Grindmaster Cecilware American Metal Ware PrecisionBrew Digital Shuttle PB330 Operator'S Manual Download | Manualshive

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PB330 and PB430 PrecisionBrew

™

Digital Shuttle

®

Brewers

Operator Manual

Grindmaster-Cecilware

4003 Collins Lane, Louisville, KY 40245 USA
Phone: 502.425.4776 Toll Free: 800.695.4500
Fax: 502.425.4664
Web: gmcw.com Email: [email protected]

Safety Information..................2
Installation...............................3
Start up ....................................4
Operation ................................5
Adjustments ............................5
Control Features......................6
Programming ..........................7

Cleaning.................................13
Maintenance .........................14
Special Control Functions .....14
Troubleshooting Guide.........16
Parts Diagram and List..........22
Wiring Diagram.....................29
Thermistor Chart ...................39

Thank you for purchasing this quality brewer. For your safety and the safety of others, read all warnings and the
operator manual before installing or using the product. Properly instruct all operators. Keep training records. For
future reference, record serial number here:

Table of Contents

©2016 Grindmaster-Cecilware

Printed in USA

0516 Form # AM-346-04

Part # 390-00065

Grindmaster-Cecilware provides the
industry’s BEST warranty. Visit gmcw.com
for warranty terms and conditions.

Model PBIC-430

Model PB-330

Model PBVSA-330

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2
3
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Summary of Contents for American Metal Ware PrecisionBrew Digital Shuttle PB330

Page 1: ...shooting Guide 16 Parts Diagram and List 22 Wiring Diagram 29 Thermistor Chart 39 Thank you for purchasing this quality brewer For your safety and the safety of others read all warnings and the operator manual before installing or using the product Properly instruct all operators Keep training records For future reference record serial number here Table of Contents 2016 Grindmaster Cecilware Print...

Page 2: ... in any way Altering or deforming the plug may cause electrical shock damage unit and will void warranty To reduce risk of explosion or fire do not use near combustibles WARNING Safety Information 2 American Metal Ware PB330 PB430 Shuttle Brewers Important Safety Information This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that f...

Page 3: ...ers faster recovery between brews 6 Make sure brewer is unplugged Connect the water line to the brewer with the hose connector 7 Install a shut off valve near the brewer 8 Installing a filtering system can improve the taste of brewed coffee and extend the life of the brewer If your water has high calcium lime chlorine or iron content this is especially important The filter should be the lime inhib...

Page 4: ...pliance is IP10 rated and shall not be cleaned with pressurized water 4 American Metal Ware PB330 PB430 Shuttle Brewers WARNING ELECTROCUTION HAZARD Never use the ground conductor as a neutral This could cause electrocution Installation continued ORANGE YELLOW TO CONTROLLER YELLOW RED WHITE FROM TERMINAL BLOCK N 120V L2 208V or 230V FROM L1 BLACK 120V WHITE 208V BLUE 240V TRANSFORMER 1 Flip power ...

Page 5: ...ffee Accidental spills may result in severe burns CAUTION HOT LIQUID HAZARD Coffee basket contains very hot water until the drip is completed Early removal of a dripping basket could result in burns Altitude Approximate Boiling Point Recommended Max Temperature ft m F C F C 0 0 212 100 205 96 1 500 152 211 1 99 5 204 95 6 1000 305 210 2 99 0 203 95 0 1500 457 209 3 98 5 202 94 4 2000 610 208 4 98 ...

Page 6: ...are present near adjustable components All adjustments should be performed by qualified service personnel only Control Features Pre infusion Controls the initial coffee grounds wetting and the first dwell time after the initial wetting Pulse brews are the series of pulses after the Pre infusion process All pulse ON and OFF times are the same Brew Countdown Timer After the start of a brew the LED d...

Page 7: ...fault is 50 so if the brewer is set for a 1 5 gallon brew without pre infusion and pulses the brew basket will remain locked for 2 minutes after the brew valve closes If with coffee the brew basket drips for longer than 2 minutes increase the setting to 60 which will be 2 24 of drip time The setting increases by 5 increments 12 seconds each 6 rto Set Bypass Ratio Choose Std or Grm Choose Std if yo...

Page 8: ...ulse ON time Choose 0 05 2 00 minutes 6 PuLSE oFF Pulse OFF time Choose 0 05 2 00 minutes 7 By PASS Set bypass volume Choose OFF 25 8 CoPY to LEFt Choose YES or no The sequence of programming for the Small portion is as follows refer to Table 3 1 Br time Brew time Choose 0 01 6 00 minutes 2 PrE inFuSion Choose OFF to 2 00 minutes 3 PrE inFuSion oFF Choose 0 05 to 2 00 minutes 4 PuLSE br Pulse Brew...

Page 9: ...ge Left Portion continued PRE INFUSION ADJUST TO PULSE OFF TIME 0 05 2 00 PULSE ON TIME 0 05 2 00 OF PULSES READING DISPLAY A PULSE ON PULSE OFF PULSE BREW OFF 1 10 05 TO 2 00 PRE INFUSION OFF TIME TO PRE INFUSION PRE INFUSION TIME OFF TO 2 00 TO OR TO BREW TIME BYPASS RATIO BREW TIME 01 TO 6 00 DRIP TIME PERCENT OF BREW DRIP TIME ...

Page 10: ...ION TO PULSE OFF TIME 0 05 2 00 PULSE ON TIME 0 05 2 00 OF PULSES PULSE ON PULSE OFF PULSE BREW OFF 1 10 05 TO 2 00 PRE INFUSION OFF TIME TO DISPLAY WILL READ AS FOLLOWS TO PRESS AND HOLD UP DOWN ARROWS FOR 5 SECONDS ADJUST TO READING DISPLAY ADVANCE BREW TIME BREW TIME 01 TO 6 00 PRE INFUSION PRE INFUSION TIME OFF TO 2 00 PRE INFUSION 05 TO 2 00 PRE INFUSION OFF TIME continued on next page ...

Page 11: ...Metal Ware 11 Programming continued Table 2 Programming Sequence for Medium Portion continued PULSE OFF TIME 0 05 2 00 PULSE ON TIME 0 05 2 00 OFF 1 10 PULSE BREW OF PULSES TO PULSE OFF BY PASS OFF TO 25 PERCENT TO PULSE ON COPY TO LEFT OR ...

Page 12: ...10 ADJUST READING OG G O S S 05 TO 2 00 DISPLAY BREW TIME 01 TO 6 00 BREW TIME PULSE OFF TIME 0 05 2 00 PRE INFUSION PRE INFUSION TIME OFF TO 2 00 TO PRE INFUSION PULSE ON TIME 0 05 2 00 TO COPY TO LEFT OR PULSE OFF PULSE ON PULSE BREW OF PULSES PRE INFUSION OFF TIME TO Programming continued Table 3 Programming Sequence for Small Portion ...

Page 13: ... the warmer and bottom of Shuttle surfaces These surfaces must be clean for proper heat transfer 11 Polish the exterior of the brewer with stainless steel cleaner Use the appropriate cleaner for brass copper or vinyl if these optional finishes are provided Cleaning and Sanitizing Vacuum Shuttle and stand 1 Cleaning and sanitizing lid assembly a Remove lid from unit fully submerse it in cleaning so...

Page 14: ...gurations are shown next column System Restore Function This function will restore a Precision Brew unit to its original factory settings To activate system restore power on the unit while holding in the DOWN button on the keypad use the keypad that controls the RIGHT side for a double unit Continue holding the DOWN button and the display will scroll rEStorE to indicate that a system restore is ab...

Page 15: ...r level not at the heater level 9 Show Input Display scrolls InPut Input Test Mode 10 Input Test Press each key and the display will show a number related to that key Right Side On Off 1 advances test Up 5 Down 3 Large Brew 4 Medium Brew 2 Small Brew 0 Basket Switch 17 Left Side On Off 9 Up 13 Down 11 Large Brew 12 Medium Brew 10 Small Brew 8 Basket Switch 16 11 Show Output Display scrolls outPut ...

Page 16: ... slowly to be replaced Overfilling water High electrode Disconnect electrode Remove electrode assembly tank only when coated with lime or wire at quick connect and clean the probes If power is on faulty brown wire Connect problem is not corrected a wire from the quick replace electrode assembly connect to the cabinet body If filling stops this is the error cause Connection from Check to ensure Mak...

Page 17: ...r to terminals by control board and disconnecting terminals transformer not powered See wiring diagram for If there is proper voltage more information across primary proceed to step entitled No power to control board and transformer powered No power to control Ensure there is proper Secure connections and board and transformer voltage across terminal reset circuit breaker on not powered block Chec...

Page 18: ...er diagram for more voltage across primary information proceed to step entitled No power to control board and transformer powered Low long electrode Disconnect electrode Remove electrode assembly coated with lime or wire at quick connect and clean the probes If faulty purple wire Connect problem is not corrected a wire from the quick replace electrode assembly connect to the cabinet body If heatin...

Page 19: ...n the gray and blue wires attached to the relay Remove the black and brown wires from the relay and check for an open circuit across the connection tabs COM and NO to which the wires were attached Thermal cut out Check for open circuit Replace thermal tripped or faulty on thermal cut out cut out NOTE Tripping of thermal cut out can indicate presence of another problem with the unit Unit should be ...

Page 20: ...USE SERVICE CHECK SOLUTION Brew volume too Portion selected on Review timer settings Adjust timer to desired value large or too small touchpad not correct versus portion size or select different portion size Timer not set properly Compare timer setting Adjust timer to desired value to either factory setting or initial user setting to determine if it has been changed Sprayhead clogged Visually chec...

Page 21: ...h Check for terminals of switch replace engaged or faulty continuity across switch switch when switch is engaged Brew circuit Check to see that Secure connections connections not connector 6 pin secure is securely connected to control board Check to see that all connections from controller through brew valve are secure Brew cycle will Brew valve faulty Check to see if there is If there is 24 Vac a...

Page 22: ...22 American Metal Ware PB330 PB430 Shuttle Brewers Parts Diagram and List Front View 6 5 1 3 4 2 Lower Warmer PB 430 pictured 23 23 22 21 20 21 22 ...

Page 23: ...PB330 PB430 Shuttle Brewers American Metal Ware 23 Parts Diagram and List continued Top View Tank Lid 3 Heater Model shown 42 30 34 36 35 38 35 32 36 52 50 52 51 50 ...

Page 24: ...s A531 083 230VAC coil 31 Contactor for 4 Pole E230V models A531 076 230VAC coil 32 Transformer 120 208 240 100W A554 137 33 Valve Brew 24VAC PB A537 184V 34 Valve Bypass 24VAC PB A537 183V 35 Solenoid Basket Lock 24vdc A554 135 36 Touchpad PB Series A530 065 older version A530 060 37 N A N A 38 Spray Elbow A518 054 older version A518 046 39 Tee Barbed 3 8 KYNAR A548 172 40 Hose Overflow A585 016 ...

Page 25: ...37 049 Gauge Assembly A718 018 A318 119P TOP GAGE FITTING A522026 WASHER UPPER GAGE A555 001 GAGE SHIELD A522031 GAGE GLASS A522027 WASHER LOWER GAGE AA 958 GAGE BASE Item Part Description 1 A537 053 FAUCET MODEL ES 2 A522078 SHANK W CHROME BONNET 3 A718 018 GAUGE ASSEMBLY 4 A725 092 KIT SHUTTLE LID A713 027 SS SHUTTLE COVER not shown 5 A548 142 LID RETAINING CLIP 6 A548 140 A61365 LID STOPPER W O...

Page 26: ...t VS 1 5S 3 1 8 5 2 9 6 7 4 ITEM NO Title PART NUMBER VS 1 5S QTY 1 Stand Body A548 157 1 2 Tray for Stand A548 159 1 3 Vacuum Shuttle VS 1 5 1 4 Stand Base A548 158 1 5 Tray Top A517 018 1 6 Self Tapping Screw 5 A539 217 4 7 Rubber Foot A548 161 4 8 Plastic Insert A548 162 3 9 Self Tapping Scres 75 A539 218 3 Screw TITLE ...

Page 27: ...m Shuttle Parts List VS S 5 1 4 6 2 3 7 8 ITEM NO Title PART NUMBER VS S QTY 1 Stand Body A548 157 1 2 Tray for Stand A548 159 1 3 Stand Base A548 158 1 4 Tray Top A517 018 1 5 Stand Top Plate A517 019 1 6 NUT M4 W Nylon Insert A540 237 4 7 Self Tapping Screw 5 A539 217 4 8 Rubber Foot A548 161 4 TITLE ...

Page 28: ...28 American Metal Ware PB330 PB430 Shuttle Brewers Parts Diagram and List continued Control Board all PrecisionBrew V2 0 models Refers to software version number Subject to change ...

Page 29: ...PB330 PB430 Shuttle Brewers American Metal Ware 29 Wiring Diagram Precision Brew 330 Series Models APB 330V2 APBVSA 330V2 and APBIC 330V2 ...

Page 30: ...30 American Metal Ware PB330 PB430 Shuttle Brewers Wiring Diagram continued Precision Brew 430 Series Models APB 430V2 APBVSA 430V2 and APBIC 430V2 ...

Page 31: ...PB330 PB430 Shuttle Brewers American Metal Ware 31 Wiring Diagram continued APB 330V2E230 APBVSA 330V2E230 APBIC 330V2E230 Brewers ...

Page 32: ...32 American Metal Ware PB330 PB430 Shuttle Brewers Wiring Diagram continued APB 430V2E230 APBVSA 430V2E230 APBIC 430V2E230 Single or Three Phase Models ...

Page 33: ...6 32 5 0 67 5 237 21 1 75 16 250 5 9 2 32 5 6833 51 7 03 0 7 7 50267 7 51 W 6 50 5 5 8 7 7 20 9 8 20 7 51 7 7 50 1 2 7 6 2 62 8 YGF 5 9 9 YDF 7 50 5 7 9 505 07 3 02 6 1 50 5 7 6 7 9 25 8 9 4 5 0 7 1 7 5 217 725 7 5 5 7 2 5 2 Wiring Diagram continued Precision Brew 330 Series 120 208V 120 240V Models APB 330V2 APBVSA 330V2 and APBIC 330V2 ...

Page 34: ... 0 67 5 237 21 1 75 16 250 5 9 2 32 5 6833 51 7 03 0 7 7 50267 7 51 W 6 50 5 5 8 7 7 20 9 8 20 7 51 7 7 50 1 2 7 217 725 5 7 6 2 62 3 66 9 9 7 9 8 YGF 5 9 9 5 7 YDF 7 7 50 5 7 50 5 7 9 505 07 9 505 07 6 7 50 5 7 3 02 6 1 50 5 7 6 7 9 7 6 877 6 7 25 8 9 2 4ġ4 5 0 4ġ4 5 0 7 5 5 7 2 5 2 Wiring Diagram continued Precision Brew 430 Series 120 208 or 120 240V Models APB 430V2 APBVSA 430V2 and APBIC 430V...

Page 35: ...50 5 9 2 32 5 6833 51 7 03 0 7 7 50267 7 51 W 6 50 5 5 8 7 7 20 9 8 20 7 9 51 7 7 50 1 2 7 217 725 6 2 62 8 YGF 5 9 9 YDF 7 50 5 7 25 9 505 07 3 02 6 50 5 7 6 7 9 25 8 211 7 335235 7 25 92 7 6833 9 4 5 0 7 1 7 5 7 5 5 7 2 5 2 Wiring Diagram continued 230V 208V or 240V without Neutral Models APB 330V2 APBVSA 330V2 APBIC 330V2 APB 30V2E230 APBVSA 330V2E230 APBIC 330V2E230 ...

Page 36: ...32 5 6833 51 7 03 0 7 7 50267 7 51 W 6 50 5 5 8 7 7 20 9 8 20 7 9 51 7 7 50 1 2 7 217 725 5 7 6 2 62 3 66 9 9 7 9 8 YGF 5 9 9 5 7 YDF 7 7 50 5 7 50 5 7 25 9 505 07 25 9 505 07 6 7 50 5 7 3 02 6 50 5 7 6 7 9 7 6 877 6 7 25 8 211 7 335235 7 25 92 7 6833 9 2 4ġ4 5 0 4ġ4 5 0 7 5 5 7 2 5 2 Wiring Diagram continued 230V 208V or 240V without Neutral Models APB 430V2 APBVSA 430V2 APBIC 430V2 APB 30V2E230 ...

Page 37: ...PB330 PB430 Shuttle Brewers American Metal Ware 37 Wiring Diagram continued Heater Configuration 1 Heater ...

Page 38: ...38 American Metal Ware PB330 PB430 Shuttle Brewers Wiring Diagram continued Heater Configuration 3 Heater ...

Page 39: ...244 5 41 12697 65 149 1041 10 50 9951 70 158 875 15 59 7856 75 167 740 20 68 6246 80 176 628 25 77 5000 85 185 535 30 86 4028 90 194 458 35 95 3266 95 203 393 40 104 2663 100 212 339 45 113 2185 105 221 294 50 122 1802 110 230 255 55 131 1493 Thermistor Chart Resistance chart showing the ohm value of the thermistor at the appropriate temperature ...

Page 40: ...ilware 4003 Collins Lane Louisville KY 40245 USA Phone 502 425 4776 Toll Free 800 695 4500 Fax 502 425 4664 Web gmcw com Email info gmcw com 2016 Grindmaster Cecilware Printed in USA 0516 Form AM 346 04 Part 390 00065 ...

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