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INSTALLATION INSTRUCTIONS

32-00156-01

SIL

3

Capable

RM7895A,B,C,D/EC7895A,C; 
RM7896A,C,D 
7800 SERIES Relay Modules

APPLICATION

The RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D are 
microprocessor-based integrated burner controls for 
automatically fired gas, oil, or combination fuel single 
burner applications. They are intended to replace the 
R4795 and R7795 Primary Controls. The 
RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D systems 
consist of a relay module, subbase, amplifier, and purge 
card. Options include: 2-line VFD (see document 65-
0090-6) or 4-line LCD (see document 32-00110-01) 
Keyboard Display Module, Personal Computer Interface, 
Data ControlBus™ Module, remote display mounting, 
expanded annunciator and Combustion System Manager® 
Software.

Functions provided by the RM7895A,B,C,D/EC7895A,C; 
RM7896A,B,C,D include automatic burner sequencing, 
flame supervision, system status indication, system or 
self-diagnostics and troubleshooting. The RM7896 
provides a postpurge function.

This document covers the following 7800 Series Relay 
Modules:
• RM7895A1014
• RM7895A1048
• RM7895B1013
• RM7896A1012
• RM7895A2014
• RM7895A2048
• RM7895B2013
• RM7896A2012
• RM7895C1020
• RM7895C1012
• RM7895D1011
• RM7896C1010
• RM7896D1019
• RM7895C2020
• RM7895C2012
• RM7895D2011
• RM7896C2010
• RM7896D2019
• EC7895A1010
• EC7895A2010
• EC7895C1000
• EC7895C2000

This document provides installation and static checkout 
instructions. Other applicable publications are:

SPECIFICATIONS

Electrical Ratings (See Table 3):

Voltage and Frequency:
RM7895/RM7896: 120 Vac (+10/-15%), 50/60 Hz (± 

10%).

EC7895A,C: 220/240 Vac (+10%/-15%), 50/60 Hz 

(±10%)

Power Dissipation: 10W maximum.
Maximum Total Connected Load: 2000 VA.

Publication 

No.

Product

32-00110

S7800A2142 4-line LCD Keyboard 
Display Module Product Data 

63-2278

Q7700 Network Interface Unit Product 
Data

65-0084

Q7800A,B 22-Terminal Wiring Subbase 
Product Data

65-0090

S7800A1142 2-line VF Keyboard Display 
Module Product Data

65-0091

S7810A Data ControlBus Module™ 
Product Data

65-0095

S7820 Remote Reset Module Product 
Data

65-0097

221729C Dust Cover Packing 
Instructions

65-0101

S7830 Expanded Annunciator Product 
Data

65-0102 

ZM7850A Combustion System Manager™ 
Operating Instructions

65-0109

R7824, R7847, R7848, R7849, R7851, 
R7861, R7886 Flame Amplifiers for the 
7800 Series Product Data

65-0131

221818A Extension Cable Assembly 
Product Data

65-0229

7800 SERIES Relay Modules Checkout 
and Troubleshooting Product Data.

65-0092

QS7800A ControlBus™ Module, Standard

65-0227

QS7800B ControlBus™ Module, 
Multidrop

Summary of Contents for EC7895A1010

Page 1: ...1020 RM7895C1012 RM7895D1011 RM7896C1010 RM7896D1019 RM7895C2020 RM7895C2012 RM7895D2011 RM7896C2010 RM7896D2019 EC7895A1010 EC7895A2010 EC7895C1000 EC7895C2000 This document provides installation and static checkout instructions Other applicable publications are SPECIFICATIONS Electrical Ratings See Table 3 Voltage and Frequency RM7895 RM7896 120 Vac 10 15 50 60 Hz 10 EC7895A C 220 240 Vac 10 15 ...

Page 2: ...A C RM7896A B C Dmust not exceed those listed on the RM7895A B C D EC7895A C RM7896A B C D label or the Specifications see Table 1 5 Limits and interlocks must be rated to simultane ously carry and break current to the ignition trans former pilot valve and main fuel valve s 6 All external timers must be listed or component recognized by authorities who have proper juris diction 7 For on off gas fi...

Page 3: ...ard compatible with any subbase already installed in the field Q7800A1005 U Q7800B1003 U Q7800A2005 U Q7800B2003 U Any relay module in the new 2000 series will only be able to be installed on subbase Q7800A2005 U and will not be backward compatible with any Q7800A1005 U legacy subbases already installed in the field IMPORTANT Make sure to check the relay model number and check the subbase compatib...

Page 4: ... DRIVE CIRCUIT CONTROL POWER TEST JACK REMOTE RESET DDL DDL COMMUNICATIONS INDICATES FEEDBACK SENSING TO RELAY STATUS FEEDBACK AND LINE VOLT INPUTS FIELD WIRING INTERNAL WIRING IGNITION PILOT MAIN VALVE 1K RELAY STATUS FEEDBACK AND LINE VOLTAGE INPUTS LIMITS CONTROLLER INTERLOCK INCLUDING AIRFLOW SWITCH 1K1 2K1 5K1 FLAME SIGNAL TEST PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED LOCK...

Page 5: ...ION OIL OR GAS LINE VOLTAGE ALARM L1 HOT L2 1 8 10 IGNITION TRANSFORMER MAIN VALVE 1 Q7800 2 2 L2 4 LOCKOUT INTERLOCK INCLUDING AIRFLOW SWITCH FLAME DETECTOR IGN OPERATING CONTROLS AND INTERLOCKS INITIATE ALARM ALARM STANDBY POWER POWER PILOT FLAME MAIN TIMED PURGE ALARM POWER PILOT FLAME MAIN RUN STANDBY BURNER START MAIN VALVE LIMITS AND BURNER CONTROLLER CLOSED IGN PILOT SAFE START CHECK FLAME ...

Page 6: ...OVIDED MUST BE USED TO DRIVE THE SHUTTER SEE FLAME DETECTOR SPECIFICATIONS FOR CORRECT WIRING 1 2 IGN AIRFLOW SW CHECK OPERATING CONTROLS AND INTERLOCKS INITIATE ALARM ALARM STANDBY POWER POWER PILOT FLAME MAIN TIMED PURGE ALARM POWER PILOT FLAME MAIN ALARM POWER PILOT FLAME MAIN RUN STANDBY BURNER START MAIN VALVE LIMITS AND BURNER CONTROLLER CLOSED 10 SEC IGN PILOT SAFE START CHECK FLAME PROVING...

Page 7: ...terminal ratings Refer to the label on the RM7895A B C D EC7895A C RM7896A B C D or to the terminal ratings in Table 3 Final Wiring Check 1 Check the power supply circuit The voltage and frequency tolerance must match those of the RM7895A B C D EC7895A C RM7896A B C D A separate power supply circuit can be required for the RM7895A B C D EC7895A C RM7896A B C D Add the required disconnect means and...

Page 8: ...0 or 60 Hz 10 6 Burner Controller and Limits 120 Vac 1 mA 220 240 Vac 1 mA 7 Lockout Interlock 120 Vac 8A run 43A inrush 8A at PF 0 5 40A inrush 2A at PF 0 2 8 Pilot Valve Ignition 120 Vacc 220 240 Vac 4A at PF 0 5 20A inrush 9 Main Fuel Valve 120 Vacc 220 240 Vac 4A at PF 0 5 20A inrush 10 Ignition 120 Vacc 220 240 Vac 2A at PF 0 2 F 11 Flame Sensor 60 to 220 Vac current limited 60 to 220 Vac cur...

Page 9: ...al fuel shutoff valve s are closed 3 For each test open the master switch and install the jumper wire s between the subbase wiring termi nals listed in the Test Jumpers column 4 Close the master switch before observing operation 5 Read the voltage between the subbase wiring termi nals listed in the Voltmeter column 6 If there is no voltage or the operation is abnormal check the circuits and extern...

Page 10: ...m Components Fig 4 Refer to the applicable specifications for mounting other system components PRINCIPAL TECHNICAL FEATURES The RM7895 provides all customary flame safeguard functions as well as significant advancements in safety annunciation and system diagnostics Safety Shutdown Lockout Occurs if 1 INITIATE PERIOD a Purge card is not installed or removed b Purge card is bad c Configuration jumpe...

Page 11: ... feature is enabled and the airflow switch opens b No flame signal at end of PFEP c Ignition pilot valve intermittent pilot valve ter minal is not energized NOTE For the RM7895C1020 and RM7896C1036 during the first 8 seconds of PFEP when a flame signal is detected terminal 10 is de energized If the flame signal is lost terminal 10 will re energize d Main valve terminal is energized e Delayed secon...

Page 12: ...timing selectable from two seconds to thirty minutes with power applied and the operating control indicating a call for heat 1 The Airflow Interlock burner switch Run Test switch and all microcomputer monitored circuits must also be in the correct operating state 2 The motor output terminal 4 is powered to start the PREPURGE sequence 3 The Airflow Interlock input closes ten seconds into PREPURGE o...

Page 13: ...ipping and removing a site configurable jumper enhances the level of safety Fig 6 Selectable site configurable jumpers Table 7 Site configurable jumper options a The RM7895C1020 and RM7896C1036 have fixed PFEP of ten seconds and do not have jumper JR1 3 seconds software revision 4151 or greater b The RM7895C1053 has fixed PFEP of four seconds and does not have jumper JR1 c The RM7895C1053 locks ou...

Page 14: ...be physically protected installed outside public access since they could be damaged or tampered with by unauthorized people either accidentally or for purpose Modbus RS 485 DDL protocols do not support security features For DDL interface only DDL devices shall be connected to the Burner Controller DDL line License agreement Copying and reverse engineering is prohibited by the law ...

Page 15: ...RM7895A B C D EC7895A C RM7896A C D 7800 SERIES RELAY MODULES 15 32 00156 01 ...

Page 16: ...s Hauck Kromschröder and Maxon To learn more about our products visit ThermalSolutions honeywell com or contact your Honeywell Sales Engineer Honeywell Process Solutions Honeywell Thermal Solutions HTS 1250 West Sam Houston Parkway South Houston TX 77042 ThermalSolutions honeywell com U S Registered Trademark 2018 Honeywell International Inc 32 00156 01 M S 04 18 Printed in United States ...

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