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308–807

Rev. B

Supersedes A

First choice when

quality counts.

t

7903A

INSTRUCTIONS-PARTS LIST

INSTRUCTIONS

This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.

Ultra-Lite

t

 In-Line Flow Gun

3400 psi (23.4 MPa, 234 bar) Maximum Working Pressure

Model 240–199

With Ball End Needle

Model 240–200

With Tapered Needle

GRACO INC.

P.O. BOX 1441

MINNEAPOLIS, MN

55440–1441

Graco Inc. is registered to I.S. EN ISO 9001

Summary of Contents for Ultra-Lite 240-199

Page 1: ...al contains important warnings and information READ AND KEEP FOR REFERENCE Ultra Litet In Line Flow Gun 3400 psi 23 4 MPa 234 bar Maximum Working Pressure Model 240 199 With Ball End Needle Model 240 200 With Tapered Needle GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Graco Inc is registered to I S EN ISO 9001 ...

Page 2: ...Do not put your hand or fingers over the gun nozzle D Do not stop or deflect leaks with your hand body glove or rag D Do not blow back fluid this is not an air spray system D Be sure the gun trigger safety operates before dispensing D Lock the gun trigger safety when you stop dispensing D Follow the Pressure Relief Procedure on page 5 if the gun nozzle clogs and before cleaning checking or servici...

Page 3: ...d the fluid and solvent manufacturer s warnings D Never use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment Such use could result in a chemical reaction with the possibility of explosion D Comply with all applicable local state and national fire electrical and safety regulations FIRE AND EXPLOSION ...

Page 4: ...exceeds the recommended limits replace it immediately 3 Air compressors and hydraulic power supplies ground the equipment according to the manufac turer s recommendations 4 Flow gun ground through connection to a properly grounded fluid hose and pump 5 Fluid supply container Ground according to your local code 6 Flammable liquids in the dispensing area must be kept in approved grounded containers ...

Page 5: ...es sure in the pump hose and gun Triggering the gun to relieve pressure may not be sufficient Have a container ready to catch the drainage 5 Leave the drain valve open until you are ready to dispense again 6 Fully release the gun trigger and lock the trigger safety Flow Rate Adjustment WARNING To reduce the risk of serious injury whenever the gun is not in use press the red button to lock the trig...

Page 6: ...Remove the hexnut 12 and remove the needle 2 through the front of the gun Reassembly 1 Apply grease to the needle 2 o rings 2 Put the needle 2 in the gun screwing the hexnut 12 on the needle as it is going in 3 Start threading the adjustment screw A until it engages the threads of the needle 2 Continue threading until the trigger 3 raises 1 2 in 13 mm 4 Grease the threads of the seat 5 and the gas...

Page 7: ...5 240 204 SEAT 3 16 ball Model 240 199 only 1 240 205 SEAT tapered needle Model 240 200 only 1 6 192 989 SCREW pivot 1 10 168 845 GASKET copper 1 11 188 253 NUT nozzle 1 12 114 357 NUT hex 1 Included in repair kit Keep these parts on hand to reduce down time Repair Kits Kit No and Description Includes Description Ref No Part No Description 240 206 For Model 240 199 2 5 10 240 201 240 204 168 845 N...

Page 8: ...03 in 5 2 mm Needle seat type Model 240 199 Carbide ball Model 240 200 7_ Tapered carbide Inlet outlet angle 20_ Trigger force breakaway 1000 psi 7 MPa 69 bar Model 240 199 1 6 lb 0 73 kg Model 240 200 3 8 lb 1 72 kg Trigger force breakaway 2000 psi 14 MPa 138 bar Model 240 199 2 2 lb 1 0 kg Model 240 200 7 3 lb 3 31 kg Trigger force sustaining Model 240 199 3 2 lb 1 45 kg Model 240 200 2 8 lb 1 2...

Page 9: ...9 308 807 Notes ...

Page 10: ...10 308 807 Notes ...

Page 11: ...11 308 807 Notes ...

Page 12: ...above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability ...

Page 13: ... To verify that air is trapped in the wand trigger the gun then quickly shut off the material sup ply relieve pressure in the gun and promptly remove the gun from the supply hose Then without triggering the gun lay it on a bench and ob serve if material continues to flow very slowly from the outlet of the wand approximately 0 1 in per min ute from a 050 in orifice If this oc curs there is air trap...

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