Grizzly G1006 Owner'S Manual Download

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Warning: no portion of this manual may be reproduced in any shape

or form Without the Written approval of grizzly industrial, inc.

#JB10548 printed in China

heavy-duty mill/drill

model g1006/g1007

oWner's manual

Summary of Contents for G1006

Page 1: ...l Inc Revised August 2008 JB Warning No portion of this manual may be reproduced in any shape or form without the written approval of Grizzly Industrial inc JB10548 printed in China HEAVY DUTY MILL drill MODEL G1006 G1007 Owner s Manual ...

Page 2: ...PERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICAL...

Page 3: ...16 Assembly 16 Power Feed G1007 Only 17 Head Crank 19 Feed Levers 20 Collet Arbor 20 Drill Chuck Arbor 21 Fly Cutter Arbor 22 Test Run 22 SECTION 4 OPERATIONS 23 Operation Safety 23 Graduated Dials 23 Spindle Height 24 Depth Stop 25 Head Height 25 Speed Changes 26 SECTION 5 ACCESSORIES 27 SECTION 6 MAINTENANCE 29 Schedule 29 Cleaning and Protecting 29 Lubrication 30 Table Leadscrews 32 SECTION 7 S...

Page 4: ...echnical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals grizzly com Contact Info Functional Overview The Model G1006 G1007 Mill Drill is used to remove material from metal workpieces to form complex shapes It can also be used as a tradi tional drill press Tooling attaches to the spindle that in turn attaches to the vertically moveable quill The quill position is controll...

Page 5: ... Spring Assembly D Quill Lock E ON OFF Swtich F Depth Stop G Micro Downfeed Handwheel H Motor Pivot Lock I Downfeed Handles J Pinion Hub Lock Knob K X Axis Handwheels L Longitudinal Stops M Gib Screws N Longitudinal Locks O Y Axis Handwheel P Drilling Angle Vise Q Power Feed G1007 Only A B C D E F G H I J L O K Q P N M ...

Page 6: ...utton with thermal overload protection switch voltage 110v Cord length 6 ft Cord gauge 14 gauge recommended Breaker size 20 amps at 110v 15 amps at 220v plug yes Motors Main type teFC Capacitor start induction horsepower 2 hp voltage 110 220v prewired 110v phase single amps 18 9a speed 1725 rpM Cycle 60 hz number of speeds 1 power transfer Belt drive Bearings shielded permanently lubricated Main S...

Page 7: ...d roller Lead Screw Info lead screw diameter 15 16 in lead screw tpi 10 lead screw length 36 in Construction spindle housing Const Cast iron table Const ground Cast iron head Const Cast iron Column Const ground Cast iron Base Const Cast iron paint epoxy Other Collars Calibrated 0 001 in Column dia 4 1 2 in optional stand g5944 Mobile Base g7314 Other Specifications iso Factory iso 9001 Country of ...

Page 8: ...ED Product Dimensions Weight 566 lbs length Width height 50 x 40 x 48 1 2 in Foot print length Width 24 x 16 in Shipping Dimensions type Wood Crate Content Machine Weight 686 lbs length Width height 38 x 30 x 46 in Electrical switch push Button with thermal overload protection switch voltage 110v Cord length 6 ft Cord gauge 14 gauge recommended Breaker size 20 amps at 110v 15 amps at 220v plug yes...

Page 9: ...vert spindle speeds 150 225 255 350 400 500 850 1200 1500 1600 2300 3000 rpM no of longitudinal Feeds variable Feed rate 0 140 rpM Quill dia 2 950 in Table Info table length 32 in table Width 9 1 2 in table thickness 1 7 8 in no of t slots 4 t slots Width 0 625 in t slots height 7 8 in t slots Centers 2 1 16 in stud size 1 2 in Spindle Info spindle taper r 8 end Milling Cap 3 4 in Face Milling Cap...

Page 10: ...9001 Country of origin China Warranty 1 year serial number location id label on head Casting assembly time 1 1 2 hours Features Clutch type downfeed Mechanism graduations in inches exclusive Fine downfeed is graduated in 001 and is engaged by Clutch type Mechanism heavy duty 12 speed tapered roller Bearing spindle top Quality Workmanship throughout push Button switch with thermal overload protecto...

Page 11: ...ons terms and phrases used throughout this manual as they relate to this mill and metalworking in general Become familiar with these terms for assembling adjusting and operating this mill Your safety is VERY important to us at Grizzly Gib A tapered wedge located along a sliding member to take up wear or to ensure a proper fit Headstock The mill component that houses the vertical spindle motor and ...

Page 12: ...FETY 2EAD NSTRUCTION ANUAL EFORE PERATING THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE OF THE SAFETY MESSAGES 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOW 2EMEMBER THAT SAFETY MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTI...

Page 13: ...jXi dch dg ajWg XVi c VcY X Vc c VXXZhhdg Zh 352 5 2 3 2 0 7 2 22 4 9 2 53 29 3AFETY NSTRUCTIONS FOR ACHINERY 2 6 534 93 72 3 BV Z V VW i d X ZX c dg Znh VcY VY_jhi c lgZcX Zh WZ dgZ ijgc c bVX cZgn 2 0 243 2 53 29 8 ZX dg W cY c dg b hVa cZY eVgih Wgd Zc eVgih addhZ Wdaih VcY Vcn di Zg XdcY i dch i Vi bVn beV g bVX cZ deZgVi dc GZeV g dg gZeaVXZ YVbV ZY eVgih WZ dgZ deZgVi dc 53 2 33 2 3 GZ Zg id...

Page 14: ...in the proper tool holder for the job 14 CLEAN UP DO NOT clear chips by hand Use a brush and never clear chips while the mill is turning 15 CUTTING TOOL INSPECTION Inspect drills and end mills for sharpness chips or cracks before each use Replace dull chipped or cracked cutting tools immediately Handle new cutting tools with care Leading edges are very sharp and can cause lacerations 16 EXPERIENCI...

Page 15: ...t Size 220V 15 Amps Power Connection Device The Model G1006 7 comes prewired for 110V and includes a NEMA 5 15 plug If you rewire the motor to 220V we recommend using the plug and receptacle shown in Figure 2 for 220V Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes Compliance MUST be verified by a qualified electrician Extension Cords...

Page 16: ...ely satisfied with the condi tion of your shipment inventory the contents Unpacking Inventory The Model G1006 G1007 is a heavy machine Serious personal injury may occur if safe moving methods are not used To be safe get assistance and use power equipment to move the shipping crate and remove the machine from the crate The following is a description of the main compo nents shipped with your machine...

Page 17: ...se from your machine during clean up Figure 5 Cleaner degreaser available from Grizzly In addition to the parts shown in Figure 3 the Model G1007 comes with the power feed and its attachment accessories Power Feed G1007 Only Figure 4 Qty K Cap Screws 20 x 1 End Stops 2 L Flat Washers End Stops 2 M End Stops 2 N End Stop Clamp Plates 2 O Hex Bolts M8 1 25 x 25 Power Feed 2 P Lock Washers 8mm Power ...

Page 18: ...ions Figure 6 Minimum working clearances 50 40 Moving Placing Machine When you are ready to move your mill to its per manent position follow this procedure 1 Remove the mounting bolts holding the mill to the bottom of the crate 2 Move the table as close to the column as possible to help balance the machine during moving 3 Place lifting straps under the head of the machine as shown in Figure 7 then...

Page 19: ...ench top to allow access to the under side of the base on the Mill Drill This will be necessary for adjusting the Y plane leadscrew The strongest mounting option is a Through Mount where holes are drilled all the way through the workbench and hex bolts washers and hex nuts are used to secure the drill press to the workbench ACHINE ASE 7ORKBENCH 7dai aVi LVh Zg aVi LVh Zg AdX LVh Zg Zm Cji Figure 8...

Page 20: ...power feed body The Model G1007 features a 110V auto feed mechanism which allows hands free side to side passes while milling Variable speed feed control makes flat surface milling more consistent To install the power feed 1 Attach the 21 4 diameter drive gear to the left end of the longitudinal table leadscrew The gear couplers on the drive gear and table leadscrew will lock together Figure 10 Fi...

Page 21: ...e 14 Figure 14 Limit switch bracket 10 Mount the switch to the switch bracket with the cap screws provided When the switch is depressed the power feed automatically turns OFF and table movement stops Figure 15 Figure 15 Limit switch Switch Bracket Limit Switch NOTICE Before using the G1007 place the power feeder cord and the control cord for the microswitch clear of any movements which could pinch...

Page 22: ...ank secures to the left side of the machine and is used to adjust the height of the headstock To mount the head crank to the machine 1 Assemble the head crank by attaching the handle in the same method used for the handwheels Thread the handle into the crank body then tighten the lock nut 2 Slide the head crank onto the shaft then tighten the set screw to secure it in place Figure 18 Figure 18 Hea...

Page 23: ...Insert the collet or cutting tool s arbor up into the spindle housing Rotate the collet or arbor to line up the keyway with the matching pin in the spindle opening Figure 20 Figure 20 Collet arbor installation 3 Turn the hex head at the top of the drawbar located on the top front of the head clock wise until the threads at the bottom of the drawbar mesh with the female threads in the top of the co...

Page 24: ... accept the standard drill chuck pro vided with this machine To install the drill chuck 1 Clean the grease off the drill chuck Pay par ticular attention to the bore in the drill chuck it must be free from all grease oil and debris 2 Clean any grease oil or debris off the Jacob s Taper already installed in your Mill Drill 3 Retract the drill chuck jaws fully by turning the body of the drill chuck c...

Page 25: ...ge 21 Test Run Once the assembly is complete test run your machine to make sure it runs properly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review the Troubleshooting on Page 34 If you still cannot remedy a problem contact our Tech Support at 570 546 9663 for assistance To test run the machine 1 Connect the ma...

Page 26: ... serious personal injury Keep these items away from moving parts at all times to reduce this risk To reduce the risk of serious injury when using this machine read and understand this entire manual before beginning any operations Graduated Dials The graduated dials on the handwheels for the table and fine feed can be indexed or zeroed to help make accurate and convenient movements Each dial can be...

Page 27: ...lution equals 0 100 To lock the spindle 1 Tighten the spindle locking lever to lock the spindle for milling operations You have two options for spindle height adjust ment a drill press style levered downfeed and a micro adjustment handwheel To operate the downfeed lever simply pull forward and down on the lever nearest you The spindle will go down until you stop pulling or until it hits the depth ...

Page 28: ... leadscrew until the top of the indicator plate is level with your desired depth as listed on the scale to the left or right The depth stop leadscrew is controlled by the knurled knob under the front of the headstock Figure 26 Figure 26 Setting depth stop Indicator Plate Knurled Knob The head height on this Mill Drill can be adjusted for various applications To adjust the head height 1 Loosen the ...

Page 29: ...e the rear pulley toward the spindle Figure 28 Figure 28 Motor locking lever 2 Loosen the two idler pulley bolts that hold the center pulley system in place so the pulley will float Figure 29 Figure 29 Pulley system 3 With the center and rear pulleys loose move the V Belts to the position on the pulleys cor responding to the desired speed See chart below 4 Push the motor back to tighten the rear V...

Page 30: ...tive action locks very low profiles 10 second vernier scales gear drives with oil immersion and satin chrome dials See the current Grizzly catalog for full specifica tions Features 4 330 overall height horizontal 6 750 height to center hole vertical 3 Morse Taper 0 465 T slot width and 117 lb approximate shipping weight Figure 32 G9299 10 Yuasa Type Rotary Table G1076 52 PC Clamping Kit This clamp...

Page 31: ...and styles in two and four flute styles 3 16 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 8 11 16 and 3 4 Figure 36 G9760 20 PC End Mill Set G9765 9 PC Ball End Mill Set Features 2 flute ball nose end mills Includes the following sizes 1 8 3 16 1 4 5 16 3 8 7 16 1 2 5 8 and 3 4 Figure 38 G9765 9 PC Ball End Mill Set G5641 1 2 3 Blocks G9815 Parallel Set H5556 Edge Finder Set Figure 37 G5641 1 2 3 Blocks G9815...

Page 32: ...nisms and may cause injury to yourself or bystanders Remove any rust build up from unpainted cast iron surfaces of your mill and treat with a non staining lubricant after cleaning Keep unpainted cast iron surfaces rust free with regular applications of products like G96 Gun Treatment SLIPIT or Boeshield T 9 see Accessories beginning on Page 28 The gibs are pre adjusted at the factory and will not ...

Page 33: ...port with a ball is located on the operator s side of the table edge The apron slide can be oiled directly Make sure to carefully clean chips and dirt off of this slide before oiling Inspect regularly for tension and wear Replace when necessary with a size B 42 belt for the spindle pulley to the idler pulley belt and a size B 34 belt from the idler pulley to the motor pulley belt Check pulleys to ...

Page 34: ... cover to adjust the tension Push the cover back in to engage the roll pin in one of the notches Figure 40 Do not completely remove the cover If you remove the spring cover the spring will uncoil rapidly and create a great risk of injury Return Spring Figure 40 Adjusting spring tension 4 Tighten the black thumb knob The spring tension for automatic quill recoil has been pre set at the factory It s...

Page 35: ...crews When you turn the handwheels to adjust the posi tion of the table you will notice slight play in the handwheel before the table begins to move If this play exceeds 0 010 measured with the dial at the base of each handwheel then you will need to adjust the leadscrews These adjusters may require you to fabricate extensions for your hex wrenches Make adjust ments in small increments Over tighte...

Page 36: ...ons and repair replace as necessary 7 Replace faulty ON OFF switch 8 Test repair replace Machine stalls or is underpowered 1 Feed rate cutting speed too fast for task 2 Workpiece alignment is poor 3 Wrong workpiece material 4 Motor connection is wired incorrectly 5 V belt s slipping 6 Plug receptacle is at fault 7 Motor bearings are at fault 8 Machine is undersized for the task 9 Motor has overhea...

Page 37: ...e stripped or damaged bolts nuts and re tighten with thread locking fluid 2 Replace re tension V belts 3 Replace shaft pulley setscrew and key as required 4 Tighten replace 5 Tighten replace anchor studs in floor relocate shim machine 6 Use the correct holding fixture and re clamp workpiece 7 Replace dented fan cover replace loose damaged fan 8 Replace out of round cutter replace resharpen cut ter...

Page 38: ... Table locks not tight 2 Quill lock not tight 3 Workpiece not securely clamped to table or into mill vice 4 RPM and feed rate too high 1 Tighten down table locks 2 Tighten quill lock 3 Check that clamping is tight and sufficient for the job Make sure mill vice is tight to the table 4 Use appropriate RPM and feed for the job Table is hard to move 1 Table locks are tightened down 2 Chips have loaded...

Page 39: ...wise rotation facing the end of the shaft wire as shown above For counter clockwise rotation interchange leads 5 and 6 Green Ground Power Cord Cord to Switch 1 4 6 2 3 5 Motor Connection Box 6OLT 7IRING IAGRAM Reset Button Green Ground Power Cord Cord to Switch 1 4 6 2 3 5 Motor Connection Box Wiring Diagram ...

Page 40: ...64 301 302 303 304A 304 1 305 309 311 312 313 314 314 315 316 This part appears on machines produced prior to 07 08 This part appears on machines produced after 07 08 317 317 1 318 319 320 1 321 322 324 324 1 325 326 327 329 352 392 330 332A 331 331 1 334 386 706 713 335 337 1 662 339 340 333A 333 343 1 344 345 346 346 347 350 351 352 356 358 359 360 361 362 363 366 367 367 1 367 2 367 3 367 4 367...

Page 41: ...OLT 5 16 18 X 1 1 2 360 P1006360 PINION GEAR 161 PW07 FLAT WASHER 5 16 361 P1006361 GEAR AXLE 162 PB12 HEX BOLT 5 16 18 X 1 1 4 362 P1006362 COMPRESSION SPRING 13 X 83 163 PS04 PHLP HD SCR 1 4 20 X 1 2 363 P1006363 MOTOR POSITION PIN 164 P1006164 FRONT COVER PLATE ASSEMBLY 366 P1006366 MOTOR BASE 301 P1126102 DRAWBAR 7 16 20 x 442L 367 P1006367 2HP MOTOR 110 220V SINGLE PHASE 302 P1006302 SPINDLE ...

Page 42: ...1 420 422 436 436 436 401 712 401 401 401V2 401V2 401V2 423 424 427 707 708 709 428 428 1 429 430 131 143 143 709 708 707 710 710 711 143 405 1 166 168 168 168 168 131 172 173 176 This part appears on machines produced prior to 07 08 This part appears on machines produced after 07 08 Column Table Parts Breakdown ...

Page 43: ...CREW 401 P1126201 HANDWHEEL W HANDLE 427 P1006427 TABLE GIB 401V2 P1006401V2 PLASTIC HANDWHEEL W HANDLE V2 07 08 428 P1006428 TABLE 405 1 P1006405 1 ACME SCREW ASSY 428 1 P1006428 1 TABLE PLUG 406 P1006406 BASE 429 P1006429 STOP BLOCK T NUT 1 4 20 407 P1006407 SADDLE GIB 430 P1006430 SPACER 408 P1006408 COLUMN 436 P1006436 HANDLE 409 P1006409 COLUMN FLANGE RING 700 P1006700 LOCK HANDLE 410 P100641...

Page 44: ...es unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 801 P1006801 MACHINE ID LABEL 805 P1006805 READ MANUAL LABEL 802 PLABEL 14 ELECTRICITY LABEL 806 PPAINT 1 GRIZZLY GREEN TOUCH UP PAINT 803 P1006803 WEAR GLASSES LABEL 807 G9987 GRIZZLY NAMEPLATE MINI 804 P1006804 ROTATING C...

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Page 48: ...IRECT AND 3AVE WITH RIZZLY n 4RUSTED 0ROVEN AND A REAT 6ALUE 2 s 3 52 2 2 s 2 23 3 00 7 4 523 s 2 30 3 7 4 52 6ISIT UR 7EBSITE 4ODAY ND ISCOVER 7HY RIZZLY S 4HE NDUSTRY EADER ALL 4ODAY OR 2 ULL OLOR ATALOG ...

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