Graco RentalPro 230PC HDR Operation, Parts Download

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334641E

Operation, Parts

RentalPro 230PC HDR

Electric Airless Sprayer

For portable airless spraying of architectural paints and coatings. For

professional use only. Not approved for use in explosive atmospheres or

hazardous locations.

Models 17E851 and 17C325:

3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure

Important Safety Instructions

Read all warnings and instructions in this manual, in related manuals, and on the unit

before using the equipment. Be familiar with the controls and the proper usage of the

equipment. Save these instructions.

Related Manuals

Gun – 312830 (SG3)

Pump – 334599

Use only genuine Graco replacement parts.

The use of non-Graco replacement parts may void warranty

110474 Certified to CAN/CSA C22.2 No. 68

Conforms to UL 1450

Summary of Contents for RentalPro 230PC HDR

Page 1: ... bar 22 8 MPa Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual in related manuals and on the unit before using the equipment Be familiar with the controls and the proper usage of the equipment Save these instructions Related Manuals Gun 312830 SG3 Pump 334599 Use only genuine Graco replacement parts The use of non Graco replacement parts may ...

Page 2: ...pplicable 17 Cleanup 19 BlueLink App if applicable 21 Enabling or Disabling BlueLink 21 Maintenance 22 Recycling and Disposal at End of Life 22 Troubleshooting 23 Mechanical Fluid Flow 23 Electrical 26 Sprayer Parts 34 Sprayer Parts List 36 Control Box 17E851 37 Control Box Parts List 17E851 38 Control Box 17C325 39 Control Box Parts List 40 Wiring Diagram 41 Technical Specifications 42 CALIFORNIA...

Page 3: ...ck When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Check with a qualified electrician or serviceman when the grounding instructions are not completely understood or when in doubt as to whether the product is p...

Page 4: ...ers unless they are anti static or conductive Connect to a grounded outlet and use grounded extensions cords Do not use a 3 to 2 adapter Do not use a paint or a solvent containing halogenated hydrocarbons Do not spray flammable or combustible liquids in a confined area Keep spray area well ventilated Keep a good supply of fresh air moving through the area Sprayer generates sparks Keep pump assembl...

Page 5: ...f producing 3300 psi Use Graco replacement parts or accessories that are rated a minimum of 3300 psi Always engage the trigger lock when not spraying Verify the trigger lock is functioning properly Verify that all connections are secure before operating the unit Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls EQUIPMENT MISUSE HAZARD Misuse can cause de...

Page 6: ...t with aluminum Contact your material supplier for compatibility MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources TO...

Page 7: ...ure Control D Prime Valve F Tip Guard G Spray Tip H Gun J Airless Hose K Power Cord L Trigger Lock M Drain Tube N Suction Tube P Pump R Fluid Outlet S Hanger T Filter U Finger Guard TSL Fill Point V Pail Hook W BlueLink Status Light Model Serial Tag Not shown located on bottom of unit ...

Page 8: ...reduce sprayer performance Pails Solvent and oil based fluids follow local code Use only conductive metal pails placed on a grounded surface such as concrete Do notplacepailona non conductive surface such as paper or cardboard which interrupts grounding continuity Always ground a metal pail connect a ground wire to the pail Clamp one end to the pail and the other end to a true earth ground such as...

Page 9: ...age the trigger lock 6 Turn the prime valve down Put drain tube in a pail Leave prime valve in the down drain position until you are ready to spray again 7 If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splas...

Page 10: ...r lock when sprayer is stopped to prevent the gun from being triggered accidentally by hand or if dropped or bumped Setup When unpacking sprayer for the first time or after long term storage perform setup procedure When first setup is performed remove shipping plug from fluid outlet 1 Connect Graco airless hose to fluid outlet Use wrenches to tighten securely 2 Connect other end of hose to gun 3 U...

Page 11: ...roat packing nut with TSL to prevent premature packing wear Do this daily or each time you spray a Place the TSL bottle nozzle into the top center opening in the grill at the front of the sprayer b Squeeze bottle to dispense enough TSL to fill the space between the pump rod and packing nut seal 8 Make certain ON OFF switch is OFF 9 Plug power supply cord into a properly grounded electrical outlet ...

Page 12: ...n tube in grounded metal pail partially filled with flushing fluid Use water to flush water based paint or mineral spirits to flush oil based paint 20 Turn ON OFF switch to ON position 21 Turn prime valve horizontal Disengage trigger lock 22 Hold a metal part of the gun firmly to a grounded metal pail Trigger gun and flush until clean 23 Turn ON OFF switch to OFF position 24 Engage trigger lock 25...

Page 13: ...h to ON position 4 Place fluid intake in paint pail Place drain tube in waste pail 5 Turn pressure control to Fast Flush to start motor Allow paint to circulate through drain tube for 15 seconds 6 Turn prime valve horizontal Disengage trigger lock 7 Hold gun against grounded metal waste pail Trigger gun until paint appears ti25200a ...

Page 14: ...sure Relief Procedure page 9 then tighten all fittings and repeat Startup procedure If there are no leaks continue with the next step 10 Screw tip assembly onto gun and tighten See Spray Tip Installation page 15 For gun assembly instructions see separate gun manual High pressure spray is able to inject toxins into the body and cause serious bodily injury Do not stop leaks with hand or rag ...

Page 15: ...C X FF LP Fine Finish Low Pressure reversible spray tip is used spraying pressure can be lowered Spraying at a lower pressure results in less overspray and reduces spray tip wear Adjust the sprayer pressure to minimize overspray To avoid serious injury from skin injection do not put your hand in front of the spray tip when installing or removing the spray tip and tip guard Atomized evenly distribu...

Page 16: ... overlap by 50 4 Trigger gun after moving Release trigger before stopping For additional spraying information see separate gun manual Clear Spray Tip Clog 1 Release trigger Engage trigger lock Rotate Spray Tip Disengage trigger lock Trigger gun at waste area to clear clog 2 Engage trigger lock Return Spray Tip to original position Disengage trigger lock and continue spraying To avoid injury never ...

Page 17: ...form Pressure Relief Procedure page 9 2 Plug sprayer into grounded outlet Turn ON OFF switch to ON position 3 The pressure is displayed Dashes indicate pressure is less than 200 psi 14 bar 1 4 MPa 4 Press and hold display button to change pressure units psi bar or MPa Stored Data Display 1 Turn ON OFF switch to OFF position ti24651a ti24644a ti2786a ti2888a ti24586a ...

Page 18: ...ton again to display Data Point 2 Motor run time in hours is displayed 5 Press display button again to display Data Point 3 This will be the last error code 6 To erase last error code press and hold display button 7 Press display button again to display Data Point 4 The software revision is displayed 8 Press display button again to return to Data Point 1 9 Turn ON OFF switch to OFF position to exi...

Page 19: ...ineral spirits for oil based paint Place drain tube in waste pail 5 To flush drain tube and pump turn prime valve down 6 Turn pressure control to Fast Flush operate until the pump runs steady and flushing fluid appears in the waste pail Fast Flush Hose and Gun 7 To flush airless hose and spray gun turn prime valve horizontal 8 Hold gun against waste pail Disengage trigger lock Trigger gun and turn...

Page 20: ... OFF and turn ON OFF switch to OFF position Disconnect power to sprayer 14 Remove filter from gun and sprayer if installed Clean and inspect Install filter See separate gun manual 15 If flushing with water flush again with mineral spirits or Pump Armor to leave a protective coating to prevent freezing or corrosion 16 Wipe sprayer hose and gun with a rag soaked in water or mineral spirits ti24714a ...

Page 21: ...thin the app Instructions can also be accessed online at https www graco com BlueLinkSupport Enabling or Disabling BlueLink The Graco BlueLink system uses Bluetooth to communicate between the sprayer s control board and a mobile phone To disable BlueLink by shutting off the Bluetooth transmitter perform the following steps 1 Turn the ON OFF switch to the OFF position Turn the Pressure Control Knob...

Page 22: ...m the battery holder on the control board Recycle according to applicable regulations Do not dispose of electronic components with household or commercial waste Deliver remaining product to a recycling facility Activity Interval Inspect clean sprayer filter fluid inlet strainer and gun filter Daily or each time you spray Inspect motor shield vents for blockage Daily or each time you spray Fill TSL...

Page 23: ...sure Check and clean spray tip Paint supply Refill and reprime pump Intake strainer clogged Remove and clean then reinstall Intake valve ball and piston ball are not seating properly Remove intake valve and clean Check balls and seats for nicks replace if necessary See pump manual Strain paint before using to remove particles that could clog pump Fluid filter or tip filter is clogged or dirty Clea...

Page 24: ...ump manual Replace connecting rod assembly See pump manual Gears or drive housing damaged Inspect drive housing assembly and gears for damage and replace if necessary Excessive paint leakage into throat packing nut Throat packing nut is loose Remove throat packing nut spacer Tighten throat packing nut just enough to stop leakage Throat packings are worn or damaged Replace packings See pump manual ...

Page 25: ...rn Replace pump packings See pump manual Paint is too thick Thin the paint according to supplier recommendations Sprayer operates for 5 to 10 minutes then stops Pump packing nut too tight When pump packing nut is too tight the packings on the pump rod restrict pump action and overloads the motor Loosen pump packing nut Check for leaks around throat If necessary replace pump packings See Pump manua...

Page 26: ...Observe the status light Blinking LED total count equals the error code for example two blinks equals CODE 02 Error Code Messages Keep clear of electrical and moving parts during troubleshooting procedures To avoid electrical shock hazards when covers are removed for troubleshooting wait 5 minutes after disconnecting power cord for stored electricity to dissipate CODE MESSAGE ACTION 02 HIGH PRESSU...

Page 27: ...logs such as clogged filter Use airless paint spray hose with no metal braid A small hose or metal braid hose may result in high pressure spikes Turn ON OFF switch OFF and disconnect power to sprayer Check transducer and connections to control board Disconnect transducer from control board socket Check that transducer and control board contacts are clean and secure Reconnect transducer to control ...

Page 28: ... not run Check transducer resistance with an ohmmeter less than 9k ohm between red and black wires and 3 6k ohm between green and yellow wires Sprayer does not run at all AND Control board status light blinks 5 times repeatedly Control is commanding motor to run but motor shaft does not rotate Possibly locked rotor condition an open connection exists between motor and control there is a problem wi...

Page 29: ...Pin 4 the green wire is not used in this test If all spin test is positive continue to step 6 6 Perform Field Short Test Test at large 4 pin motor field connector There should not be continuity from pin 4 the ground wire and any of the remaining 3 pins If motor field connector tests fail replace motor 7 Reconnect motor connector s to control board socket s Connect power turn ON OFF switch ON and c...

Page 30: ...e sure contacts are clean and secure Measure resistance of the thermal device If reading is not correct replace motor Check Motor Thermal Switch Unplug thermal wires Set meter to ohms Meter should read 100k ohms 3 Reconnect thermal device connector to control board socket Connect power turn sprayer ON and control knob 1 2 turn clockwise If sprayer does not run replace control board Basic electrica...

Page 31: ... NO See Code section for further troubleshooting See Step 2 Do you have over 100 VAC 220 VAC for 230v units Repair or replace power cord See Step 3 Is there Continuity through the thermal switch wires See Step 4 Does the motor run Replace the potentiometer Replace the transducer Replace the control board If motor is hot let cool and retest If Step 3 still shows no continuity replace motor The moto...

Page 32: ...r Cord Black Blue Green Yellow Thermistor Wires to motor Step 3 Check motor thermal switch Unplug yellow wires Meter should read 100 ohms NOTE Motor should be cool during reading Step 2 Plug Power cord in and turn switch ON Connect probes to control board Turn meter to AC Volts Control Board Step 4 Disconnect potentiometer Plug power cord in and turn switch ON ti24084a To Potentiometer 100 ohms ...

Page 33: ...rocedure Plumb pressure gauge into paint hose plug sprayer in and turn power switch ON Does sprayer reach or exceed its maximum pressure Mechanical problem See the proper fluid pump manual for the sprayer for further troubleshooting procedures Is the control board status light on NO Replace the control board NO Replace the control board NO YES YES Unplug the transducer from control board Does moto...

Page 34: ...Sprayer Parts 34 334641E Sprayer Parts 1 2 3 See page 37 Ref Torque 140 160 in lb 15 8 18 1 N m 30 35 in lb 3 4 4 0 N m Hammer tight 25 30 ft lb 33 9 40 7 N m 1 2 3 4 ...

Page 35: ...4641E 35 43 41 132 45 13 55 39 60 57 14 84 69 76 62 ti35155b 42 117 47 22 52 52a 138 139 70 105 107 40 25 44 1 9 10 8 2 3 1 4 Ref Torque 140 160 in lb 15 8 18 1 N m 30 35 in lb 3 4 4 0 N m 23 27 in lb 2 6 3 1 N m 1 2 3 ...

Page 36: ...nt top 17C325 1 53 17E958 LABEL side 17E851 1 17C849 LABEL side 17C325 1 54 287805 MOTOR includes 54a 54b 1 54a 15D088 FAN motor 1 54b 115477 SCREW mach torx painted 1 55 287952 HOSE drain includes 39 1 57 246385 STRAINER 7 8 14 unf 1 59 17C485 FRAME cart hi 1 60 17C992 KIT stinger tube includes 13 14 57 69 76 84 61 243012 GUN spray not shown 1 62 276888 CLIP drain line 1 63 15H085 LABEL warning 1...

Page 37: ...Control Box 17E851 334641E 37 Control Box 17E851 3 1 4 Ref Torque 140 160 in lb 15 8 18 1 N m 20 25 in lb 2 3 2 8 N m 37 43 ft lb 50 2 58 3 N m 130 150 in lb 14 7 16 9 N m 1 2 3 4 1 2 2 ...

Page 38: ...NG control box 1 20 15B120 GROMMET transducer 1 24 162453 NIPPLE 1 4 npsm x 1 4 npt 2 26 15E022 SEAT valve 1 27 187625 HANDLE valve drain 1 30 287911 BOARD filter 1 35 239914 VALVE drain includes 5 26 1 36 224807 BASE valve 1 37 17D888 POTENTIOMETER adj pressure with nut 1 38 243222 TRANSDUCER prs control includes 3 1 47 117493 SCREW mach hex washer hd 4 48 17Z260 BOX control board includes 6 7 11...

Page 39: ...36 106 107 51 50 11 37 129 17 2 18 12 113 47 48 49 58 19 20 38 6 128 7 37 127 56 47 4 16 35 5 26 ti25281b 5 5 1 6 7 1 Ref Torque 140 160 in lb 15 8 18 1 N m 30 35 in lb 3 4 4 0 N m 20 25 in lb 2 3 2 8 N m 37 43 ft lb 50 2 58 3 N m 130 150 in lb 14 7 16 9 N m 1 2 5 6 7 ...

Page 40: ... 162453 NIPPLE 1 4 npsm x 1 4 npt 2 26 15E022 SEAT valve 1 27 187625 HANDLE valve drain 1 30 287911 KIT repair filter board 1 35 239914 VALVE drain includes 5 26 1 36 224807 BASE valve 1 37 17D888 POTENTIOMETER adjust pressure 1 38 243222 TRANSDUCER pressure control includes 3 1 47 117493 SCREW mach hex washer hd 4 48 17T202 BOX control board includes 6 7 11 19 30 37 49 51 58 127 128 129 1 49 17P7...

Page 41: ...Wiring Diagram 334641E 41 Wiring Diagram ...

Page 42: ...8 cm Handle down 97 2 cm Handle up Length 23 25 in 59 1 cm Width 20 5 in 52 1 cm Weight 66 1 lb 30 kg Noise dBa 70 psi 0 48 MPa 4 8 bar Sound pressure 90 dBa Sound power 100 dBa Materials of Construction Wetted materials on all models zinc and nickel plated carbon steel nylon stainless steel PTFE acetal leather UHMWPE aluminum tungsten carbide polyethylene fluoroelastomer urethane Notes Startup pr...

Page 43: ...se harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment All trademarks or registered trademarks are the property of their respective owners WARNING This product can expose y...

Page 44: ...t disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy...

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