Heat Transfer SSV100-45R Operating Operating, Installation And Service Manual Download

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Summary of Contents for SSV100-45R Operating

Page 1: ...t r oema ANSI Z 21 10 3 MANUFACTUREDBY HEAT TRANSFER PRODUCTS INC P O BOX429 120 BP ALEY ROAD EAST FREETOWN MA 02717 TEL FAX ...

Page 2: ... 177 157 141 128 118 109 101 3SV130 SOR 80 130 000 GPM 59 47 39 3 9 29 2 6 23 21 19 18 16 GPH 354 283 236 202 177 157 141 128 118 109 101 SSV130 119R 19 1301000 GPM 59 4 7 39 3 9 2 9 26 2 3 2 1 1 9 1 8 1 6 GPH 354 283 236 202 177 157 141 128 118 109 101 SSV130 45RiS 45 130r000 GPM 5 9 4 7 3 9 3 9 2 9 2 6 2 3 2 1 1 9 1 8 1 6 GPH 354 283 236 2 2 177 157 141 128 118 109 101 SSVH130 45S 45 130_000 GPM...

Page 3: ... damage to the surrounding areas or to the lower floors of the building A water heater should always be located in a area with a floor drain or installed in a drain pan suitable for water heaters Proper clearance must be provided around the Voyager as follows Sides bottom top and back are 0 zero clearance Front of the appliance needs 24 service clearance minimum This front service may be achieved ...

Page 4: ...ional Electrical Code or to the applicable local codes and standards The electrical requirements are for standard 120 volts 60 Hz 10 amp service It is rec ommended that an electrical disconnect switch be placed on a nearby wall and that the connection to the Voyager be made using 3 8 extra flex or 3 8 greenfield or equivalent This unit must be wired with 14 awg and fused for no more than 15 amps I...

Page 5: ...nal standard plumbing codes It is important that the piping must be clean and free from burs debris ragged ends and particles of PVC For exhaust piping lower pipe on the right of the shroud for the first 7 use 3 ABS sch 40 or 3 CPVC sch 40 or 80 For concrete con struction or to meet certain fire codes exhaust piping lower pipe on right of shroud and inlet air piping top pipe on the right of the sh...

Page 6: ... for CPVC and fittings to ASTM D2661 D3311 for ABS and ASTM F 439 for CPVC the balance of exhaust piping and all of intake piping use standard 3 PVC sch 40 or 3 ABS schedule 40 conforming to ASTM D2665 or ABS conforming to ASTM D 3965 ASTM R 441 for ABS and fittings conforming to ASTM D 2665 D331 ABS may also be used for intake venting as long as pipe conforms to ASTM D3965 D2661 and fittings meet...

Page 7: ...H MAXIMUM VENT LENGTH TOTAL EQUIVALENT GRAND TOTAL COMBINED FRICTION TOTAL VENT LENGTH VENT LENGTH LOSS FRICTION FEET FEET QTY FEET LOSS WITH FITTING INTAKE OF 90 FOR EACH FOR FRICTION EXHAUST ELBOWS ELBOW ELBOWS LOSSADDED 12 2 5 10 22 20 2 5 10 30 20 3 5 15 35 20 4 5 20 40 20 5 5 25 45 20 6 5 30 50 20 7 5 35 55 20 8 5 40 60 20 9 5 45 65 20 10 5 50 70 20 11 5 55 75 20 12 5 60 80 20 13 5 65 85 30 3...

Page 8: ...ing it conforms to ASTM F 891 and is cemented together using above materials never use foam core pipe for the exhaust pipe VERY IMPORTANT SSV100R SSV130R MODELS ON LYI All venting must be 2 both intake and exhaust NEVER use any piping less than 2 or different size pipe on the Intake and exhaust You may use 3 or 4 venting on beth intake and exhaust to lower the pressure drop to provide additional v...

Page 9: ...All indicators are of the solid state variety and should last for the life of the appliance The controller has sufficient built in memory to retain the programmed temperature set point in the event input power is ever interrupted The final component of the control system includes a temperature sensing probe which is threaded into the side of the tank This probe is of unique construction in that bo...

Page 10: ...when power is applied to the control Shut off power to the control Next hold in the set point button Now reapply power to the control Using the set point button the value of the differential can be incremented or decremented as above When the proper value is reached release the button and the new differential has been stored into permanent memory OVERALL APPLIANCE AND CONTROL OPERATION A normal op...

Page 11: ...es F DONOT turn off electrical power If there is no danger of freezing follow the Shutdown Procedure FAILURE TO OPERATE Should the bumer fail to light the control will perform two more ignition trials prior to entering a lockout state LOC Note that each subsequent ignition trial will not occur immediately After a failed ignition trial the blower must run for approximately 10 seconds to purge the s...

Page 12: ...02 MUSE SPECIFY MODEL SERIAL NUMBER WHEN ORDERING OBPWPCBOARO TOQO 664 9 PRESSURE SWITCH WHClO01 PSW 10 TRANSFORMER 7000 666 11 EGO TEMPERATURE PROBE IwHcIOOI EGO 12 llOVIGNITOR 0206FFOOS SURFACE IONIIER 15 rLAME RECTIFICATION PROBE PSE TFI 14 OVER IEMPERAIORE SWITCH T1500 15 COMBUSTION BLOWER 7000 705 16 GLASS SIGHT WINDOW C2000 6ASKE_ NI WlNOOW O 06D 17 AIRINLET ADAPTER 18 AIRINLET CONNECIOR 19 ...

Page 13: ...a guide to correct orifice sizing If orifices are drilled the result will be poor ignition a VOIDED WARRANTY severe bodily injury death and or explosion All orifices must be obtained through the factory with all necessary labels and the seri al number must be provided to the factory or warranty will be voided 199 000 BTU VOYAGERS AIR ORIFICE 1 375 GAS ORIRCE SIZES NATURAL GAS 379 PROPANFJLP GAS 29...

Page 14: ...T MONITORS INCOMING VOLTAGE FROM THE TRANSFORMER SECONDARY ON WHEN OUTPUT IS ENERGIZED POWER APPLIED TO BLOWER ON WHEN OUTPUT IS ENERGIZED POWER APPLIED TO IGNITOR ON WHEN SECONDARY VOLTAGE IS PRESENT ECO PRESSURE GAS VALVE MONITORS STATE OF THE ECO SWITCH MONITORS STATE OF THE AIR SWITCH MONITORS THE GAS VALVE OUTPUT WATER TEMP MONITORS WATER TEMP WITHIN TANK ON WHEN ECO SWITCH IS IN CLOSED POSIT...

Page 15: ...rmer In such cases it is recommended the control should be replaced as well EGO VENT PRESSURE GAS GAS SWLTCH SWITCP VAkVk VALVE RLY 1 RLY 2 GAS VALVE COMB O BLOWER K1 KS CONTROL KS _ ELEC1RON CS K_ K4 e CONTROL WATER HEALTH TEMPERATURE IGNITORLOCKOUT Ignitor Element LED Flashing POSSIBLECAUSE 1 Broken ignitor element 2 Ignitor unplugged 5 Insufficient ignitor current draw REMEDY 1 Replace ignitor ...

Page 16: ...d 8 Adjust burner 9 Dirty burner 9 Clean burner 10 Improper line connection 10 Verify green LED on on control board is illuminated when power is applied 11 Insufficient flame current 11 Monitor flame current see note below The flame current is monitored by pressing the blue button to the left of the LED s during the heat cycle or when the Oos Valve LED is illuminated The 3 segment LED display will...

Page 17: ...AIJRE PROBE FAdLT LINE K1 q W COklB 0 BLOWER K5 _ qGNITER ELEMENT 0 K 5 K4 24 ECO_ ENT PRESSURE 6AS C AS _ VAC SWITCH SWITCH VALVE VALVE I _ RLYI RLY2 0 CONTROL Ks ELECTRONICS Ks CONTROL WATER HEALTH TEMPERATURE Water emp i ED Flashing POSSIBLE CAUSE REMEDY 11 Tamp probe wiring open 2 Defective probe 51 No water in tank tank in freezing conditions 4 Water level in tank iow probe in steam 1 Repair ...

Page 18: ... CONDUCTOR RIBBON CABLE INTEGRATED MAIN CONTROL CN1 BOARD CN2 CN7 J CN4 ON3 CN5 CN6 WATER HEATER CON ROL LED 2 WHITE ORANGE BLACK RED 4 RED BLUE i _ N S ORMER OLNF _ n4Onr SWITCH PRESSURE SWITCH 7 FLAME PROBF r 1 CAB VALVE IGNITER v 1 _ ...

Page 19: ...L BOARD WIRE _ _UREHW_TCH _ HARNESS FROM ON6 TO GAS VALV_E FLAME PROBE AND PRESS SWITCH WRE HARNESS FROM CN1 TO liNt POWER liRE BARNESS FROM CN2 TO COMBUSTON BLOWER _TRANSFORMER __ERATURF _ ROHL W_LO _ii 10 i PJSH BUTTON SWllCH FOR IONTOR _ _LAME CURRENT NOT SHOWN _ i7000 664 HTP PART NUMBER ZOO0 702 WHCIOQ1 ECO 7000667 __ TO VENT OVER TEMPERATURE SWITCH GREEN LED PAGE 19 LP 41 REV 12 16 98 ...

Page 20: ...t foreign matter from entering the Voyager 10 The vent intoke and exhaust must be properly cleaned and glued for pressure tight joints 11 The vent intake end exhaust must be properly cleaned and glued for pressure tight joints Several methods for venting the Voyager con be found on pages 25 and 24 _Use the following layout as a guideline certain site conditions such as multiple roof lines pitches ...

Page 21: ...HOULD BE BETWEEN 9 1 2 10 1 2 02 READING SHOULD BE BETWEEN 5 1 2 _ _ 4 2 CO READING SHOULD BE UNDER 10 PPM FOR PROPANE GAS CO2 READING SHOULD BE BETWEEN 10 1 2 X _ I 2 02 READING SHOULD BE BETWEEN 5 1 2 4 i 2 CO READING SHOULD BE UNDER i0 PPM i i MAINTAIN 12 MIN _V IEELSRTOOF _CLCARANC _E_ QV H_HEST ANTICIPATED SNOW LEVEL b HOT COLO _ EXHAUST _FLOOR MOUNTED pIpE SUPPORT FIGURE 5 VERTICAL ROOF VENT...

Page 22: ...UT o I COLD _ I SSVH MODEL WITH CIRCULATOR INSTALLED COLD HOT 3 pv C MIN 10 REQ D _ _ 4 pvc f l 3 ANS MIN 84 REO E FLOOR MOUNTED PIPE SUPPORT 3 TO 4 PVC REDUCING COUPLING 3 4 SIDE VENTING FRONT VIEW 1o o MIN COLD HOT m 3 TO 4 p v c REDUCING COUPLING NTAK _ _ 3 PVC MIN 10 REO D 3 ABS MIN N4 REQ D _ E xHAUST FLOOR MOUNTED pIP SUPPORT 5 4 VERTICAL ROOF VENTING FRONT VIEW PAGE 22 LP 41 REV 12 16 98 ...

Page 23: ...OLD WATER COLD WATER CHECK VALVE DRAIN CONDENSAT DRAIN f_ VOYA _ o _ _ _ I_I_I _ S III _ I _ _ _ _ I t i_i i _ _ Z RA N THE INFORMATION CONTANED IN THiS MANbAL S FOR _C L AN ONLY THE FACTORY CANNOT BE HELD RESPONSBLE FOR AX v PROBLEMS ENCOUNTERED WITH INSTALLATION METHODS SHOWN ...

Page 24: ...G CONTRACTOR BASED ON THE DRAWING SUPPLIED ANY DEVIAT ONS FROM THIS DRAWING MUST 3E APPROVED BY THE ACTORY AT _ 800 323 9651 TECH SUPPORT m m S iNSTALLATiON OF CONDENSATE NEUTRALIZER PUMP CONDENSATE LINE FR _ TO GRiN CONDENSATE LINE MUST BE P_TCHED AT LEAST I 4 PER FOOT TO PROPERLY DRAJN_F THIS CANNOT BE DONE OR A VERY LONG LENGTH DF CONDENSATE HOSE 15 USED YOU _UST INCREASE THE CgNOENSATE HOSE TO...

Page 25: ...HANDLERS SHOULD BE INSTALLED BY THE INSTALLING CONTRACTOR BASED ON THE ORAWING SUPPUED ANY DEVIATIONS FROM THIS DRAWING MUST BE APPROVED BY THE FACTORY AT 1 800 323 9651 TECH SUPPORT COMBINATION WATER HEATING AND FLOOR RADIANT HEATING SPARCC AQUAt_ X SHOWN AM I01C FOR OTHER VALVES CONSUL T VALVL MANUFACTURER COLD IN VOYAGER AS CLOSED LOOP IEAT SOURC_ r ...

Page 26: ...S VALVE WIRING HARNESS FROM THE GAS VALVE BY PRESSING ON THE TABS ON THE TOP AND BOTTOM OF THE PLUG AND PULLING REMOVE THE TWO GREEN GROUNDING WIRES FROM THE TOP REAR OF THE BLOWER BY TAKING OUT THE GREEN GROUNDING SCREW WITH A 5 16 NUT DRIVER REMOVE THE BLACK WIRE FROM THE FLAME RECTIFICATION PROBE BY PULLING ON IT REMOVE THE IGNITOR WIRING HARNESS FROM THE CONTROL BOARD BY PRESSING ON THE TABS O...

Page 27: ...ERT THE BURNER WITH THE FLAT SIDE OF THE FLANGE FACING DOWN REPLACE THE BLOWER OUTLET FLANGE GASKET WITH A NEW GASKET BE SURE THAT BOTH SIDES OF THE GASKET ARE SPRAYED WITH PERMATEX HIGH TACK SPRAY A GASKET ADHESIVE SEALANT PART 99MA PLACE BLOWER ON BURNER MOUNTING FLANGE BE SURE THAT THE SIGHT GLASS IS IN PLACE AND THE GASKET IS INSTALLED CORRECTLY AS SHOWN BELOW NOTE IF GASKET OR SIGHT WINDOW AR...

Page 28: ...GAS ORIFICE ON TOP OF THE SPLIT UNION WITH HOLE FACING UP AS SHOWN BELOW uOAS ORIFICE NION BOTTOM 20 21 22 23 24 25 26 27 28 RE CONNECT THE GAS VALVE TO THE AIR INLET MANIFOLD BY TURNING THE UNION COUNTER CLOCKWISE AND TIGHTENING IT WITH A 10 PIPE WRENCH RE CONNECT THE CLEAR VINYL HOSE FROM THE GAS VALVE TO THE AIR INLET ADAPTER PLUG THE BLOWER POWER WIRE INTO THE LEFT BOTTOM OF THE BLOWER WITH TH...

Page 29: ...PARTS ILLUSTRATIONS i _ i I AIR INLET ADAPTER N1110 I J AIR INLET MANIFOLD A5000 PAGE 29 LP 41 REV 12 16 98 ...

Page 30: ... Y GASKET AIR INLET G5030 GAS ORIFICE UNION GGU5 PAGE 30 LP 41 REV 12 16 98 ...

Page 31: ... GAS ORIFICE 01000 AIR ORIFICE A3001 1 0 SIZE A3002 1 125 SIZE A3003 1 375 SIZE FLAME RECTIFICATION PROBE PSE TF1 PAGE 31 LP 41 REV 12 16 98 ...

Page 32: ... GASKET BURNER MOUNTING FLANGE G5010 BURNER MOUNTING FLANGE 7000 616 PAGE 32 LP 41 REV 12 16 98 ...

Page 33: ...GAS VALVE GV1000 AIRINLET CONNECTOR F3000 PAGE 33 LP 41 REV 12 16 98 ...

Page 34: ... 110V IGNITOR SURFACE IGNITER 0206FF003 F_ GASKET BURNER MOUNTING FLANGE WHITE G5040 GASKET BLOWER OUTLET FLANGE G5020 PAGE 34 LP 41 REV 12J16 98 ...

Page 35: ..._srer producls Inc File MHI8082 JS 2_5K PO Box 429 _20 Braley Reao Classified by Jnoerwri e_s Laboratories Eos Freetown MA 02717 in _ cordonce w th American No_ionol 50B 763 8071 Standards hs_tute ANS_ Z2_ 103b 92 D rect Ve _ Au omctic S orage Wore r Heater Water Helle and CAN 1 4 J M85 FOR YOUR SAFETY Do not store or use gasoline or other flcmmob_e vapors or liquids in the v cin ty of hls or any ...

Page 36: ...ER CABINET SHUT OFF THE GAS VALVE BY TURNING THE BLUE KNOB ON THE VALVE TO THE OFF POSITION SHUT OF THE GAS SUPPLY TO THE VOYAGER BREAK THE UNION ON THE GAS LINE LOCATED BEFORE THE GAS VALVE AND REMOVE THE HALF OF THE UNION THAT IS CONNECTED TO THE GAS VALVE INLET PIPE REMOVE THIS SIDE OF UNLON 6 REMOVE THE CLEAR VINYL HOSE THAT CONNECTS BETWEEN THE GAS VALVE AND THE TRAP ADAPTER DISCONNECT HOSE F...

Page 37: ...INSTALLATION PROCEDURE 2 IF NO MANOMETERS ARE AVAILABLE USE INSTALLATION PROCEDURE 1 PROCEDURE 1 1 2 3 RE CONNECT THE GAS VALVE WIRING HARNESS TO THE GAS VALVE SLIDE THE GAS VALVE BACK INTO POSITION BY PUTTING THE GAS VALVE INLET THROUGH THE GAS VALVE INLET HOLE IN THE LEFT TOP OF THE VOYAGER CABINET PLACE THE GAS ORIFICE BACK ON THE BOTFOM HALF OF THE UNION AND TIGHTEN THE UNION 4 RE CONNECT THE ...

Page 38: ...ULLY TO THE IGNITION IF THE IGNITION WAS QUIET THE VALVE WILL NEED NO ADJUSTMENT IF IT WAS A LOUD IGNITION OR THERE WAS NOT IGNITION AT ALL FOLLOW THESE STEPS A IF THERE WAS NO IGNITION 1 MAKE SURE THE GAS VALVE IS IN THE ON POSITION GAS IS ON TO THE UNIT AND THE GAS VALVE WIRING HARNESS IS PLUGGED INTO THE GAS VALVE AND INTO THE CONTROL BOARD 2 TURN THE ADJUSTMENT SCREW UNDER THE BRASS CAP YOU RE...

Page 39: ...AS VALVE ADJUSTMENT SCREW COVER BACK IN PLACE AND TIGHTEN 3 PUT THE VOYAGER CABINET DOOR BACK INTO PLACE PROCEDURE 2 1 REMOVE THE OUTLET PRESSURE TAP PLUG FROM THE RIGHT SIDE OF THE GAS VALVE WITH A 3 16 ALLEN WRENCH 2 3 4 5 PUT A 1 8 NPT HOSE BARB IN PLACE OF THE OUTLET PRESSURE TAP PLUG NO SEALANT IS REQUIRED ON THIS FITTING RE CONNECT THE GAS VALVE WIRING TO THE GAS VALVE SLIDE THE GAS VALVE BA...

Page 40: ...UPPLY GAS PIPING TO THE VALVE TURN ON THE GAS TO THE VOYAGER TURN THE BLUE KNOW ON THE GAS VALVE TO ON P LDT ADJ REMOVE THE SMALL ROUND BRASS PLUG FROM THE GAS VALVE BY TURNING IT COUNTERCLOCKWISE WITH A SMALL PUNCH AND HAMMER 44 PLOT A J 11 TURN THE LINE VOLTAGE BACK ON TO THE VOYAGER PAGE 40 LP41 BEV 11 16 98 ...

Page 41: ... TURN THE ADJUSTMENT SCREW TWO FULL TURNS COUNTERCLOCKWISE SHUT THE VOYAGER DOWN THEN START IT UP AGAIN LET IT RE LIGHT IF THE IGNITION WAS GOOD THE VALVE NEEDS NO FURTHER ADJUSTMENT IF THE IGNITION WAS POOR SHUT DOWN THE UNIT AND LET IT CYCLE AGAIN TURN THE GAS VALVE ADJUSTMENT SCREW SO THAT MANOMETER 2 READS 10 MORE THAT MANOMETER 1 EXAMPLE MANOMETER 1 READS 35 ADJUST MANOMETER 2 SO THAT IT READ...

Page 42: ...F A BRONZE CIRCULATOR BETWEEN DOMESTIC HOT WATER OUTLET DOMESTIC COLD WATER INLET NOTE IT IS VERY IMPORTANT TO FOLLOW EITHER LOCAL OR FEDERAL PLUMBING CODES WHEN INSTALLING AND OPERATING A MIXING VALVE FOR A DOMESTIC HOT WATER SYSTEMI HOW TO SIZE THE COMBINATION SYSTEM FOR RADIANT HEATING IT IS IMPORTANT TO SIZE BOTH HEATING LOAD AND DOMESTIC HOT WATER LOAD IN CHOOSING WHICH VOYAGER SSVH MODEL YOU...

Page 43: ...STIC COLD WATER INLET AND THE DOMESTIC HOT WATER OUTLET FOR SET POINT TEMPERATURES ABOVE 120 DEGREES F YOU MUST USE AN ANTI SCALD TEMPERING VALVE ON THE OUT LET TO DOMESTIC HOT WATER FIXTURES VOYAGER FIRST DRAW CAPACITY In minutes AT 140 DEGREES F J_ _ _ 4GPM 5GPM 6GPM 7GPM 8GPM SSVH90 45 20 15 9 7 5 4 3 SSVH130 45 20 16 12 I0 9 7 6 SSVH199 80 CO 00 15 14 13 12 10 SSVH90 45 SSVH13O 45 SSVH199 80 S...

Page 44: ...INALS NOT USED WRONG FITI INGS USED SIGHT PROBLEMS BUSH IN FRONT OF VENT TERMINAL INSIDE CORNER OF BUILDING FOR VENT LOCATION OVERHANG WITH VENT UNDERNEATH COMPOUND ROOF PITCH OR ABOVE ROOF FIRE WALL ADDITIONAL FITrlNGS INSTALLED INTO TERMINALS VENT SIZED FROM 3 TO 4 BY USING BUSHINGS INSTEAD OF REDUCING COUPLING OR REDUCING ELBOW VENT CHANGED FROM 3 TO 4 WITHOUT GOING REQUIRED 10 ON BOTH INTAKE A...

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