Greenlee Fairmont 42307 Operation, Service & Parts Manual Download

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OPERATION, SERVICE AND PARTS

INSTRUCTION MANUAL

6/97

PORTABLE POWER UNIT

HG3558B / 42307

GREENLEE



FAIRMONT

Read and understand this material before operating
or servicing this power unit. Failure to understand how
to safely operate this power unit could result in an
accident causing serious injury or death.

Summary of Contents for Fairmont 42307

Page 1: ...72 1997 Greenlee Textron Inc 6 97 PORTABLE POWER UNIT HG3558B 42307 GREENLEE FAIRMONT Read and understand this material before operating or servicing this power unit Failure to understand how to safel...

Page 2: ...ing individual parts Prior arrangements must be made before returning a tool for warranty service To insure correct and prompt shipment of parts always provide the following information when ordering...

Page 3: ...or fittings while the power unit is running or if the hydraulic fluid is hot Exposure to hot hydraulic fluid can cause serious burns Failure to observe these warnings could result in severe bodily in...

Page 4: ...ne hour meter and pneumatic tires SAVE THESE INSTRUCTIONS Inspect the hydraulic hoses and couplings every operating day Repair or replace if leakage cracking wear or damage is evident Damaged hoses or...

Page 5: ...arts of the HG3558B Portable Power Unit 1 Flow Motor Tachometer 7 Oil Cooler 2 Gasoline Engine 8 Control Panel 3 Retractable Handles 9 Flow ON OFF Handle 4 Hydraulic Oil Filter 10 Tool Connection Pres...

Page 6: ...600 RPM Bore 3 44 in 87 3 mm Stroke 2 28 in 57 9 mm Displacement 42 33 cu in 694 0 cc Recommended Hydraulic Fluids Electrical Shock Hazard When utilizing this tool near energized electrical lines sele...

Page 7: ...nnection to prevent pressure buildup inside the tool 3 Connect the pressure supply hose from the power unit pressure port to the tool pressure port P Disconnecting Hoses See Figures 1 2 and 3 1 Stop t...

Page 8: ...hot Use caution when working around power unit Hot surfaces can cause serious burns Do not let the power unit engine run unattended The engine must be monitored so that it can be shut down immediatel...

Page 9: ...ne Note The best starter life is provided by using short starting cycles of several seconds Prolonged cranking more than 15 seconds per minute can damage the starter motor 6 After the engine has start...

Page 10: ...eath If injured seek medical help immediately to remove oil Do not use fingers or hands to check for leaks Depressurize hydraulic system before servicing Stop engine before filling fuel tank Do not fi...

Page 11: ...grease dirt and foreign material 2 Inspect the hydraulic system hoses and fittings for signs of leaks cracks wear or damage Replace if necessary Every 25 Hours 1 Service engine air cleaner pre cleane...

Page 12: ...result in severe injury or death Pneumatic Tires Inflate power unit tires to the recommended pressure printed on the sidewalls of the tires Do not exceed tire manufacturer s recommended maximum pressu...

Page 13: ...he Problem Area 1 Stop the power unit hydraulic oil flow Disconnect the existing tool from the hoses and power unit 2 Connect a known working tool to the hoses and power unit See the tool s operator s...

Page 14: ...sition position Electrical short broken wire or loose Check wires and connections connection Repair or replace See engine operator s manual Engine lacks power runs rough See engine operator s manual b...

Page 15: ...for tool being used Hydraulic filter needs service Replace hydraulic filter Power unit components pump valve Repair or replace components etc worn or damaged Engine output insufficient Engine See engi...

Page 16: ...Boeing Dr Rockford IL 61109 2988 815 397 7070 HG3558B 42307 Power Unit 31 32 33 34 2b 2a 30 55 29 56 25 40 41 39 26 38 36 35 25 26 28 37 59 27 57 24 25 26 28 17 18 19 20 21 22 23 9 10 11 12 13 2 7 6...

Page 17: ...244 F001025 SAE Lock Washer 3 8 2 23 41915 F009681 Washer 3 8 2 24 43623 F021992 Roll Pin 1 4 x 1 1 4 2 25 F024672 Cap Screw 1 4 x 1 1 2 Button Skt Hd 15 26 41431 F013588 Light Hex Stop Nut 1 4 21 27...

Page 18: ...2307 Portable Power Unit 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 HG3558B 42307 Power Unit Hydraulic Components and Piping OIL COOLER 11 20 27 2 4 USE SILICON SEALER 3 1 26 12 16 5 6 17 24 2...

Page 19: ...4 4 10 F015627 Hose Clip 4 11 F012147 Hose Clamp 4 12 F022988 Hose Clamp 2 13 41989 F022687 Relief Valve 1 14 F024695 90 Elbow 3 4 M NPT x 3 4 ID Hose 2 15 F024676 90 Elbow 1 2 F NPT x 7 8 M STR 1 16...

Page 20: ...3 41291 F007022 Hex Nut 1 4 2 4 156754 Wire Assembly 1 5 156654 Wire Assembly 1 6 155785 Wire Assembly 1 7 41790 F020627 Battery Hold Down 1 9 F030028 Machine Screw 8 x 1 1 4 2 10 F030029 Lock Washer...

Page 21: ...ssur ized fluid varies with pressure and rate of flow The size of the components must be adequate to keep pressure losses to a minimum and avoid damage to the hose due to heat generation or excessive...

Page 22: ...are corrected or eliminated 3 8 System Check Out After completing the installation all air entrapment must be eliminated and the system pressurized to the maximum system pressure and checked for prop...

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