HE-VA King-Roller Operating Instructions Manual Download

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Summary of Contents for King-Roller

Page 1: ......

Page 2: ...entre section Page 40 Wheel frame Page 29 30 Outer wing section Page 38 Inner wing section Page 39 Outer wing Page 37 Chassis Page 35 Drawbar Page 33 34 Triangle Page 31 32 Stabilizer bar 15 3m Page 2...

Page 3: ...S NO 3 17 BLOCK OF RINGS NO 2 4 20 RING TYPES 23 INNER WING 24 STABILIZER BAR 15 3M 27 STABILIZER BAR 16 3M 18 3M 20 3M 28 WHEEL FRAME 12 3 15 3M 29 WHEEL FRAME 16 3 18 3 20 3M 30 TRIANGLE UNTIL MACHI...

Page 4: ...0 Nyk bing Mors hereby confirms that the following machine has been manufactured in accordance with the Council Directive 2006 42 EC The declaration comprises the following machine King Roller 12 3m 1...

Page 5: ...age Check the hydraulic hoses for cuts and squeezing damage Check also that the other hydraulic components have not been damaged during transport Check that the frame construction has not been damaged...

Page 6: ...and finally block no 5 Remember to tighten up all bolts before any operation of the machine Maximum torque in Nm w lubricated thread Metric thread Quality 8 8 Quality 10 9 Quality 12 9 M10x1 5 47 65 7...

Page 7: ...machine carefully complies with the safety instructions as well as other instructions applying to the machine The machine may only be operated maintained and repaired by persons who are familiar with...

Page 8: ...r the machine s hydraulic systems Red Transporthjul op ned Blue Hydraulics for folding the outer wing sections and weight transfer system Green Support leg Tighten up the bolts regularly If this is no...

Page 9: ...tion points on the cylinders For about every 30 hours of operation lubricate the cylinder studs Important After the season the roller should be cleaned This is easily done with a high pressure cleaner...

Page 10: ...pcs 14240 kg 230 280 HP Crosskill 485 530mm No of rings Weight kg Power requirement HP 125 pcs 8000 kg 170 200 HP 153 pcs 9250 kg 180 230 HP 163 pcs 9570 kg 190 240 HP 183 pcs 11020 kg 210 260 HP 203...

Page 11: ...m sections 2 4 which carry the main frame onto sections 1 3 5 This allows you to adjust the hydraulic weight transfer system to ensure a uniform pressure in the entire working width The oil pressure i...

Page 12: ...sary to check the work results regularly and possibly adjust the Hydraulic Transfer System Current settings can be read on the manometer in the front of the roller The recommended working pressure is...

Page 13: ...s supported by the two wing sections O cf photo By this SAT System the necessary part of the roll s weight is transferred to the centre and the outside wing sections cf photo All five roller sections...

Page 14: ...UK King Roller 12 3m 15 3 16 3 18 3 20 3m 15 05 2018 12 Spareparts Block of rings no 1 5 12 3 15 3m 1 2 3 4 5...

Page 15: ...Cambridge plain ring 620mm 24 42 44 10 690150007 Cam ring 22 Ended 1st oct 2011 10A 690150063 Star ring 500 center 135 GGG50 42 44 10B 690150064 Star ring 450 m hals 60 GGG50 42 44 10C 690150065 Star...

Page 16: ...UK King Roller 12 3m 15 3 16 3 18 3 20 3m 15 05 2018 14 Block of rings no 1 5 16 3 18 3 20 3m 1 2 3 4 5...

Page 17: ...GGG50 58 76 11 690150013 Corrugated ring 500 Ended from april 2011 11A 690150042 2D Corrugated ring 500 New from april 2011 74 98 108 11B 690150050 2D Corrugated ring 600 New from april 2011 74 98 11C...

Page 18: ...ket for support bearing 2 2 2 28 630670617 Tension 2 2 2 29 690110105 U bolt M16x100x200x100 4 4 4 30 690117016 Hardened washer FZB 17x45x6 16 16 16 31 690103004 Countersunk Allen M16x60 DIN 7991 8 8...

Page 19: ...UK King Roller 12 3m 15 3 16 3 18 3 20 3m 15 05 2018 17 Block of rings no 3 1 2 3 4 5...

Page 20: ...ugated ring 500 New from april 2011 35 35 35 35 35 11B 690150050 2D Corrugated ring 600 New from april 2011 35 35 35 35 11C 690150104 2D Corrugated ring 550 35 35 35 35 12 690150028 Plain ring 505 End...

Page 21: ...2 2 2 2 2 29 690110105 U bolt M16x100x200x100 4 4 4 4 4 30 690117016 Hardened washer FZB 17x45x6 16 16 16 16 16 31 690103004 Countersunk Allen M16x60 DIN 7991 8 8 8 8 8 32 690113008 Locking nut M16 1...

Page 22: ...UK King Roller 12 3m 15 3 16 3 18 3 20 3m 15 05 2018 20 Block of rings no 2 4 1 2 3 4 5...

Page 23: ...C 690150065 Star ring 600 Center 135 GGG50 50 72 72 72 80 10D 690150066 Star ring 550 m hals 60 GGG50 50 72 72 72 80 11 690150013 Corrugated ring 500 Ended from april 2011 116 154 154 154 11A 69015004...

Page 24: ...ng 39 63067 57 Complete Support bearing w tension from machine no 345884 27 630670570 Bracket for support bearing 2 2 2 2 2 28 630670617 Tension 2 2 2 2 2 29 690110105 U bolt M16x100x200x100 4 4 4 4 4...

Page 25: ...The item numbers are to be found under the individual roller blocks on the preceding pages Position 7 Position 8 Position 9 Position 10 ended Position 10A 10C Position 10B 10D Position 11 ended Posit...

Page 26: ...UK King Roller 12 3m 15 3 16 3 18 3 20 3m 15 05 2018 24 Inner wing Right inner wing shown the left is laterally reversed not shown...

Page 27: ...630670531 Inner wing right 1 1 630670451 Inner wing left 1 1 630670635 Inner wing left 1 1 630670641 Inner wing right 1 2 69450190G Pin 50L 190 2 2 2 2 2 3 630532700 Lock bush for pin head 6 6 6 6 6...

Page 28: ...3 630670258 Gripping bracket for locking claw right 1 1 1 1 1 13 630670259 Gripping bracket for locking claw left 1 1 1 1 1 14 690117005 Facet plate 20 8 8 8 8 8 15 690113009 Self locking nut M20 6 6...

Page 29: ...1 2 630670182 Stabilizer bar on inner wing left 1 1 630670179 Stabilizer bar on chassis right 1 2 630670180 Stabilizer bar on inner wing right 1 3 690136029 Lubricating nipple M8 6 4 690117005 Facet p...

Page 30: ...is left 1 1 1 2 630670462 Stabilizer bar on inner wing left 1 1 1 1 630670525 Stabilizer bar on chassis right 1 1 1 2 630670526 Stabilizer bar on inner wing right 1 1 1 3 69435130G Pin 35 L 130 2 2 2...

Page 31: ...1 4 630670577 Wheel frame w hydraulic brake from machine no 345056 1 1 5 690141360 Wheel complete 500 50 17 2 2 6 690136029 Lubricating nipple M8 2 2 7 690112005 Nut M16 2 2 8 690103284 Bolt M16x100 8...

Page 32: ...1 1 3b 690141052 Tyre 560 45 R22 5 FL 693 Dia 1076 Bredde 543 1 1 1 4 690141050 Hub w brake 5000 kg axle 90x90mm Q90x370 350Gx100IHC 8 B90H0021 2 2 2 4 690141160 Hub w brake 6000 kg From oct 2013 Q90x...

Page 33: ...C 630984503 Roll 30 5x 54 L 40 2 2 2 2 2 3 690117005 Facet plate 20 8 8 8 8 8 4 690113009 Self locking nut M20 2 2 2 2 2 5 690103163 Bolt M20x150 8 8 2 2 2 2 2 6 690103130 Bolt M16x70 10 9 8 8 8 8 8 7...

Page 34: ...690103196 Bolt M20x110 8 8 2 2 2 2 2 6 690103130 Bolt M16x70 10 9 8 8 8 8 8 7 690117013 Facet plate 16 18 18 18 18 18 8 690113008 Self locking nut M16 8 8 8 8 8 9 69430100G Pin 30 L 100 1 1 1 1 1 10...

Page 35: ...ion 12 3m 15 3m 1 630670082 Front drawbar w centermounted supporting leg 1 1 2 630771200 Parking device for hoses 1 1 3 690113009 Self locking nut M20 14 14 4 690103173 Bolt M20x70 10 9 14 14 5 690117...

Page 36: ...M04 1 1 1 1 1 2a 690105010 Towing eye 50 35CRM04 1 1 1 1 1 3 630771200 Parking device for hoses 1 1 1 1 1 4 690117005 Facet plate 20 28 28 28 28 28 5 690103173 Bolt M20x70 10 9 8 8 8 8 8 6 690113009 S...

Page 37: ...103173 Bolt M20x70 10 9 14 14 14 14 14 5 0264110 Self locking nut M20 20 20 20 20 20 6 690103069 Bolt M20x80 10 9 6 6 6 6 6 7 690141105 Hydraulic supporting leg 5772 kg v 150 bar 1 1 1 1 1 8 7345006 L...

Page 38: ...for locking claws 1 1 1 1 1 4 630670200 Chassis frame 1 4 630670555 Chassis frame From machin no 305056 1 4 630670000 Chassis frame 1 4 630670450 Chassis frame 1 1 4 1225014 Chassis frame From machin...

Page 39: ...0200313 Gasket set 110 50 20 690200360 Cylinder 125 70x700 40 40 From machin no 347462 1 1 1 20a 690200361 Gasket set 125 70 21 69440230G Pin 40 L 230 2 2 2 2 2 22 69430145G Pin 30 L 145 1 1 1 1 1 23...

Page 40: ...2012 1 1 630670529 Outer wing left from jan 2012 1 1 630670537 Outer wing right 1 1 630670515 Outer wing left 1 1 630670528 Outer wing right 1 1 630670458 Outer wing left 1 1 630670625 Outer wing rig...

Page 41: ...ing section left 1 1 630670175 Outer wing section right 1 1 630670176 Outer wing section left 1 1 630670538 Outer wing section right 1 1 630670517 Outer wing section left 1 1 630670535 Outer wing sect...

Page 42: ...630670164 Inner wing section left 1 1 1 1 630670619 Inner wing section right 1 1 630670620 Inner wing section left 1 2 690136029 Lubricating nipple M8 2 2 2 2 2 3 630670052 Guide for inner wing secti...

Page 43: ...005 Facet plate 20 16 16 16 16 16 3 690103147 Bolt M20x65 8 8 8 8 8 8 8 4 690113009 Selflocking nut M20 8 8 8 8 8 Pos Item no Designation 12 3m 15 3m 16 3m 18 3m 1 630670195 Bracket for accumulator 1...

Page 44: ...m 15 05 2018 42 Hydraulic circle Centre section chain cylinder for outer wing section Check number and measurements of all hoses before ordering the spare parts Note Check number and measurements of a...

Page 45: ...g T10 4 4 4 4 5 15 690206001 Filter plug 3 8 4 4 4 4 4 16 690203006 Fitting 90angle 10 3 8 BSP 6 6 6 6 6 17 690201005 Hydraulic hose 3300 mm 1 4 st st 1 18 690201007 Hydraulic hose 3700 mm 1 4 st st 1...

Page 46: ...UK King Roller 12 3m 15 3 16 3 18 3 20 3m 15 05 2018 44 Hydraulic circle Side section wheel frame locking claw Note Check number and measurements of all hoses before ordering the spare parts...

Page 47: ...aulic hose 710 mm 1 4 st st 2 2 1 1 1 14 690201052 Hydraulic hose 935 mm 1 4 st st 1 1 1 15 690201020 Hydraulic hose 1625 mm 1 4 st st 2 3 3 3 3 16 690201055 Hydraulic hose 1010 mm 1 4 st st 1 17 6902...

Page 48: ...ing the spare parts Pos Item no Designation 12 3 15 3 16 3 18 3 20 3 1 690203001 Quick coupling male 2 2 2 2 2 2 690203003 Fitting straight 10 x1 2 BSP 2 2 2 2 2 3 690201048 Hydraulic hose 3610 mm st...

Page 49: ...rom oct 2013 2 2 2 2 2 690201071 Hydraulic hose 500mm st 90 2 2 3 690203018 Fitting 10mm 1 1 1 1 1 4 4 690201015 Hydraulic hose 710mm st st 1 1 1 5 690203015 Fitting T10 1 1 1 1 1 6 690201075 Hydrauli...

Page 50: ...UK King Roller 12 3m 15 3 16 3 18 3 20 3m 15 05 2018 48 Air brake...

Page 51: ...085 Nylon tube 15x1 5mm 4 2 12 690190105 Hose 14 5x5mm 2 4 13 690190073 Hose fitting M22x1 5 m 12 fitting 4 6 14 690190090 Support bushing for tube 10x1 5mm 2 2 15 690190095 Support bushing for tube 1...

Page 52: ...yellow 2 8 0656250 Reflex white 2 9 692160017 Reflex red 2 10 0234330 Bolt M6x20 4 11 7357516 Bracket 2 12 0272250 Facetskive 8 16 13 0264050 Locking nut M8 8 14 0234750 Bolt M8x20 4 15 690160080 Cabl...

Page 53: ...UK King Roller 12 3m 15 3 16 3 18 3 20 3m 15 05 2018 51 Lighting set El diagram...

Page 54: ...UK King Roller 12 3m 15 3 16 3 18 3 20 3m 15 05 2018 52 Notes...

Page 55: ...UK King Roller 12 3m 15 3 16 3 18 3 20 3m 15 05 2018 53...

Page 56: ...Subject to design modifications without prior notice...

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HE-VA King-Roller, Operating Instructions Manual

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