Heateflex FLUIDIX Manual Download

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World Leaders in Ultra-Pure Heating

Revision 10

www.heateflex.com

01/17/13

405 E. Santa Clara St.
Arcadia, CA 91006-7218
Tel: (626) 599-8566 Fax: (626) 599-9567

FLUIDIX

SERIES

Ultra-Pure D.I. WATER

HEATING SYSTEM

Summary of Contents for FLUIDIX

Page 1: ...orld Leaders in Ultra Pure Heating Revision 10 www heateflex com 01 17 13 405 E Santa Clara St Arcadia CA 91006 7218 Tel 626 599 8566 Fax 626 599 9567 FLUIDIX SERIES Ultra Pure D I WATER HEATING SYSTE...

Page 2: ...World Leaders in Ultra Pure Heating Revision 10 www heateflex com 01 17 13 405 E Santa Clara St Arcadia CA 91006 7218 Tel 626 599 8566 Fax 626 599 9567...

Page 3: ...Safety Systems Preventive Maintenance and Servicing Installation and Start up Procedures Servicing Policies Section II APPENDIX Touch Screen Displays External Flow Sensors Temperature Dead Band Signa...

Page 4: ...perature Trending 3 2 5 Alarm Menu and Alarm Screens 3 2 6 Date and Time Set Up 3 2 7 Alarm History 3 3 The Remote Control Panel 3 4 Input Output Functions 4 0 Safety Systems 4 1 Overview 4 2 Shellsid...

Page 5: ...Adjusting Temperature Control Parameters 7 0 Servicing Policies 7 1 Self Service 7 2 Factory Service 7 3 Warranty Section II 8 0 Appendix 8 1 Important Touch Screen Notes 8 2 Touch Screen Displays 8 2...

Page 6: ...stic Information S Water Leak Alarm T Water Leak Diagnostic Information 8 2 7 Alarm History 8 2 8 External Flow Sensor 8 3 Pressure Relief Valve Calibration Procedure 8 4 Quality Control Documentation...

Page 7: ...World Leaders in Ultra Pure Heating Revision 10 www heateflex com 01 17 13 405 E Santa Clara St Arcadia CA 91006 7218 Tel 626 599 8566 Fax 626 599 9567 Section I Instruction Manual...

Page 8: ...World Leaders in Ultra Pure Heating Revision 10 www heateflex com 01 17 13 405 E Santa Clara St Arcadia CA 91006 7218 Tel 626 599 8566 Fax 626 599 9567...

Page 9: ...vailable to others who may later need to refer to it Another feature of this manual is the sections dealing with servicing We realize that the competitive business in which this equipment will be used...

Page 10: ...bundle wound helically around a central support which is mounted to the exchanger cover Removal of this exchanger cover gives complete access to the Fluidix tube bundle for inspection of all its comp...

Page 11: ...endent of the most extreme variations in D I water flow rate D I water is heated in the Fluidix PFA heat exchanger to above the set point temperature and is continuously blended in varying ratios with...

Page 12: ..._______________________________________________ 2 4 Ancillary Systems The PC series D I water heating systems are offered with two optional systems the Auto Isolation System and the Auto Shutdown Syst...

Page 13: ...on from set point for the process temperature as with conventional temperature control systems Additionally the PLC has a trimmer function which is based on the temperature sensor at the outlet of the...

Page 14: ...N MENU would return the display to the main menu and pressing the box labeled OPEN would open the steam valve on the unit The ability to operate or change any settings to the unit via the touch screen...

Page 15: ...re D I Flow Rate D I Process Pressure and Actuator Position The current status of the Auto Shutdown System Auto Isolation System Pressure Relief Venting Systems and the Vessel Flooding system are also...

Page 16: ...FLOW RATE column in the Look Up Table Enter this value for the Look Up Table under FLOW RATE by pressing the box in the first row Next open an outlet valve until the flow rate is at the increment ent...

Page 17: ...resume normal operation To manually reset the alarm press the ALARM RESET button located on the System Status screen or the Alarm Menu screen Other alarms automatically reset see Section 4 7 Summary...

Page 18: ...in the order that they appear The log will roll out older alarm log entries once the maximum allowed number of entries is achieved The box located at the left of each entry designates the status of th...

Page 19: ...matically opens so that there is always a flow of water to the tools hot or cold The Auto Shutdown will also initiate causing the steam inlet valve to also shut down when the Auto Isolation is initiat...

Page 20: ...faces on the equipment Only voltages of 24 volts or less are supplied to components outside of the electrical enclosure on the unit and the highest voltage within the electrical enclosure is 120 VAC A...

Page 21: ...initiation on the System Status screen of the main or remote panels or loss of power at the main unit the Auto Shutdown System will also be initiated When an Auto Shutdown occurs the pneumatic ball va...

Page 22: ...between the exchanger outlets and the hot mixing valve located on the right side of the main control panel The balance of the piping is exposed to temperatures at or below the system set point temper...

Page 23: ...exchanger tubing and the associated thermal expansion The pressure relief valves will vent momentarily to prevent a build up of pressure due to this thermal expansion ________________________________...

Page 24: ...point There is a default alarm delay of 20 seconds when this alarm is triggered In addition this alarm condition needs to be reset manually by pressing the ALARM RESET button The factory flow rate ala...

Page 25: ..._____________ 4 4 1 Loss of D I Water Line Pressure Auto Isolation When there is a loss of D I line pressure the pressure of the steam outside the exchanger tubing could force dirty steam or contamina...

Page 26: ...user s steam trap or condensate removal system fails the vessel will also begin to flood with condensate This will also cause the float switch to trip which will activate the Vessel Flooding alarm Au...

Page 27: ...ure condition if set to AUTO mode There is an alarm delay on specific alarm types detailed above The delay time for the Low Process Temperature Process Over Temperature and Low Process Pressure alarms...

Page 28: ...ving is provided for by the user Also please note that D I water leaks downstream of the unit will not be affected by this action as the unit is fitted with an automatic bypass valve which is fail saf...

Page 29: ...ird TC for the hot valve D I input temperature and a fourth TC for measuring the steam temperature within the exchanger vessel Generally a thermocouple s accuracy does not degrade over time and replac...

Page 30: ...line pressure and to check against the value displayed on the touch screen monitor __________________________________________________________ 5 1 4 Flow Sensor The D I water flow rate is measured by...

Page 31: ...r same to see if the pressure goes down If so there is a leak in one of the individual tubes in the exchanger If a tube leak is suspected close the manual isolation valves standard configuration on th...

Page 32: ...if the silicone disks or PFA caps are not available the stainless fittings can be removed and replaced by a 1 4 pipe plug or a short piece of 1 4 PFA tubing can be used to connect the two open fitting...

Page 33: ...be obtained from the factory already pre cut Wrap the seal around the tube in a helical fashion with the adhesive side towards the tubing as also shown in the next figure push the nut down over the se...

Page 34: ...ply A dedicated regulator for each unit is recommended if other steam powered equipment up stream of the unit may cause variations in the steam pressure supplied to the unit as this will affect the pr...

Page 35: ...can be run dry with no effect For example if a unit is to be taken out of service for time the process side of the unit can be drained and dried by simply draining the external piping and boiling out...

Page 36: ...ton to clear the alarm conditions The next step is to enter the operational password on the Main Menu screen touching the area above the PRESS FOR SYSTEM STATUS button or to the left of the DATE label...

Page 37: ...g The facility steam regulator if steam is being throttled down from a higher pressure steam system should be adjusted at this point to read right at 15 psig on the pressure gauge on the exchanger ves...

Page 38: ...coverage for factory servicing __________________________________________________________ 7 2 Factory Servicing The equipment is covered by a warranty as outlined below Any claims for warranty coverag...

Page 39: ...re processed on the condition that prompt notification of a defect is given within the warranty period Heateflex Corporation shall have the sole right to determine whether in fact a warranty situation...

Page 40: ...y to perform and meet the specifications of the purchase order the unit shows a design deficiency which inhibits its ability to perform to specification and where said deficiency or said inhibition is...

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