Homburg Junior JU-M135 User Manual Download

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USER MANUAL

DRAIN CLEANER

Make

: Homburg

Type

: Junior JU-M135

Serial Number

Date :

01 October 2011

Issue No.

: JU-2 (English)

Version

: B

It Noarderfjild 21 • 9051 BM STIENS (NL)
Postbus 5 • 9050 AA STIENS (NL)
Tel. +31 (0)58 257 15 55
Fax +31 (0)58 257 35 35
[email protected]
www.homburg-holland.com

Summary of Contents for Junior JU-M135

Page 1: ...e Junior JU M135 Serial Number Date 01 October 2011 Issue No JU 2 English Version B It Noarderfjild 21 9051 BM STIENS NL Postbus 5 9050 AA STIENS NL Tel 31 0 58 257 15 55 Fax 31 0 58 257 35 35 info ho...

Page 2: ......

Page 3: ...dan shafts 5 5 Working with the machine 5 6 Transport behind the tractor 5 7 Transport not behind the tractor 5 8 Service Maintenance and Repair 5 9 Hydraulic system 5 10 Safety warnings stickers 5 11...

Page 4: ...e machine 10 4 2 Coupling the hydraulic quick connect couplings to the tractor 10 4 3 Connecting electrically and mounting the rear lighting beam 10 4 4 At the working location 10 4 5 Feeding the flus...

Page 5: ...ed for users and maintenance technicians of the Homburg Drain Cleaner type Junior Therefore we expressly recommend to completely read and understand this user manual before taking the machine into use...

Page 6: ...s user manual are SI units All non SI units are placed in brackets The numbered operating instructions must be carried out in that numerical sequence Use and maintenance instructions as supplied by ma...

Page 7: ...machine that is not described in this user manual If you contact us please make sure you have the following information at hand machine type serial number year of manufacture water pump type Always ke...

Page 8: ...33 F User manual Walterscheid cardan shafts supplied User manual Imovilli Pompe water pumps supplied Parts Book Imovilli Pompe water pumps supplied On the last page you will find a form that you can u...

Page 9: ...of the machine is permitted The manufacturer is not liable for damage caused by use that is not described in this user manual If the machine does have to be used for a different purpose this requires...

Page 10: ...th lt alle erforderlichen Informationen zur optimalen und sicheren Nutzung und Instandhaltung der Maschine sowie Hinweise um Unf lle mit der Maschine zu vermeiden Diese Betriebsanleitung ist ausschlie...

Page 11: ...the manufacturer Visiting address of the manufacturer Telephone number of the manufacturer Fax number of the manufacturer e mail address of the manufacturer Company logo Machine type reference Serial...

Page 12: ...ght HOMBURG HOLLAND 11 On receipt of the machine fig 13 and the information below must completely be entered Pump Make Imovilli Type D135 Serial no ___________________ Cardan shaft Make Walterscheid T...

Page 13: ...only be used by operating staff or maintenance staff older than 18 who have fully read and understood this user manual and who are familiar with the use of the machine In addition we recommend to foll...

Page 14: ...All people must keep out of the machine s operating range Always inspect the area where the machine is going to be used height width bearing capacity embankments shoulders floors bridges risk of expl...

Page 15: ...Utmost care must be taken when hitching or unhitching the machine When hitching or unhitching the machine the tractor operating lever must be placed in such a position that it cannot inadvertently be...

Page 16: ...direction with the aid of lock chains Select the correct rpm for the cardan shaft before switching it on Check that there are no people or animals near the machine before switching on the cardan shaf...

Page 17: ...or it Always ensure a good view of the work Always switch off the machine when you leave it and take the tractor ignition key with you Warning In the area of the machine guide arm the risk of getting...

Page 18: ...tion system the machine and the tractor engine may get severely damaged due to a very high rpm If this happens the air intake of the tractor engine must be shut off as quickly as possible to stop the...

Page 19: ...he traffic regulations when using public roads Make sure the machine has been brought into transport position as prescribed by the manufacturer when using public roads with the tractor and machine It...

Page 20: ...Junior Copyright HOMBURG HOLLAND 19 Be aware of the total transport height flyovers etc Be aware of the total transport weight Never stand under a lifted machine Only use the special hoisting eyes wh...

Page 21: ...ed by the manufacturer must not be broken A broken seal automatically voids the manufacturer s product liability Always use the tools spare parts materials lubricants and operating procedures prescrib...

Page 22: ...oil Deposit used oil used grease and oil filters at the intended places in accordance with environmental regulations None of the substances on or in the machine are suitable for internal use Uncouple...

Page 23: ...MBURG HOLLAND 22 The machine has a water pump equipped with a pressurised air filled accumulator Be very careful when working on this accumulator Work must only be carried out by specialised personnel...

Page 24: ...__________________________________________________________________User manual Homburg Drain Cleaner type Junior Copyright HOMBURG HOLLAND 23...

Page 25: ...machine to prevent incorrect connection of the quick connect couplings If the quick connect couplings have been connected incorrectly all hydraulic operating functions are reversed e g up becomes down...

Page 26: ...stickers fig 32 33 Warnings on the machine must be durable indelible and permanently present on the machine throughout the machine s service life If the warnings have been removed or have become ille...

Page 27: ...__________________________________________________________________User manual Homburg Drain Cleaner type Junior Copyright HOMBURG HOLLAND 26...

Page 28: ...perating symbols art no 13142 Hoisting point art no 978439 Three point suspension point art no 978446 Forklift pick up point art no 13410 Air accumulator present in machine art no 13411 Danger of gett...

Page 29: ...ety provisions A Stickers see fig 32 and 33 B Pressure gauge Indicates the flushing water pump pressure in bar see fig 18 and fig 34 pt 21 C Safety mesh in reel Prevents limbs from getting caught in t...

Page 30: ...mbs from getting caught in the rotating cardan shaft see fig 35 pt 10 H Support cardan shaft Prevents damage to the cardan shaft or its protective sleeve see fig 35 pt 05 K User Manual see Preface and...

Page 31: ...hing water pump 03 Transport support bottom roller bend and knee 30 wells set option 04 Knee 30 wells set option 05 Steel frame 06 Telescopic pipe 2 metres for wells set also fits between pos 27 and p...

Page 32: ...t option 36 Flushing hose 37 Roller bend bottom 38 Roller bend top 39 Suction hose 40 Overflow hose 41 Support leg 42 Pressure compensation valve 43 Pin top stop guide arm 44 Manually operated flushin...

Page 33: ...__________________________________________________________________User manual Homburg Drain Cleaner type Junior Copyright HOMBURG HOLLAND 32...

Page 34: ...p 02 Protective cover flushing water pump shaft 03 Suspension point three point suspension 04 Oil gauge glass filler cap flushing water pump 05 Cardan shaft support 06 Suspension point three point sus...

Page 35: ...__________________________________________________________________User manual Homburg Drain Cleaner type Junior Copyright HOMBURG HOLLAND 34...

Page 36: ...guide arm can be adjusted around its horizontal centre line using a self locking hand winch The guide arm can also be manually adjusted a little around a vertical line The flushing hose can be fed th...

Page 37: ...__________________________________________________________________User manual Homburg Drain Cleaner type Junior Copyright HOMBURG HOLLAND 36...

Page 38: ...n only be unfolded to the right of the machine That means the drainpipes to be cleaned must always be kept to the right of the tractor and the machine In areas without ditches in which the drainpipes...

Page 39: ...ng hose 27 mm Wall thickness flushing hose 3 3 mm Drive flushing hose hydraulic Operating speed 20 m min max Water pressure controller 2 5 3 5 MPa 25 35 bar Water pressure at the nozzle 1 0 1 5 MPa 10...

Page 40: ...__________________________________________________________________User manual Homburg Drain Cleaner type Junior Copyright HOMBURG HOLLAND 39...

Page 41: ...nominal at 400 rpm Pressure accumulator 0 7 MPa 7 bar Speed 350 550 rpm Input power 13 3 kW 18hp Mass 27 5 kg Lubricating oil 1 85 litres SAE20 30 Maximum head 3 m 7 4 Technical requirements tractor...

Page 42: ...m 10 to 90 Indoors as well as outdoors environment without dust and or gas explosion risk 7 6 Conversion table SI units ANSI units ANSI units SI units 1 kg 2 2046 lbs 1 lb 0 453592 kg 1 m 3 28 ft 1 ft...

Page 43: ...and fig 35 pt 08 Make sure the reel is not pressed in by slings or hoisting cables when hoisting it That can be achieved by using an equator WARNING Only hoist the machine on the hoisting eyes A forkl...

Page 44: ...__________________________________________________________________User manual Homburg Drain Cleaner type Junior Copyright HOMBURG HOLLAND 43 9 CONTROLS...

Page 45: ...l valve C fully clockwise 3 Feed the flushing hose out of the drainpipe at 30 m min using the pressure compensation valve B Read from the metres counter how many metres a minute are being fed out 4 No...

Page 46: ..._____________________User manual Homburg Drain Cleaner type Junior Copyright HOMBURG HOLLAND 45 Screw setting is factory sealed at 3 5 MPa 35 bar Always use the top hook A F Pressure gauge flushing wa...

Page 47: ...se to decrease the pressure on the feeding in out rolls of the flushing hose Rotate lever clockwise to increase the pressure on the feeding in out rolls of the flushing hose Flushing hose guide see fi...

Page 48: ...t 46 and pt 33 This can be used to fix the roller bend before the drainpipe outflow when feeding in out the flushing hose Fixed hook guide arm see fig 34 pt 24 Used to hook on the steel cable to adjus...

Page 49: ...__________________________________________________________________User manual Homburg Drain Cleaner type Junior Copyright HOMBURG HOLLAND 48...

Page 50: ..._____________ Date check __________________________ Time start check ___________________________ _____________________________________________________________________ Check OK Not OK General damage an...

Page 51: ...sence float Check that the two shut off valves are closed Presence and operation of Top half guide arm Bottom half guide arm Support leg Roller bends 2 Wells set pipe option Wells set knee 30 option S...

Page 52: ...tre 04 Fill out the following formula _86400__ M L x A x T L Length drainpipe metres A Drainpipe spacing in metres T Measured time seconds M Number of millimetres discharged per day For grass land mai...

Page 53: ...afety instructions as described in the safety chapter of this user manual 02 If necessary equip the tractor with sufficient front weights 03 Make sure the machine is on a level surface 04 If necessary...

Page 54: ..._________________User manual Homburg Drain Cleaner type Junior Copyright HOMBURG HOLLAND 53 07 Couple the top rod of the three point to the top link pin of the machine and if necessary set the correct...

Page 55: ...shaft also refer to the instructions that came with the cardan shaft WARNING Apply the tractor parking break switch off the tractor engine and take the tractor ignition key from the lock 01 Slide the...

Page 56: ...10 Remove the synthetic and steel sawdust and filings 11 Coat the sliding splines with lubricating grease 12 Slide the two cardan shaft sections and the protective sleeve back together Be sure to slid...

Page 57: ...aft over the water pump shaft Slide the cardan shaft over the pto while holding the thin side of the protective sleeve down 02 Check that the spring tensioned catch of the cardan shaft sits in the rec...

Page 58: ...switch off the hydraulic control valve of the tractor then move the hydraulic control lever of the machine back and forth a number of times before connecting or disconnecting the hydraulic quick conne...

Page 59: ...__________________________________________________________________User manual Homburg Drain Cleaner type Junior Copyright HOMBURG HOLLAND 58...

Page 60: ...safety chapter of this user manual 02 Switch on the working lights if you have to work in the dark 03 Take the plug of the lighting beam from the tractor outlet if mounted 04 Lift the machine some 10...

Page 61: ...18 Tighten the steel cable using the self locking hand winch 19 Take the guide arm with roller bend fig 34 pt 28 from the clamp and put it in the top half and fix it with the clamp holder 20 Place the...

Page 62: ...ure using the adjusting lever fig 34 pt 49 Do not set the clamping pressure too high 30 Mount the end piece with guide basket and nozzle if necessary 31 Fix the roller bend using the supplied fixing p...

Page 63: ...___________________________________________________________User manual Homburg Drain Cleaner type Junior Copyright HOMBURG HOLLAND 62 34 Put the right hand control valve fig 38C fully open turn anticl...

Page 64: ...fig 34 pt 20 by taking loose the hook clamp fig 05A CAREFUL Do not activate cardan shaft or the water pump when it can reasonably be expected that the water in the pump is frozen 40 Switch on the card...

Page 65: ...eve the smallest possible water flow from the overflow hose That saves energy Make sure that the pressure indicated on the pressure gauge see fig 05 and fig 19 pt 15 remains between 2 5 MPa and 3 MPa...

Page 66: ...s counter to know when the flushing hose has reached the end of the drainpipe feeding in 300 m takes 12 min When the nozzle hits an obstacle during feeding in for instance a blockage the flushing hose...

Page 67: ...e to reel in the flushing hose as clean as possible to prevent slip and drive problems with the flushing hose Proceed as follows to achieve this WARNING The water pressure must never exceed 5MPa 50 ba...

Page 68: ...pen anticlockwise when the nozzle approaches the end of the drainpipe That stops feeding out the flushing hose 09 Close the hydraulic control valve see fig 38A in its central position 10 Carefully tak...

Page 69: ...unted 05 Close the hydraulic control valve see fig 38A in the right hand position 06 Slowly close the right hand speed control valve fig 38C clockwise to pull the flushing hose completely out of the g...

Page 70: ...o transport position Wing bolt loose slide in tighten wing bolt 18 Roll up the suction hose with suction basket and float and hang them on the machine fig 34 pt 08 19 Roll up the overflow hose and han...

Page 71: ...the tractor then move the control lever of the machine back and forth a number of times before connecting the hydraulic quick connect couplings of the machine to the tractor CAREFUL Take measures to p...

Page 72: ...__________________________________________________________________User manual Homburg Drain Cleaner type Junior Copyright HOMBURG HOLLAND 71...

Page 73: ...HOMBURG HOLLAND 72 08 Hang the cardan shaft on its special support fig 35 pt 05 on the machine 09 Uncouple the top rod of the three point suspension from the machine fig 35 pt 06 10 Uncouple the lowe...

Page 74: ...overflow hose and the water supply hose of the reel fig 41A in the bucket 07 Switch on the cardan shaft and let the flushing water pump take up the anti freeze mixture to prevent frost damage and int...

Page 75: ...___________________________User manual Homburg Drain Cleaner type Junior Copyright HOMBURG HOLLAND 74 14 Check the flushing water pump oil level The level must be at the mark of the sticker on the oil...

Page 76: ...Maintenance must only be carried out by trained and appointed personnel that does not use alcohol medicines or drugs None of the substances on or in the machine are suitable for internal use Make sur...

Page 77: ...move a protective casing of an operating machine If the machine is used under special operating conditions for instance 24 hours a day 7 days a week with very dirty flushing water a modified maintenan...

Page 78: ...C Do not use detergent for that will cause the flushing hose drive wheels to slip 11 4 Changing oil flushing water pump This must be done annually Be sure there is no air left in the cylinder head aft...

Page 79: ...eck chain tension 1 Grease Mollub Alloy 777 1 Chain reel drive Lubricate 1 Grease Mollub Alloy 777 1 Swivel points pressure controller Lubricate 6 Engine oil 5W30 Suspension pin Lubricate 1 Grease Mol...

Page 80: ...or Copyright HOMBURG HOLLAND 79 Part 8 hours or daily 40 hours or weekly 250 hours or monthly Qty per machine Material Method Dust covers quick connect coupling Check 2 Check presence and condition Hy...

Page 81: ...to know what your nearest address is for minor and major maintenance and repairs ordering parts and getting technical advice you can ask the manufacturer for the telephone number of the current impor...

Page 82: ...onnection defective Pump valves do not close properly Pressure in accumulator incorrect Leaking suction hose Leaking pump coupling Submerge suction basket Clean suction basket Repair connection Repair...

Page 83: ...its central position 02 Carefully take the tension open off the hook clamp fig 05A of the water pressure controller 03 Switch off the cardan shaft tractor 04 Switch off the hydraulic control valve of...

Page 84: ...MBURG HOLLAND 83 08 Check the diaphragms 09 Replace the defective diaphragm Important Be sure there is no air left in the cylinder head after changing the diaphragms The air can be removed by tilting...

Page 85: ...sound manner as prescribed by the local authorities Accumulator in the water pump The gas pressure in the accumulator is high Only specialised personnel with specialised equipment are allowed to depr...

Page 86: ...er Suspension point three point suspension 17 Sticker Trademark and company logo 18 Flushing water pressure gauge 28 Hydraulic diagram Junior 29 Rear view Junior 30 Storage compartment user manual 31...

Page 87: ...__________________________________________________________________User manual Homburg Drain Cleaner type Junior Copyright HOMBURG HOLLAND 86 15 SUBJECT INDEX...

Page 88: ...3 guide tube 31 handling characteristics 19 height 20 39 high pressure cleaner 77 hoisting eye 20 31 34 hoisting point 28 76 hook clamp 64 hose guide 31 hoses 25 HPE 39 hydraulic control valve 83 hydr...

Page 89: ...cable 31 48 61 sticker 26 29 50 storage compartment 6 suction basket 32 39 68 70 74 suction basket 60 suction hose 32 64 68 70 74 suspension bracket 31 swivel lock pin 32 synthetic 85 technical advice...

Page 90: ...Is this publication complete yes no set up correctly yes no clear yes no well illustrated yes no Please circle where applicable Does this user manual satisfy your wishes How can this user manual be i...

Page 91: ...HOMBURG S TEED S Z IJN IN G EVET TAN D W IELEN H AN D LIER M O ETEN H O L L A N D 978439 BLAD 00 Junior APR IL2001 978446 1 341 0 1 341 1 1 341 2 978436 1 341 3 1 31 42 978443 1 341 4...

Page 92: ...2 40842 4501 1 1 3004 1 3535 1 3704 40841 4501 1 45042 40982 1 3702 40060 1 3701 42021 1 3000 40981 1 3002 1 3001 40841 40060 40841 40080 1 341 9 O PE RATO R S M AN U AL 1 3430 N L O PE RATO R S M AN...

Page 93: ...BLAD 02 Junior April 2001 40841 1 301 5 1 3009 1 3704 1 3535 40841 40806 40806 40806 40806 1 31 08 40841 1 31 1 1 40841 4051 2 1 3753 1 3754 40801 1 3756 1 3938 1 3753...

Page 94: ...BLAD 03 Junior April 2001 40060 1 3704 1 3535 40841 1 3022 4061 5 1 3024 1 301 9 40570 40909 4001 8 40838 40840 1 31 42...

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Page 97: ...4091 2 BLAD 05A Junior April 2001 40842 1 3058 40807 4091 2 40079 1 3760 1 3042 1 3729 1 3729 40085 40842 1 3762 40841 1 3766 40060 1 3726 1 3725 1 3726 1 3723 1 3534...

Page 98: ...Junior April 2001 1 3089 1 3090 1 3091 1 3956 1 3771 40841 1 3841 40981 1 3096 1 3095 40841 1 3093 40841 1 3987 1 3771 40060 1 3841 40841 1 31 1 2 1 3321 1 3771 40060 1 3841 40841 1 3047 1 3097 40060...

Page 99: ...1 3798 BLAD 06A Junior April 2001 40842 4201 0 1 3776 40841 1 3964 40060 1 3680 1 3723 1 3726 1 3725 1 3726 1 3534 1 3725 1 3725 1 5m m 1 3966 40080...

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Page 110: ...e DESCRIPTION QTY 1 110 H0005 001 Lassam 1 2 110 H0018 001 Spacer 18 3 110 H0019 001 Zeskantflensbout M8 x 20 DIN6921 8 8 EV 36 4 110 H0021 001 HPE rol 48 2 5 13771 HPE rol 60 16 6 110 H0017 001 Borgb...

Page 111: ...acer 19 3 110 H0019 001 Zeskantflensbout M8 x 20 DIN6921 8 8 EV 38 4 110 H0017 001 Borgbout 1 5 110 H0021 001 HPE rol 48 1 6 13771 HPE rol 60 17 7 40981 Vleugelbout M12 x 025 1 8 110 13095 462 As 12 1...

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