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SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT

Protable DVD player

Dec. 2005

 Digital Media Systems Group, Hitachi Asia Ltd.

Caution

Be sure to read this manual before servicing. To assure safety from fire, electric shock, injury harmful radiation
and materials, various measures are provided in this Hitachi protable DVD player.
Be sure to read the cautionary items described in the manual to maintain safety before servicing.

Service warning

 

1. Do not attempt to modify this product in any way and never perform customized installations without manu-

facturer’s approval. Unauthorized modifications will not only void the warranty,but may lead to your being
liable for any resulting property damage or user injury.
Service workshould be performed only after you are thoroughly familiar with all of the following safety che-
cks and servicing guidelines. To do otherwise,increase the risk of potential hazards and injury to the user.
While servicing,use an isolation transformer for protection from A.C. line shock.

2.

3.

Contents

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SAFETY NOTICE....................................................2

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PRODUCT SPECIFICATIONS.................................3

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FUNCTIONAL OVERVIEW..................................4-6

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CONNECTIONS....................................................7-8

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TROUBLESHOOTING........................................18-20

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PDV-1021S

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REPLACEMENT PART LIST........................................21-36

WIRING DIAGRAM .............................................9

PCB WIRING DIAGRAMS.........................................10-12

BLOCK DIAGRAM...............................................13

SCHEMATIC DIAGRAMS....................................14-17

8

Summary of Contents for PDV-1021S

Page 1: ...zed installations without manu facturer s approval Unauthorized modifications will not only void the warranty but may lead to your being liable for any resulting property damage or user injury Service workshould be performed only after you are thoroughly familiar with all of the following safety che cks and servicing guidelines To do otherwise increase the risk of potential hazards and injury to t...

Page 2: ...f a laser diode that is very susceptible to external static electrocity When replacing please use a conductive mat soldering iron with ground to protect the laser from damaged by static electricity Please apply the same procedure when repair IC Soldering iron with ground wire or ceramic type Ground conductive wrist strap for body Conductive mat The ground resistance between the ground line and the...

Page 3: ...tal Output Digital Audio Video Output Operating Temperature Range Power Supply Power Consumption Dimension WxHxD Weight 3 PRODUCT SPECIFICATIONS 650nm PAL AUTO NTSC 20Hz 20kHz 1 0dB 95 dB 80 dB 1kHz 85 dB 85dB Output Level 2V 10 Load Impedance 10 k ohm Output Level 0 5Vp p Output Level 1Vp p 20 Load Impedance 75 ohm 5 35 oC DC 9V 2 2A 20W 257 x 32 x 169 mm 1 2kg ...

Page 4: ... 8 PHONE 1 2 Earphone jacks 6 POWER ON OFF Turn the player on or off 7 VOLUME Volume control 2 CARD SLOT Memory card slot 9 AV OUT 12 COAXIAL Digital audio output jack 11 DC OUT 5V 13 AV IN 5 DC IN 9V Power supply jack USB MEMORY CARD SLOT Left of Player Right of Player 3 10 COMPONENT VIDEO PROGRESSIVE SCAN OUT COMPONENT VIDEO PROGRESSIVE SCAN OUT ...

Page 5: ...5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 LCD SCREEN 2 SPEAKER 5 PLAY 3 OPEN 4 DISC DOOR 6 PAUSE 7 STOP 8 DIRECTION BUTTONS 9 ENTER 12 MENU 10 MONITOR 11 USB CARD 14 SOURCE 13 PREV NEXT 2 Top of Player ...

Page 6: ...DIO MODE DIGEST 1 2 3 4 5 6 9 8 7 10 0 10 9 FAST BACKWARD FAST FORWARD 10 PREV NEXT 11 AUDIO MODE 12 REPEAT 13 DIGEST 21 CARD USB 22 TIME SEARCH 23 RESUME 24 PLAY MODE 25 ANGLE 26 AUDIO LANGUAGE 1 SUBTITLE 2 OSD ON SCREEN DISPLAY 3 NUMBER BUTTONS 4 SETUP 5 PLAY 6 TOP MENU 7 PAUSE 8 STOP 14 REPEAT A B 15 MUTE 16 ZOOM 17 MENU 18 DIRECTION BUTTONS 19 SLOW MOTION PLAY 20 RETURN not applicable to this ...

Page 7: ...n repeatedly to select AV out when you turn on the player For connection through COMPONENT VIDEO PROGRESSIVE SCAN OUT Press button repeatedly to select YCBCR or YPBPR out when you turn on the player Connecting to a TV and an Amplifier To Video Input Yellow To Audio R Input Red To Audio L Input White To AV OUT Black NOTE When you turn on the player press button repeatedly to select AV OUT COMPONENT...

Page 8: ...TE When you turn on the player press button repeatedly to select AV IN Game Console TV Tuner Yellow Red White To AV Output Female to Female RCA Adaptor not supplied AV cable supplied with game console To DC OUT 5V To AV IN Black To DC IN 5V COMPONENT VIDEO PROGRESSIVE SCAN OUT COMPONENT VIDEO PROGRESSIVE SCAN OUT To Video Input Yellow To Audio R Input Red To Audio L Input White ...

Page 9: ...RED3 RED4 RED5 GND V2T V4T V6T V8T V10T A VDD 8 8V GND VCOM U D V13T 16V V14T 10V V12T LCD VDD GND GND STV1 DIO1 CPV OE STV2 DIO2 POL CPV POL LD 14 5V STV 16 5V GND GND 5 5V 5 5V SPKL SPKL SPKR SPKR GND GND TFT ON OFF BRIGHT CON TFT HV9V TFT HV9V BLU0 BLU1 BLU2 BLU3 BLU4 BLU5 GRE0 GRE1 GRE2 GRE3 GRE4 GRE5 RED0 RED1 RED2 RED3 RED4 RED5 GND OE 1 2 3 4 5 6 7 8 9 10 POWER SW GND GND GND DCIN DC DC USB...

Page 10: ...FUNCTION BUTTON PCB 10 PCB WIRING DIAGRAMS POWER SWITCH PCB HV PCB IF PCB ...

Page 11: ...MAIN PCB TOP 11 ...

Page 12: ...MAIN PCB BOTTOM 12 ...

Page 13: ...ashROM MX29LV160ABTC 70 64M SDRAM HY57V641620ETP H TC4W53 27MHz AUDIO D A PCM1753 UPD5300 TFT MONITOR AUDIO AMP AZ4558 74LV4052PW HWD4863 HIGH VOLTAGE ASS Y 74HCU04 27MHz VIDEO OUT AUDIO OUT PHONE OUT SPEAKER LOUT SPEAKER ROUT L R L R DRIVER 5V 5V AUDIO 5V 5V 3 3V 1 8V AUDIO 5V TFT POWER 3 3V 5V 2 5V 8 8V 16V 10V COAXIAL OUT DC 9V OSCILLATOR OZ9RR VIDEO IN AUDIO IN USB CARD YP B P R YC B C R BA766...

Page 14: ...4 DQ1 DQ12 DQ13 GND DQ0 DQ2 DACVDDB GND CVBS DQ10 DQ9 DACVDDB P5V CB95 1N KEYIN3 SD DATA1 B R SD DATA2 KEYIN2 SD DATA3 KEYOUT0 KEYIN1 GND SD DATA0 G V18 GND KEYIN0 DV33 C136 10U 16V KEYOUT3 KEYOUT1 CS MA7 V18 KEYOUT2 MA6 DV33 SDRAM3V3 MA9 V18 MA11 MA8 MA10 MA0 DCLK MA2 MA1 DV33 MA3 DCKE GND DV33 V1P4 V18 C37 10U 16V AD7 DQM1 FG LIMIT DV33 V2P8 DV33 DV33 R164 680K C177 2N2 R3 10 9 L5 601 MS BS MS D...

Page 15: ... 25 RT ENB COMP1 FB1 SS SW3 PVCC2 BOOT2 VREF GND FB2 COMP2 INV3 FB3 COMP3 CDET SW2 SW2 PGND REG SW1 SW1 BOOT1 PVCC1 VCC FIN FIN VD024 DTC144 R12 NC N4 BA05 1 3 2 IN GND OUT C251 30P C83 10U 16V C79 10U 16V VD13 DTA124 C194 2 2U R236 15K C71 16V 10U CB05 100N C78 10U 16V VD003 B240A C50 100N CB26 100n C4 16v 100u R237 20K R235 51K HEC3600 010010 JS001 C6 100N JS3 DC 5VPQ10 5 4 1 2 3 5 4 1 2 3 N01 B...

Page 16: ...IOA4 58 A16 67 IOA0 92 AD5 85 IOA6 60 IOA7 61 IOCS 76 IOCE 78 DVSS 90 AD0 79 IOWR 66 IOA1 77 UWR 94 URD 95 DVDD3 96 UP1_2 97 UP1_3 98 UP1_4 99 UP1_5 100 UP1_6 101 UP1_7 102 UP3_0 103 UP3_1 104 UP3_4 105 RD4 116 UP3_5 106 ICE 107 PRST 108 IR 109 INT0 110 DQM0 111 IO_19 112 RD15 122 RD7 113 RD6 114 RD5 115 RD3 117 DVDD3 118 RD1 120 RD2 119 RD0 121 RD14 123 RD13 124 RD12 125 RD11 126 RD9 128 RD10 127...

Page 17: ...KR SPKR 14 5V R47 100K 16 5V C12 ECJMFF1A226Z C11 4700P GRN4 GRN2 RED1 C32 10U 16v C10 100P GRN3 GRN5 C31 0 1u C43 10U 16v A VDD 8 8V V9T V5T V3T L6 101 V1T BLU2 R44 470 BLU3 BLU5 GND LD STHR GRN0 GND R43 120 LCD VDD GND GRN1 GRN0 GRN2 R46 33K R62 33K STHL GRN1 C9 330P VD11 2412 DCLK1 R45 220K C21 10U 16v VCOM 16V VR2 5K 1 3 2 VD5 BAV99 3 1 2 VD7 BAV99 3 1 2 R52 510 R58 100K C23 10U 16v V1T C13 1U...

Page 18: ...om assembly to check the connector harness Open the top and bottom assembly to check the connector to the main board yes yes no no yes Refer to the symptom NO POWER NO GREEN LED Is the connector harness broken Replace broken yes Remove the LCD cover and plate of the LCD unit to check the connector of the FL harness Is the connector OK no Repair connector Replace FL inverter or LCD no yes Is the co...

Page 19: ...n the power What is the reaction of the DVD drive The DVD drive works but the initializing operation of the optical pick up lens does not start the optical pick up lens operates twice or abnormal noise sound Replace DVD drive or main board DVD drive does not work The operation of the DVD player stops at initializing display Is there any message shown on display Loading displayed Nothing on display...

Page 20: ...ace main board Replace battery yes Install a good battery does the LED lights up orange while the AC adapter is connected and does the DVD drive operate OK NOTE For this check use a battery which is not fully charged because the LED does not light when the battery is fully charged Before this check make sure other function work correctly no SYMPTOM NO SOUND COMES FROM THE HEADPHONES start Replace ...

Page 21: ...WB ASSY MISCELLANEOUS 21 REPLACEMENT PART LIST PRODUCT SAFETY NOTE Components marked with a to safety The use of a substitute replacement part which does not have the same safety characteristics may create shock fire or other hazards Don t degrade the safety of the receiver through improper servicing quote the components shown in this page for servicing purposes The following service parts list ar...

Page 22: ...S Y 1 YZEA7397 A102VW01 TFT LCD 1 YZES00112B HITACHI 10 2 TRAVEL BAG 1 YZES0535B CAR CIGARETTE ADAPTER 1 YZES0577K ADPV18A AC POWER ADAPTER 1 YZES06159 PDV RM701 REMOTE 1 YZES14211A PDV 1021S OWNER MANUAL ENGLISH 1 YZES14211B PDV 1021S OWNER MANUAL CHINESE 1 YZES2839 LGK G1628 161D 1 YZES30918 DVD1210A SPEAKER CONNECT WIRE 1 YZES3421B 20PINHARNESS L160 1 YZES3421C 20PINHARNESS 5 PF L140 1 YZES3544...

Page 23: ... SOCKET 1 YZES00112B HITACHI 10 2 TRAVEL BAG 1 YZES0535B CAR CIGARETTE ADAPTER 1 YZES0577J ADPV18A AC POWER ADAPTER 1 YZES06159 PDV RM701 REMOTE 1 YZES14211A PDV 1021S OWNER MANUAL ENGLISH 1 YZES14211C PDV 1021S OWNER MANUAL RUSSIA 1 YZES14211D PDV 1021S OWNER MANUAL ARABIA 1 YZES2839 LGK G1628 161D 1 YZES30918 DVD1210A SPEAKER CONNECT WIRE 1 YZES3421B 20PINHARNESS L160 1 YZES3421C 20PINHARNESS 5 ...

Page 24: ...02VW01 TFT LCD 1 YZES00112B HITACHI 10 2 TRAVEL BAG 1 YZES0535B CAR CIGARETTE ADAPTER 1 YZES0577K ADPV18A AC POWER ADAPTER 1 YZES06159 PDV RM701 REMOTE 1 YZES14211A PDV 1021S OWNER MANUAL ENGLISH 1 YZES14211D PDV 1021S OWNER MANUAL ARABIA 1 YZES2839 LGK G1628 161D 1 YZES30918 DVD1210A SPEAKER CONNECT WIRE 1 YZES3421B 20PINHARNESS L160 1 YZES3421C 20PINHARNESS 5 PF L140 1 YZES3544 SD P1200 SPEAKER ...

Page 25: ...0K R57 YZEP11023 Resistor chip 1M R16 YZEP11000 Resistor chip 0 R58 YZEP11003 Resistor chip 10 R17 YZEP11028 Resistor chip 1 8K R59 YZEP11013 Resistor chip 10K R18 YZEP11015 Resistor chip 15K R60 YZEP11012 Resistor chip 4 7K R19 YZEP11140 Resistor chip 22 R61 YZEP11012 Resistor chip 4 7K R20 YZEP11005 Resistor chip 75 R62 YZEP11004 Resistor chip 33 R21 YZEP11013 Resistor chip 10K R63 YZEP11004 Res...

Page 26: ...90 R5 YZEP11023 Resistor chip 1M R7 YZEP11019 Resistor chip 100K R8 YZEP11117 Resistor chip 510 R1 YZEP11054 Resistor chip 7 5K R9 YZEP11344 Resistor chip 3K R2 YZEP11052 Resistor chip 3K R11 YZEP11057 Resistor chip 51K R3 YZEP11004 Resistor chip 33 R12 YZEP11013 Resistor chip 10K R4 YZEP11054 Resistor chip 7 5K R13 YZEP11004 Resistor chip 33 R5 YZEP11052 Resistor chip 3K R14 YZEP11004 Resistor ch...

Page 27: ...39 Resistor chip 56K R189 YZEP11000 Resistor chip 0 R240 YZEP11037 Resistor chip 27K R190 YZEP11019 Resistor chip 100K R241 YZEP11040 Resistor chip 68K R191 YZEP11015 Resistor chip 15K R312 YZEP11004 Resistor chip 33 R192 YZEP11009 Resistor chip 1K R407 YZEP11013 Resistor chip 10K R193 YZEP11015 Resistor chip 15K R444 YZEP11013 Resistor chip 10K R194 YZEP11009 Resistor chip 1K R454 YZEP11013 Resis...

Page 28: ... YZEP20015 Capacitor chip 0 1uF C44 YZEP20035 Capacitor chip 1uF C8 YZEP20101 ECJ2FF1C106Z C45 YZEP20002 Capacitor chip 22pF C9 YZEP30014D Electrolytic CAP 100uF 16V C46 YZEP20035 Capacitor chip 1uF C01 YZEP20015 Capacitor chip 0 1uF C47 YZEP20035 Capacitor chip 1uF C02 YZEP20015 Capacitor chip 0 1uF C49 YZEP20029 Capacitor chip 330pF C04 YZEP20015 Capacitor chip 0 1uF C50 YZEP20101 ECJ2FF1C106Z C...

Page 29: ...tor chip 220pF C120 YZEP20015 Capacitor chip 0 1uF C87 YZEP20015 Capacitor chip 0 1uF C121 YZEP11118 Resistor chip 75K C88 YZEP20015 Capacitor chip 0 1uF C122 YZEP20015 Capacitor chip 0 1uF C89 YZEP30014D Electrolytic CAP 100uF 16V C123 YZEP20101 ECJ2FF1C106Z C90 YZEP20015 Capacitor chip 0 1uF C124 YZEP11005 Resistor chip 75 C91 YZEP20035 Capacitor chip 1uF C125 YZEP20101 ECJ2FF1C106Z C92 YZEP2001...

Page 30: ...0UF C247 YZEP20014 Capacitor chip 47000pF C163 YZEP20085 GRM40Y5V225Z16 C248 YZEP20035 Capacitor chip 1uF C164 YZEP20028 Capacitor chip 220pF C249 YZEP20009 Capacitor chip 1000pF C165 YZEP20015 Capacitor chip 0 1uF C250 YZEP20009 Capacitor chip 1000pF C166 YZEP20015 Capacitor chip 0 1uF C251 YZEP20004 Capacitor chip 30pF C167 YZEP20101 ECJ2FF1C106Z C252 YZEP20009 Capacitor chip 1000pF C168 YZEP200...

Page 31: ...EP20015 Capacitor chip 0 1uF CB26 YZEP20015 Capacitor chip 0 1uF CB124 YZEP20015 Capacitor chip 0 1uF CB30 YZEP20015 Capacitor chip 0 1uF CB126 YZEP20015 Capacitor chip 0 1uF CB34 YZEP20015 Capacitor chip 0 1uF CB127 YZEP20015 Capacitor chip 0 1uF CB36 YZEP20015 Capacitor chip 0 1uF CB128 YZEP20015 Capacitor chip 0 1uF CB40 YZEP20015 Capacitor chip 0 1uF CB129 YZEP20015 Capacitor chip 0 1uF CB41 Y...

Page 32: ...659 Impedance at 100MHz 600 L015 YZEP6659 Impedance at 100MHz 600 L20 YZEP6659 Impedance at 100MHz 600 L21 YZEP6659 Impedance at 100MHz 600 VD1 YZEP5722 RB060L 40 L22 YZEP6659 Impedance at 100MHz 600 VD2 YZEP5722 RB060L 40 L23 YZEP6659 Impedance at 100MHz 600 VD3 YZEP5073D 2SD601A R L24 YZEP6659 Impedance at 100MHz 600 VD4 YZEP5722 RB060L 40 L25 YZEP6659 Impedance at 100MHz 600 VD5 YZEP5817 A03401...

Page 33: ... 7 F D005 YZEP90353 MX29LV160ABTC 70 VD003 YZEP5722 RB060L 40 N1 YZEP5759B AO4801L VD004 YZEP5722 RB060L 40 N2 YZEP90018B HWD4863 VD024 YZEP5706A DDTC144EUA 7 F N3 YZEP90072F BA33BC0FP E2 VD407 YZEP5067 KTA1298 N4 YZEP90092C BA50BC0FP E2 VD501 YZEP5766D STZ6 2N N5 YZEP4530J AZ4558BM E1 VD502 YZEP5766D STZ6 2N N6 YZEP5714 FMC3AT148 VD509 YZEP5073D 2SD601A R N7 YZEP90642 UPD5300G VD510 YZEP5073D 2SD...

Page 34: ...90 R5 YZEP11023 Resistor chip 1M R7 YZEP11019 Resistor chip 100K R8 YZEP11117 Resistor chip 510 R1 YZEP11054 Resistor chip 7 5K R9 YZEP11344 Resistor chip 3K R2 YZEP11052 Resistor chip 3K R11 YZEP11057 Resistor chip 51K R3 YZEP11004 Resistor chip 33 R12 YZEP11013 Resistor chip 10K R4 YZEP11054 Resistor chip 7 5K R13 YZEP11004 Resistor chip 33 R5 YZEP11052 Resistor chip 3K R14 YZEP11004 Resistor ch...

Page 35: ...C11 YZEP20059 Capacitor chip 4700pF R40 YZEP11038 Resistor chip 39K C12 YZEP20029 Capacitor chip 330pF R41 YZEP11038 Resistor chip 39K C13 YZEP20035 Capacitor chip 1uF R42 YZEP11019 Resistor chip 100K C14 YZEP20035 Capacitor chip 1uF R43 YZEP11048 Resistor chip 120 C15 YZEP31100B Ceramic CAP 10uF 16V R44 YZEP11008 Resistor chip 470 C16 YZEP31100B Ceramic CAP 10uF 16V R45 YZEP11044 Resistor chip 22...

Page 36: ...015 Capacitor chip 0 1uF CB5 YZEP20015 Capacitor chip 0 1uF VR1 YZEP0620A TMC3K B50K TR CB6 YZEP20015 Capacitor chip 0 1uF VR2 YZEP0619A TMC3K B5K TR CB7 YZEP20015 Capacitor chip 0 1uF CB8 YZEP20015 Capacitor chip 0 1uF N1 YZEP4513 NJM4580E TE2 CB9 YZEP20015 Capacitor chip 0 1uF N2 YZEP4592 TL1453CPWRG4 CB10 YZEP20015 Capacitor chip 0 1uF N3 YZEP90351 AP1117D33LA CB11 YZEP20015 Capacitor chip 0 1u...

Page 37: ...PDV 1021S SC No 0018E Copyright Digital Media Systems Group 2005 All rights reserved ...

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