manual reset button is
provided to reset the control after lockout. The reset button
may also be used to return the R8991 to the idle mode during
the trial for ignition, ignition carryover or run mode. If
ignition is successful, the control continues to provide spark
for a period (ignition carryover) after flame is sensed.

An indicator light provides the following lockout and

cad cell indications:

Flashing at 2 Hz (1/4 second on, 1/4 second off): System

is locked out.

Flashing at 1/4 Hz (2 seconds on, 2 seconds off): Control

is in the recycle mode.

On: Cad cell is sensing flame.
Off: Cad cell is not sensing flame.

SPECIFICATIONS:

Lockout Time: 15, 30, or 45 seconds.
Recycle Time: 60 seconds.
Ignition Carryover Time: 45 seconds.

APPROVALS:

Underwriters Laboratories Inc. Listed: File no. MP286,

guide MCCZ2.

Canadian Standards Association Certified: LR95329-1.

ELECTRICAL RATINGS:

Input: 120 Vac, 60 Hz.
Output:

Burner motor contacts: 7.4A full load, 44.4A locked

rotor.

Thermostat load: 0.2A.

ENVIRONMENTAL RATINGS:

Operating Ambient Temperature: -40

°

F to +150

°

F (-40

°

C

to 66

°

C).

Humidity: 90 percent RH at 95

°

F (35

°

C) noncondensing.

Installation

WHEN INSTALLING THIS PRODUCT…

1. Read these instructions carefully. Failure to follow

instructions can damage product or cause a hazardous
condition.

Summary of Contents for R8991

Page 1: ...nition Recycle Oil Primary and Ignitor consists of an interrupted ignition oil primary solid state ignition source and cad cell flame sensor for mounting directly on an oil burner housing This single unit control primary and ignitor operates the oil burner and oil valve if desired in response to a call for heat from the thermo stat The R8991 monitors the burner flame and shuts down the system on i...

Page 2: ...ROLLER WIRING CODE LOW VOLTAGE LINE VOLTAGE LINE VOLT THERMOSTAT IF USED BLACK WHITE ORANGE L1 HOT L2 LINE 24V THERMOSTAT 1 2 2 M814 LIMIT BURNER MOTOR OIL VALVE T T R8991 TYPICAL R8991 CONTROL CIRCUIT Operation R8991 Interrupted Ignition Recycle Oil Primary and Ignitor operation is discussed in Table 1 The R8991 Primary and Ignitor is controlled by a small computer This computer determines the ap...

Page 3: ...et button The green diagnostic light stops flashing and goes off If there is a call for heat the R8991 returns to a try for ignition External Action R8991 Action Connect line voltage power R8991 is energized if limit switch is closed There is no call for heat Green diagnostic light is on if cad cell senses flame Green light is off if cad cell does not sense flame Thermostat calls for heat R8991 do...

Page 4: ...indefinitely cycling the relay and restarting the lockout timing Troubleshooting IMPORTANT Onlyatrained experiencedservicetechni cian should perform the troubleshooting procedure To completely troubleshoot an oil burner installation check the burner and oil primary control which includes ignition source and cad cell for proper operation and condition The indicator light on the oil primary control ...

Page 5: ...Turns On Indicator Light Stays Off 3 Check indicator light after flame is established but before oil primary control locks out 3 Indicator light is on until the control locks out Indicator light starts flashing during lockout Oil primary control is defective replace control 3 Indicator light does not turn on Check cad cell sighting for view of flame go to step 4 Burner Locks Out Burner Keeps Runni...

Page 6: ...and Building Control Helping You Control Your World Honeywell Inc Honeywell Limited Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley MN 55422 Scarborough Ontario M1P 2V9 Printed in U S A www honeywell com QUALITY IS KEY ...

Page 7: ...ICATIONS Temps de mise sous sécurité 15 30 ou 45 secondes Temps de répétition de cycle 60 secondes Temps de rémanence 45 secondes HOMOLOGATIONS Composants reconnus par les Laboratoires des assureurs Inc dossier MP286 guide MCCZ2 Certifié par l Association canadienne de normalisation dossier no LR95329 1 CARACTÉRISTIQUES ÉLECTRIQUES NOMINALES Entrée 120 V c a 60 Hz Sortie Contacts du moteur du brûl...

Page 8: ...LORSQUE LE SYSTÈME COMPORTE UN RÉGULATEUR TENSION SECTEUR PLACER UN CAVALIER AUX BORNES T T ET RACCORDER LE THERMOSTAT TENSION SECTEUR EN SÉRIE AVEC LE LIMITEUR 2 S assurer que les connexions tension secteur sont conformes à l illustration de la Fig 2 Raccorder le fil orange au moteur du brûleur le fil blanc à la tension secteur neutre et le fil noir à la tension secteur sous tension 3 Épisser les...

Page 9: ...manence puis s éteint Le brûleur est en marche La demande de chaleur du thermostat est satisfaite Le brûleur cesse de fonctionner Le voyant s éteint Le brûleur ne s allume pas lors de la demande de chaleur Le moteur du brûleur et l allumeur cessent de fonctionner à la fin du délai de mise sous sécurité a Le brûleur s allume mais la flamme s éteint avant la mise sous sécurité Le voyant vert s étein...

Page 10: ...ation d alimentation en mazout 5 Régler le limiteur et régler le thermostat pour provoquer un appel de chaleur ou placer un cavalier entre les bornes T1 et T2 du R8991 pour simuler un appel de chaleur 6 Après une seconde le brûleur et l allumeur devrait se mettre en marche 7 Si le régulateur primaire se met sous sécurité avant le mazout n atteigne le brûleur appuyer sur le bouton de réarmement et ...

Page 11: ...t le filtre VÉRIFIER LE RÉGULATEUR PRIMAIRE DE MAZOUT ET L ALLUMEUR Si le problème ne provient par du brûleur ou du matériel d allumage vérifier le régulateur primaire de mazout et l allumeur au moyen du matériel ci dessous Tournevis Voltmètre 0 à 150 V c a Cavalier isolé dénudé aux deux extrémités AVERTISSEMENT Le système est alimenté en courant lors du dépannage Prendre toutes les précautions né...

Page 12: ...pas Vérifier la visée de la cellule photoélectrique pour s assurer que la flamme est bien en vue passer à l étape 4 Le brûleur se met sous sécurité Le brûleur continue sans cesse de fonctionner 4a Débrancher l alimentation tension secteur et ouvrir l interrupteur tension secteur 4b Déconnecter la cellule photoélectrique et la nettover en utilisant un linge doux Vérifier la visée et s assurer que l...

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