Honeywell Experion LX 8 series Installation Instruction Download | Manualshive

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Experion LX

Series 8 Cabinet Installation Instruction

EXDOC-X290-en-500A

April 2017

Release 500

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Summary of Contents for Experion LX 8 series

Page 1: ...Experion LX Series 8 Cabinet Installation Instruction EXDOC X290 en 500A April 2017 Release 500 ...

Page 2: ...f Honeywell International Sàrl While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a purpose and makes no express warranties except as may be stated in its written agreement with and for its customer In no event is Honeywell liable to anyone for any direct special or consequential damages The in...

Page 3: ... 4 1 Cabinet safety ground connections 18 4 2 Power supply grounding considerations 20 5 Power supply selection and distribution 21 5 1 Selecting the Power System 22 5 2 Power Distribution System 23 6 CE Limitations 25 6 1 Operation environment and shielded wiring 26 6 2 ESD issues 27 6 3 Transient protection required 28 7 Maintenance 29 7 1 C300 controller module and IOTA replacement 30 7 2 PGM R...

Page 4: ...CONTENTS 4 www honeywell com ...

Page 5: ...this document This document describes how to install and configure the Series 8 cabinet and other important instructions Revision History Revision Date Description A April 2017 Initial release of the document 5 ...

Page 6: ...1 ABOUT THIS DOCUMENT 6 www honeywell com ...

Page 7: ...2 Overview of CE Compliance Related topics Related products and modules on page 8 Compliance statement and standards used on page 10 Reference to original tested configuration in cabinet on page 11 7 ...

Page 8: ...ce of Events module uncoated 8C PDIPA1 Digital input Pulse Accumulation module coated 8U PDIPA1 Digital input Pulse Accumulation module uncoated 8C PDODA1 Digital output module coated 8U PDODA1 Digital output module uncoated 8C PAIMA1 TC RTD input module coated 8U PAIMA1 TC RTD input module uncoated 8C IP0102 PROFIBUS Gateway module coated 8U IP0102 PROFIBUS Gateway module uncoated 8C SHEDA1 Heade...

Page 9: ...8U TDODA1 Digital Output IOTA uncoated 8C TDODB1 Digital Output redundant IOTA coated 8U TDODB1 Digital Output redundant IOTA uncoated 8C TAIMA1 TC RTD IOTA coated 8U TAIMA1 TC RTD IOTA uncoated 8C TPOXA1 PROFIBUS GATEWAY IOTA coated 8U TPOXA1 PROFIBUS GATEWAY IOTA uncoated 51202971 112 Combo IOLINK cable CPS20 241 PULS AC DC power supply module TRIO PS 1AC 24DC 20 Phoenix AC DC power supply modul...

Page 10: ...or an LVD directive Standard Number Standard Name EN 61010 1 2010 Safety requirements for electrical equipment for measurement control and laboratory use Part One consists of general requirements The following standards are used for an EMC directive Standard Number Standard Name EN 61326 1 2006 Electrical equipment for measurement control and laboratory use EMC requirements are Part One of general...

Page 11: ...rence to original tested configuration in cabinet The C300 controller and PGM modules were tested in cabinet Other modules were tested independently without the benefit of cabinet 2 OVERVIEW OF CE COMPLIANCE 11 ...

Page 12: ...2 OVERVIEW OF CE COMPLIANCE 12 www honeywell com ...

Page 13: ...tion of wiring This topic describes the mounting and segregation of wiring Refer to the illustration below for more information Related topics Cabling and wiring on page 14 Mounting limitations within a cabinet on page 16 13 ...

Page 14: ... laying cables 3 Avoid installing cables through areas of high human traffic and high EMI RFI 4 Determine the maximum cable lengths and the number of drops 5 Prepare a wiring list 6 Maintain a blueprint with the location of wiring 7 Plan for expansion 8 Plan for diagnostics such as attachment spots for diagnostic tools like a protocol analyzer See illustration below for more information 3 MOUNTING...

Page 15: ...3 MOUNTING AND SEGREGATION OF WIRING 15 ...

Page 16: ...oard Use this cable to connect to all the Series 8 IOTAs These have three kinds of dimensions six inches 152 mm nine inches 229 mm and 12 inches 305 mm An extension cable is used to extend the I O link to another cabinet side It can plug into taps on a header board at the end of a header board or at the bottom of a drop cable although this is not normally done Extension cables are normally used to...

Page 17: ...4 Bonding and grounding This chapter provides more information about bonding and grounding Related topics Cabinet safety ground connections on page 18 Power supply grounding considerations on page 20 17 ...

Page 18: ...ure that the cabinet enclosure is connected to a protective earth ground using at least a 8 AWG solid copper wire There should be metal to metal contact between the grounding bus bar and the enclosure as well as the channel See the illustration below for more information The following illustration and callout table identifies typical safety ground connections in the cabinet For Honeywell assembled...

Page 19: ...Figure 2 Typical safety ground connections in cabinet 4 BONDING AND GROUNDING 19 ...

Page 20: ...f insulated the ground wire color is normally green The ground wire and neutral wire are connected to the mains ground rods or grid located where the power enters the building or job area as shown in the following figure It also describes a typical AC power source through the mains panel with a safety ground bus and an AC safety mains ground rod Termination of any required cable shields The shield...

Page 21: ...cturers and model power supplies Manufacturer Model number PULS CPS20 241 MEAN WELL SDR 480P 24 Phoenix TRIO PS 1AC 24DC 20 Refer to the corresponding manuals of each manufacturer s for installation limitations Related topics Selecting the Power System on page 22 Power Distribution System on page 23 21 ...

Page 22: ...binet Power system parts The power systems provide 24 VDC power to assemblies that are compatible in one or more cabinet sides Each power system includes the following The metal piece that holds power supplies Two 20A Power Supply 120 240 VAC See illustration below for more information 5 POWER SUPPLY SELECTION AND DISTRIBUTION 22 www honeywell com ...

Page 23: ...ins the power system The following hardware requirements are prerequisites for the power distribution subsystem The power system mentioned in the Selecting Power System section Two header boards 51307186 Select power cables greater than or equal to 16AWG for AC Maximum current of the header board is 20 A See illustration below for more information Figure 3 Cabling for the power distribution subsys...

Page 24: ...5 POWER SUPPLY SELECTION AND DISTRIBUTION 24 www honeywell com ...

Page 25: ...ide more information about operating conditions for components shielded twisted pair STP cables and ESD issues Related topics Operation environment and shielded wiring on page 26 ESD issues on page 27 Transient protection required on page 28 25 ...

Page 26: ...nosoidal Excitation sine shaped with sliding frequency Frequency range 10 150 Hz Loads 10 Hz 57 Hz 0 075 mm Loads 57 Hz 150 Hz 1 G Number of axes 3 x y z Traverse rate 1 oct min Shock 15 G in 3 axes shock duration 11 ms Shielded wiring required Ethernet cables are used in cabinets to interconnect C300 Controller IOTAs Only a shielded twisted pair STP type cable is used The use of unshielded twiste...

Page 27: ...shoes Antistatic floor surfaces These floor surfaces have all the attributes of conventional floor surfaces except they are conductive to suppress static electrical build up Low pile antistatic carpets These carpets are conductive to suppress static electricity Carpets are available in a wide variety of patterns and colors can be placed over most existing floor surfaces and some carpets Antistatic...

Page 28: ...alone do not require surge suppression However inductive loads of ac output modules that are in series or parallel with hard contacts require surge suppression to protect the module output circuits as well as to suppress transient EMI Surge suppressors Surge suppressors are usually most effective when connected at the inductive loads They are still usable when connected at the switching devices ho...

Page 29: ...7 Maintenance Related topics C300 controller module and IOTA replacement on page 30 PGM Replacement on page 32 Series 8 IOTA and I O module Replacement on page 34 29 ...

Page 30: ...the controller module to the IOTA board 2 Carefully remove the controller module from the IOTA board and connector 3 Label and disconnect all cables from the IOTA board connectors yellow and green FTE cables gray and violet I OLink cables and Battery cable 4 Loosen the four mounting screws only half way that secure the IOTA board to the channel 5 Remove completely the four mounting screws securing...

Page 31: ...operly with the IOTA board connector 17 Secure the controller module to the IOTA board with two screws located at each side of the plastic cover 18 The controller will boot up into an Alive state or a NODB operating state 19 In Control Builder perform a Load with Contents to the controller 7 MAINTENANCE 31 ...

Page 32: ...t secures the PGM to the IOTA board 2 Loosen the plastic screw on the front of the PGM cover Be careful not to strip the plastic screw head 3 Carefully remove the PGM from the IOTA board and connector 4 Insert the new PGM onto the IOTA board making sure that the PGM circuit board mates properly with the IOTA board connector 5 Secure the PGM to the IOTA board with two screws located at each side of...

Page 33: ...ight side of the IOTA board that connects to the COM bus bar 15 Tighten the four mounting screws securing the IOTA board to the channel 16 Set the Device Index Address to the same address as the old IOTA using the three rotary FTE Device Index switches 17 Connect the FTE A and FTE B Ethernet link cables to the RJ 45 connectors on the PGM IOTA board The yellow Cat5 cable connects to the FTEA connec...

Page 34: ...module to the IOTA board with two screws located at each side of the plastic cover 5 The I O module boots up into Idle state 6 In Control Builder perform a Load with Contents procedure To replace a Series 8 I O module You have logged onto Control Builder with sufficient security level to make control strategy changes You can perform the following tasks a You can remove and install the Series 8 IOM...

Page 35: ...5 In the Control Builder perform a Load with Contents Results replace with description of results 7 MAINTENANCE 35 ...

Page 36: ...7 MAINTENANCE 36 www honeywell com ...

Page 37: ...NT02 C300 Control Processor coated 24Vdc 320mA 8U PCNT02 C300 Control Processor uncoated 24Vdc 320mA 8C PAIHA1 HART Analog input module coated 24Vdc 110mA 8U PAIHA1 HART Analog input module uncoated 24Vdc 110mA 8C PAINA1 Analog input module coated 24Vdc 105mA 8U PAINA1 Analog input module uncoated 24Vdc 105mA 37 ...

Page 38: ... output module uncoated 24Vdc 105mA 8C PAIMA1 TC RTD input module coated 24Vdc 120mA 8U PAIMA1 TC RTD input module uncoated 24Vdc 120mA 8C IP0102 PROFIBUS Gateway module coated 24Vdc 430mA R110 1 Series 8 Cabinet Installation Instruction 35 January 2014 Honeywell Confidential Proprietary 8U IP0102 PROFIBUS Gateway module uncoated 24Vdc 430mA 8C SHEDA1 Header board coated 24Vdc 20A 8U SHEDA1 Header...

Page 39: ...d 24Vdc 8C TDODB1 Digital Output redundant IOTA coated 24Vdc 8U TDODB1 Digital Output redundant IOTA uncoated 24Vdc 8C TAIMA1 TC RTD IOTA coated 24Vdc 8U TAIMA1 TC RTD IOTA uncoated 24Vdc 8C TPOXA1 PROFIBUS GATEWAY IOTA coated 24Vdc 8U TPOXA1 PROFIBUS GATEWAY IOTA uncoated 24Vdc 51202971 112 Combo IOLINK cable 24Vdc CPS20 241 PULS AC DC power supply module 100 240V 6 4 2 7A 50 60Hz TRIO PS 1AC 24D...

Page 40: ...8 DECLARATION OF CONFORMITY 40 www honeywell com ...

Page 41: ...9 Conclusions Related topics Conclusions on page 42 41 ...

Page 42: ...I must provide final judgment regarding the CE Conformity of the assembled cabinet Honeywell does not take responsibility for the CE Conformity of the assembled cabinet SI responsibility is inclusive of third party assemblies that are included within the assembled cabinet 9 CONCLUSIONS 42 www honeywell com ...

Page 43: ... most up to date documents on the Honeywell Process Solutions support website at http www honeywellprocess com support If you have comments about Honeywell Process Solutions documentation send your feedback to hpsdocs honeywell com Use this email address to provide feedback or to report errors and omissions in the documentation For immediate help with a technical problem contact your local Honeywe...

Page 44: ...m en US contact us customer support contacts Pages default aspx Training classes Honeywell holds technical training classes about Experion LX These classes are taught by experts in the field of process control systems For more information about these classes contact your Honeywell representative or see http www automationcollege com 10 NOTICES 44 www honeywell com ...

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