HIMA HIMatrix F31 02 Manual Download

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HIMatrix

Safety-Related Controller

F31 02 Manual

HIMA Paul Hildebrandt GmbH + Co KG

Industrial Automation

Rev. 1.01

HI 800 147 E

Summary of Contents for HIMatrix F31 02

Page 1: ...HIMatrix Safety Related Controller F31 02 Manual HIMA Paul Hildebrandt GmbH Co KG Industrial Automation Rev 1 01 HI 800 147 E ...

Page 2: ...on on which information should be included in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material without prior notice For further information refer to the CD ROM and our website http www hima de and http www hima com Copyright 2010 HIMA Paul Hildebrandt GmbH Co KG All rights reserved Contact HIMA Address HIMA Paul Hildebrandt GmbH Co K...

Page 3: ...Related Digital Inputs 11 3 1 1 1 Reaction in the Event of a Fault 12 3 1 1 2 Line Control 12 3 1 2 Safety Related Digital Outputs 13 3 1 2 1 Reaction in the Event of a Fault 14 3 1 2 2 Line Control 14 3 2 Equipment Scope of Delivery 15 3 2 1 IP Address and System ID SRS 15 3 3 Type Label 16 3 4 Assembly 17 3 4 1 LED Indicators 18 3 4 1 1 Operating Voltage LED 18 3 4 1 2 System LEDs 19 3 4 1 3 Com...

Page 4: ...al Outputs for F31 02 32 4 3 3 1 Module Tab 32 4 3 3 2 DO 8 Channels Tab 33 4 4 Configuring a Remote I O Using ELOP II Factory 34 4 4 1 Configuring the Inputs and Outputs 34 4 4 2 Signals and Error Codes for the Inputs and Outputs 34 4 4 3 Digital Inputs for F31 02 35 4 4 4 Digital Outputs for F31 02 37 5 Operation 38 5 1 Handling 38 5 2 Diagnosis 38 6 Maintenance 39 6 1 Faults 39 6 1 1 Operating ...

Page 5: ...ing Transport Disposal This manual distinguishes between the following variants of the HIMatrix system Programming tool Processor operating system Communication operating system SILworX Version 7 and beyond Version 12 and beyond ELOP II Factory Versions prior to 7 Versions prior to 12 Table 1 HIMatrix System Variants The manual distinguishes among the different variants using Separated chapters Ta...

Page 6: ...rX ELOP II Factory Online Help Instructions on how to use ELOP II Factory Ethernet IP protocol INTERBUS protocol First Steps SILworX Introduction to SILworX using the HIMax system as an example HI 801 103 E First Steps ELOP II Factory Introduction to ELOP II Factory HI 800 006 E Table 2 Additional Relevant Documents The latest manuals can be downloaded from the HIMA website www hima com The revisi...

Page 7: ...rly marked 1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a minimum The content is structured as follows Signal word danger warning caution notice Type and source of danger Consequences arising from the danger Danger prevention The signal words have the following meanings Danger indicates hazardous situation whic...

Page 8: ...Rev 1 01 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and tricks appear as follows TIP The tip text is located here ...

Page 9: ...nce with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with IEC EN 61131 2 Altitude 2000 m Housing Standard IP20 Supply voltage 24 VDC 1 The values specified in the technical data apply and are decisive for devices with extended environmental requirements Table 3 Environmental Requirements Exposing the HIMax system to environmenta...

Page 10: ... user program Faults in the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMatrix system is a part of the safety equipment of a site If a device or a module fails the site adopts the safe state In case of emergency no action that may prevent the HIMatrix systems from operating safely is permitted ...

Page 11: ...s 3 1 1 Safety Related Digital Inputs The controller is equipped with 20 digital inputs The state HIGH LOW of each input is signaled by an individual LED Mechanical contacts without own power supply or signal power source can be connected to the inputs Potential free mechanical contacts without own power supply are fed via an internal short circuit proof 24 V power source LS Each of them supply a ...

Page 12: ...2 EMERGENCY STOP devices in accordance with EN 60947 5 1 and EN 60947 5 5 Figure 2 Line Control The controller pulses the pulsed outputs to detect the line short circuits and open circuits to the digital inputs To do so configure the Value BOOL system variable in SILworX or the DO 01 Value system signal in ELOP II Factory The variables for the pulsed outputs must begin with channel 1 and reside in...

Page 13: ...he overload is removed the outputs are switched on again automatically see Table 14 The external wire of an output is not monitored however a detected short circuit is signaled DO1 L DO2 DO3 DO4 L Figure 3 Connection of Actuators to Outputs The redundant connection of two outputs must be decoupled with diodes CAUTION For connecting a load to a 1 pole switching output use the corresponding L ground...

Page 14: ...ivates the FAULT LED The error code allows the user to configure additional fault reactions in the user program 3 1 2 2 Line Control The digital outputs can be used to detect the inputs for short circuits and open circuits e g for an EMERGENCY STOP button complying with Cat 4 in accordance with EN 954 1 To this end the outputs are pulsed and connected to the safety related digital inputs of the sa...

Page 15: ...d 8 digital outputs Operating temperature 0 60 C for SILworX programming tool 98 2200475 Table 4 Part Numbers 3 2 1 IP Address and System ID SRS A transparent label is delivered with the device to allow one to note the IP address and the system ID SRS for system rack slot after a change IP___ ___ ___ ___SRS____ __ __ Default value for IP address 192 168 0 99 Default value for SRS 60000 0 0 The lab...

Page 16: ... Rev 1 01 3 3 Type Label The type plate contains the following details Product name Bar code 1D or 2D code Part no Production year Hardware revision index HW Rev Firmware revision index FW Rev Operating voltage Mark of conformity Figure 4 Sample Type Label ...

Page 17: ...out and function of the controller and its connection for communication 31 Figure 5 Front View F31 02 RJ 45 DO 1 DO 8 DI 1 DI 20 1 2 3 4 5 6 7 RJ 45 RJ 45 RJ 45 20 Digital Inputs Safety Related Processor System Dual Port RAM Communication System Switch Watchdog 8 Digital Outputs Figure 6 Block Diagram F31 02 ...

Page 18: ...s LEDs indicate the operating state of the controller The LEDs are classified as follows Operating Voltage LED System LEDs Communication LED I O LEDs 3 4 1 1 Operating Voltage LED LED Color Status Description On 24 VDC operating voltage present 24 VDC Green Off No operating voltage Table 5 Operating Voltage LED ...

Page 19: ...ed On A new configuration is being loaded into the device Blinking The device switches from INIT to STOP A new operating system is being loaded into the flash ROM PROG Yellow Off No configuration or operating system is being loaded On The device is in RUN forcing was activated Blinking The device is in STOP forcing has been prepared and is activated when the device is started FORCE Yellow Off Forc...

Page 20: ...nking Collision Green Off Half duplex operation no collision On Connection available Blinking Interface activity Yellow Off No connection available Table 7 Ethernet Indicators 3 4 1 4 I O LEDs LED Color Status Description On The related input is active energized DI 1 24 Yellow Off The related input is inactive de energized On The related output is active energized DO 1 8 Yellow Off The related out...

Page 21: ...et masks must be adhered to 2 EtherNet IP is not supported in SILworX Table 9 Ethernet Interfaces Properties Two RJ 45 connectors with integrated LEDs are located on the top and on the bottom left hand side of the enclosure Refer to Chapter 3 4 1 3 for a description of the LEDs function The connection parameters are read based on the MAC address media access control address defined during manufact...

Page 22: ...stablished with a Route add entry on the PC The key can be accessed through a small round hole located approximately 5 cm from the upper left hand side of the enclosure The key is engaged using a suitable pin made of insulating material to avoid short circuits within the controller The reset is only effective if the controller is rebooted switched off and on while the key is simultaneously engaged...

Page 23: ...escription HI 800 147 E Rev 1 01 Page 23 of 48 3 4 4 Hardware Clock In case of loss of operating voltage the power provided by an integrated capacitor is sufficient to buffer the hardware clock for approximately one week ...

Page 24: ... 2 requirements Current input max 8 A with maximum load Idle approx 0 4 A at 24 V Fuse external 10 A time lag T Buffer for date time Gold capacitor Operating temperature 0 C 60 C Storage temperature 40 C 85 C Type of protection IP20 Max dimensions without connectors Width 257 mm with enclosure screws Height 114 mm with fixing bolt Depth 66 mm with earthing screw Weight 1 2 kg Table 12 Product Data...

Page 25: ...d cyclically switched on again Table 14 Specifications for the Digital Outputs 3 6 Certified HIMatrix F31 02 HIMatrix F31 02 CE EMC ATEX Zone 2 TÜV IEC 61508 1 7 2000 up to SIL 3 IEC 61511 2004 EN 954 1 1996 up to Cat 4 TÜV ATEX 94 9 EG EN 1127 1 EN 61508 Lloyd s Register Shipping certification ENV1 ENV2 and ENV3 Test Specification Number 1 2002 UL Underwriters Laboratories Inc ANSI UL 508 NFPA 70...

Page 26: ... Terminal Designation Function inputs 19 LS Sensor supply of the inputs 5 8 20 5 Digital input 5 21 6 Digital input 6 22 7 Digital input 7 23 8 Digital input 8 24 L Ground Terminal Designation Function inputs 25 LS Sensor supply of the inputs 9 12 26 9 Digital input 9 27 10 Digital input 10 28 11 Digital input 11 29 12 Digital input 12 30 L Ground Terminal Designation Function inputs 31 LS Sensor ...

Page 27: ...rges from occurring within the system In particular the design must include protective measures with respect to overvoltage lightning earth grounding and plant wiring in accordance with the relevant standards and the instructions specified in the System Manual HI 800 141 E or HI 800 191 E 4 1 2 Connecting the Digital Outputs Use the following terminals to connect the digital outputs Terminal Desig...

Page 28: ...oller is under voltage 2 The enclosure in use must be able to safely dissipate the generated heat Depending on the output load and supply voltage the HIMatrix F31 02 has a power dissipation ranging between 9 W and 25 W 3 Protect the HIMatrix F31 02 with a 10 A time lag fuse The remote I O must be supplied with 24 VDC from a power supply unit with safe isolation Use power supply units of type PELV ...

Page 29: ...rocedure is completed 4 3 Configuring a Remote I O with SILworX In the Hardware Editor the controller is represented like a base plate equipped with the following modules Processor module CPU Communication module COM Input module DI 20 Output module DO 8 Double click the module to open the Detail View with the corresponding tabs The tabs are used to assign the global variables configured in the us...

Page 30: ...e for line control detection of short circuits or cross circuits DI Pulse Slot UDINT W Pulse module slot LS LB1 detection set the value to 3 DI Error Code WORD R Error codes for all digital inputs Coding Description 0x0001 Fault within the digital inputs 0x0002 FTT test of test pattern faulty Module Error Code WORD R Module error code Coding Description 0x0000 I O processing if required with error...

Page 31: ...in the digital input module 0x10 Short circuit of the channel 0x80 Intermittence between pulsed output DO and digital input DI e g Open circuit Open switch L low voltage Value BOOL BOOL R Input values for the digital input channels 0 input de energized 1 input energized Pulse Channel USINT USINT W Source channel for pulsed supply Coding Description 0 Input channel 1 Pulse of the 1st DO channel 2 P...

Page 32: ... shutdown test of the outputs faulty 0x0040 MOT test active shutdown via WD faulty 0x0200 All outputs are switched off total current exceeded 0x0400 FTT test 1st temperature threshold exceeded 0x0800 FTT test 2nd temperature threshold exceeded 0x1000 FTT test Monitoring of auxiliary voltage 1 Low voltage Module Error Code WORD R Module error code Coding Description 0x0000 I O processing if require...

Page 33: ...s for the digital output channels Coding Description 0x01 Fault in the digital output module 0x02 Channel shutdown due to overload 0x04 Error while reading back the digital outputs 0x08 Error while reading back the status of the digital outputs Value BOOL BOOL W Output value for DO channels 1 output energized 0 output de energized Pulsed outputs must not be used as safety related outputs Table 21 ...

Page 34: ... System Manual for Compact Systems or the online help for more details The following chapter describes the system signals used for assigning signals in the controller 4 4 2 Signals and Error Codes for the Inputs and Outputs The following tables specify the system signals that can be read and set for the inputs and outputs including the corresponding error codes In the user program the error codes ...

Page 35: ...ty DI xx Error Code BYTE R Error codes for the digital input channels Coding Description 0x01 Fault in the digital input module 0x10 Short circuit of the channel 0x80 Intermittence between pulsed output DO and digital input DI e g Open circuit Open switch L low voltage DI xx Value BOOL R Input values for the digital input channels 0 input de energized 1 input energized DI No of Pulse Channels USIN...

Page 36: ...7 E Rev 1 01 System Signal R W Description DI Pulse Delay 10E 6s UINT W Waiting time for line control detection of short circuits or cross circuits 1 LS LB LS short circuit LB open circuit Table 22 ELOP II Factory Digital Input System Signals ...

Page 37: ...rns a fault 0x0004 MOT test of auxiliary voltage returns a fault 0x0008 FTT test of test pattern faulty 0x0010 MOT test of output switch test pattern faulty 0x0020 MOT test of output switch test pattern shutdown test of the outputs faulty 0x0040 MOT test active shutdown via WD faulty 0x0200 All outputs are switched off total current exceeded 0x0400 FTT test 1st temperature threshold exceeded 0x080...

Page 38: ...y to operate No specific monitoring is required for the controller 5 1 Handling Handling of the controller during operation is not required 5 2 Diagnosis A first diagnosis results from evaluating the LEDs see Chapter 3 4 1 The device s diagnostic history can also be read using the programming tool ...

Page 39: ... 6 42 If the test harnesses detect faults in the processor system the module automatically enters the ERROR STOP state and will remain in this state This means that the input signals are no longer processed by the device and the outputs switch to the safe de energized state The evaluation of diagnostics provides information on the fault cause 6 2 Maintenance Measures The following measures are rar...

Page 40: ... 02 Page 40 of 48 HI 800 147 E Rev 1 01 7 Decommissioning Remove the supply voltage to decommission the device Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables ...

Page 41: ...chanical damage HIMatrix components must be transported in packaging Always store HIMatrix components in their original product packaging This packaging also provides protection against electrostatic discharge Note that the product packaging alone is not suitable for transmission ...

Page 42: ...E Rev 1 01 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware Upon request a disposal agreement can be arranged with HIMA All materials must be disposed of in an ecologically sound manner ...

Page 43: ...ronic System PFD Probability of Failure on Demand probability of failure on demand of a safety function PFH Probability of Failure per Hour probability of a dangerous failure per hour R Read The system variable or signal provides value e g to the user program Rack ID Base plate identification number Non reactive Supposing that two input circuits are connected to the same source e g a transmitter A...

Page 44: ...nections to Safety Related Digital Inputs 11 Figure 2 Line Control 12 Figure 3 Connection of Actuators to Outputs 13 Figure 4 Sample Type Label 16 Figure 5 Front View F31 02 17 Figure 6 Block Diagram F31 02 17 Figure 7 Sample MAC Address Label 21 Figure 8 Label for Ex Conditions 28 ...

Page 45: ...a 24 Table 13 Specifications for the Digital Inputs 24 Table 14 Specifications for the Digital Outputs 25 Table 15 Certificates 25 Table 16 Terminal Assignment for the Digital Inputs 26 Table 17 Terminal Assignment for the Digital Outputs 27 Table 18 SILworX System Parameters for the Digital Inputs Module Tab 30 Table 19 SILworX System Parameters for the Digital Inputs DI 20 Channels Tab 31 Table ...

Page 46: ... F31 02 Page 46 of 48 HI 800 147 E Rev 1 01 Index diagnosis 38 fault reaction digital inputs 12 digital outputs 14 Line Control 12 part numbers 15 reset key 22 safeethernet 21 specifications 24 SRS 15 surge 27 ...

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Page 48: ... 1025 HIMA Paul Hildebrandt GmbH Co KG P O Box 1261 68777 Brühl Germany Tel 49 6202 709 0 Fax 49 6202 709 107 E mail info hima com Internet www hima com HI 800 147 E by HIMA Paul Hildebrandt GmbH Co KG ...

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