Greenlee Fairmont 45653 Service Manual Download

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Chain Saws

with Chain Brake

SERVICE MANUAL

99937409 REV 3

5/08

Read

and

understand

all of the instructions and

safety information in this manual before operating
or servicing this tool.

Serial Codes GDV, GDM, GDY, GDN, GDZ, GDP, GEA, GDL, GDW, GDR, GEB, GDT, and GED

HPS513CB

(45826)

HCS5130CB  (49768)
HCS5133CB  (49774)
HCS5160CB  (49769)
HCS5163CB  (49775)
HCS5200CB  (49770)
HCS5203CB  (49776)

HCS8160CB  (45653)
HCS8163CB  (45654)
HCS8200CB  (49771)
HCS8203CB  (49777)
HCS8240CB  (49772)
HCS8243CB  (49778)

Summary of Contents for Fairmont 45653

Page 1: ...information in this manual before operating or servicing this tool Serial Codes GDV GDM GDY GDN GDZ GDP GEA GDL GDW GDR GEB GDT and GED HPS513CB 45826 HCS5130CB 49768 HCS5133CB 49774 HCS5160CB 49769...

Page 2: ...45826 Serial Code GDV HCS5130CB 49768 Serial Code GDM HCS5133CB 49774 Serial Code GDY HCS5160CB 49769 Serial Code GDN HCS5163CB 49775 Serial Code GDZ HCS5200CB 49770 Serial Code GDP HCS5203CB 49776 S...

Page 3: ...s manual before operating or servicing this tool Refer also to the following manuals which are listed under Other Publications Operation Manual Specifications and Parts Manual Failure to observe this...

Page 4: ...hose to the proper ports IMPORTANT SAFETY INFORMATION Do not change accessories inspect adjust or clean tool when it is connected to a power source Accidental startup can result in serious injury Fai...

Page 5: ...ily within the pin Push the front shroud 39 forward 2 Remove one 8 32 hex lock nut 76 and 8 32 screw 75 holding the toggle 74 to the rod 62 3 Remove one 372 dia x 1 socket head shoulder screw 71 and s...

Page 6: ...g tool Inspection Clean all parts with an appropriate cleaning solution and dry them thoroughly Inspect each component as described in this section Replace any component that shows wear or damage 1 Ba...

Page 7: ...ng eight 1 4 x 1 socket head cap screws 21 Torque the cap screws to 10 Newton meters 90 in lb Metering Screw Install a new O ring 31 on the metering screw 30 Install the metering screw 30 in the saw h...

Page 8: ...ation corresponds with hole location 2 while the 60 position corre sponds with hole location 3 Prior to installing the button head cap screws 43 clean the internal and external threads and apply a sma...

Page 9: ...bore ensuring that the holes through the spool align with the fluid passages in the bore Install the retaining ring 80 into the ring groove on the end of the spool 2 Install the lever 81 over the end...

Page 10: ...Connect the hoses Start the power source Make a few easy cuts at moderate chain speed 4 Stop the hydraulic power source Disconnect the hoses Allow the bar and chain to cool Check the tension and adju...

Page 11: ...32 HPS516XCB 50482661 325 058 60 60 25 90 025 5 32 HCS520XCB 90551893 325 058 60 60 25 90 025 5 32 HCS816XCB 50419600 3 8 050 85 60 30 90 030 3 16 HCS820XCB 90551915 3 8 050 85 60 30 90 030 3 16 HCS82...

Page 12: ...ng the depth gauge tool Always follow the recommended depth gauge setting of the chain manufacturer This is important for maximum performance throughout the saw chain s life as well as for protection...

Page 13: ...815 397 7070 13 Chain Saws with Chain Brake Illustration without Chain Brake 55 60 38 54 38 37 21 10 19 18 17 16 15 14 13 31 22 24 23 25 27 26 23 24 29 28 11 4 12 1 43 2 57 3 36 35 40 52 45 44 48 47...

Page 14: ...ith Chain Brake Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 14 Illustration of Chain Brake Assembly 80 79 70 82 81 78 77 69 64 66 79 72 73 62 74 75 76 68 71 67 67...

Page 15: ...1 30 49419 50494198 Bleed screw 1 40189 50401891 Bleed screw HPS513CB 1 31 41331 50413313 O ring 375 x 500 x 062 70 1 32 49417 50494171 Shaft drive 1 33 41592 50415921 Key Woodruff 213 1 34 41813 504...

Page 16: ...659 52001375 Ring retaining 1 81 49846 50498460 Lever 1 82 43701 50437011 Screw cap 10 32 x 38 button head 1 83 54105 90541057 Screw cap 1 4 20 x 88 button head 1 Decals 56 49567 50495674 Decal warnin...