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Toolroom Lathe

Operator’s Addendum

© 2010 Haas Automation, Inc.

96-0112 Rev W

July 2010

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Summary of Contents for TL-1

Page 1: ...Toolroom Lathe Operator s Addendum 2010 Haas Automation Inc 96 0112 Rev W July 2010 ...

Page 2: ......

Page 3: ... Requirements 5 4 Operation 7 Power up 7 Optional Tailstock Standard with TL 4 Operation 8 Optional Tool Turret Removal Reinstallation 9 TT 4 TL 1 2 9 TT 20 TL 3 11 TT 10 TL 4 12 Manual Mode 15 Machine Position 15 Tool Offsets 16 Automatic Mode 16 IPS Recorder 18 Alarms Messages Display 19 5 Maintenance 20 Lubrication Toolroom Lathe 20 Chip Filter 21 ...

Page 4: ...ith a hand held safety switch The button must be pressed any time automatic machining is taking place Releasing the switch will cause the spindle and axes motion to stop In order to resume automatic machining the button and Cycle Start must be pressed it is not necessary to hold down the Cycle Start switch Workholding Safety The care and safety issues of the workholder s manufacturer must be follo...

Page 5: ...m table with button head screws supplied 3 Remove the pendant shipping bracket There are 4 screws securing the pendant to the arm TL 4 1 Remove six red shipping brackets three from the base of the tailstock one from the pendant one from the traveling door and one from the table to the spindle TL 1 2 Shipping Bracket Leveling 1 Position the cross slide close to the chuck this is how the machine was...

Page 6: ...veling screw 3 so that it is just above the leveling pad and jog the cross slide to the end of Z axis travel closest to the spindle head and to the middle of X axis travel 2 Position the level on the cross slide parallel to the X axis and adjust the cor ner leveling screws closest to the spindle head 1 4 until machine is level 3 Position the level parallel to the Z axis Adjust the corner rear leve...

Page 7: ...TL 1 2 20A TL 3 20A TL 3B TL 3HT 40A If service run from elec panel is less than 100 use TL 1 2 1PH 8 GA Wire 3PH 10 GA Wire TL 3 8GA Wire High 12 GA TL 3B TL 3HT 4GA Wire High 8GA TL 4 0GA If service run from elec panel is more than 100 use TL 1 2 1PH 6 GA Wire 3PH 8 GA WIRE TL 3 6GA Wire High 10 GA TL 3B TL 3HT 2GA Wire High 6GA TL 4 0GA Warning A separate earth ground wire of the same conductor...

Page 8: ... the correct input connector results in either overheating of main contactor or failure to reliably engage the main contactor 3 The main power transformer is located at the bottom right corner of the control cabinet It also has two different input connections located at terminal board TB2 If incoming power is 187 215 VRMS connect wire 74 to the 208V position center If incoming power is 216 250 VRM...

Page 9: ...T S INS IDE K EEP HANDS AWAY Turret Lathes Table Lathes X X Z Z X X Z Z To change to full CNC mode press any Display key except Offset Press Handle Jog to return to Toolroom Lathe menus A program entered through Toolroom Lathe screens is accessible in MDI mode full CNC A G Code list is described in the Operator s manual and includes examples to demonstrate G code usage Power up The lathe is powere...

Page 10: ...fore moving the tailstock CAUTION When hydraulic pressure drops to 1500 psi during operation the spindle will stop Check hydraulic pressure often to ensure it does not drop below 2000 psi When tailstock is not in use jog it to the rear stops Hydraulic pressure is not needed to keep it in position Optional Tool Turret Removal Reinstallation If installed the optional tool turret can be removed if ex...

Page 11: ...e casting 2 Place the tip of the indicator on the bottom inside surface of the tool turret in the X direction 3 Jog the X axis and check the alignment of the tool changer along the entire surface indicated 4 Alignment error should not exceed 0 002 0 051 mm over 5 5 140 mm travel Steps 1 4 Steps 5 7 5 Place the tip of the indicator on the bottom inside surface of the tool turret in the Z direction ...

Page 12: ...12 Alignment error should not exceed 0 001 0 025 mm over 5 5 140 mm travel 13 Tap the base to correct any misalignment and tighten the turret mounting bolts to 130 ft lbs 176 Nm 14 Re verify alignment 15 Change Setting 113 to Auto TT 20 TL 3 Removal 1 Turn off air to the turret at the regulator then disconnect the air line and elec trical cable from the turret 2 Remove the turret mounting bolts 3 ...

Page 13: ...t 90 degrees and recheck turret face flatness within 001 When alignment is confirmed tighten the accessible riser block bolts with the turret still installed then lift the turret and tighten all riser block bolts to 90 ft lbs Reinstall the turret with the original shims in place if available and reverify alignment before proceeding Disconnect air and power 4 Check turret height by setting up borin...

Page 14: ...6 Restore any previous coolant connection before proceeding Reinstallation 1 Clean the cross slide surface Install eyebolts and use a suitable lifting device to mount the TT 10 unit to the cross slide plate using four 75 10 x 2 75 hex head bolts retrofits on machines built before June 2008 will require 625 shoulder bolts The bolts should be snug but not fully torqued at this point 2 Remove the rea...

Page 15: ...able travel Alignment Squaring the TT 10 to the base 1 Place mag base indicator on the Z axis rail on the operator side Touch the face of the turret at tool position 1 and jog the X axis Squareness error should not exceed 0 0004 over 10 of X axis travel 2 Tap the TT 10 into position to correct any error To spindle centerline 1 Attach T 0028 SL 40 BOT inspection tool holder to tool position 1 2 Ins...

Page 16: ...can be used to adjust commanded speed This also works on most screens Machine Position Machine coordinates are shown on right side of display screen Four coordi nate modes are accessed by pressing the POSIT button and can be scrolled through using Page Up and Page Down These are POS OPER This is for the operator setup person to use as desired and is not used by the control for any positioning func...

Page 17: ...ning full G code programs they are not required by any of the single feature part programs Must be entered to use Cutter Compensation see Operator s manual for Cut ter Compensation information Automatic Mode Tool offsets must be set before an automatic operation can be run Enter the values for each tool used on the Tool Offsets screen The tool offsets will be referenced when that tool is called in...

Page 18: ...e amount in Z Start Point from the work offset Outside Dia Enter the current diameter of the work piece Manually measure the diameter Dia to Cut Enter the finished diameter Z Dimension Enter the Z axis dimension of the part from the Z Start Point Depth of Cut Enter the depth of cut for each pass of the stock removal Feed Per Rev Enter feed per revolution This is the distance the tool moves for eac...

Page 19: ...CLE START to run in MDI or F4 to record output to a program SETUP TURN FACE FILLET RADII 0 0000 in OUTSIDE DIA FEED PER REV 0 0000 in 0 0100 in TOOL NOSE 0 0315 in 0 0000 in FEED OD TURN ID TURN FACE PROFILE 3 Press F4 to access the IPS recorder menu Choose menu option 1 or 2 to continue or option 3 to cancel and return to IPS F4 can also be used to return to IPS from any point within IPS recorder...

Page 20: ...O00004 PROGRAM E O00005 PROGRAM F O00006 PROGRAM G Choose a program by using the cursor keys and press WRITE to select or Enter a O followed by a new program number and press WRITE to create 3 Using the arrow keys move the cursor to the desired insertion point for the new code Press WRITE to insert the code Menu Option 2 Output to Current Program 1 Select this option to open the currently selected...

Page 21: ...des and ball screws are manually lubricated There is a grease fitting on the Z axis saddle which is plumbed to lubricate the four trucks The Z axis ball screw is lubricated through a grease fitting on the ball nut This is accessible from the left side of the machine The Z axis rack should be lubri cated with light oil to prevent rust Two grease fittings are located on the X axis cross slide One is...

Page 22: ... either side The spindle is grease packed and needs no routine maintenance Chip Filter The chip filter is provided with the Coolant Pump Kit option standard with the TL 4 Check the chip filter on a weekly basis After removing and cleaning the chip filter make sure the basket has been emptied of chips before restarting the machine See the Operator s Manual for additional maintenance issues ...

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