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Страница 1: ...500 Watt AC Generator Manual No B4369 Revision 3 9 19 2000 Visit our Generac website www generac portables com This is the safetyalert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death ...

Страница 2: ...quate enginepower is not available engine life may be shortened SAFETY RULES This generator set was designed and manufactured for specific applications Do Not attempt to modify the unit or use it for any application it was not designed for If you have any questions about your generator s application ask your dealer distributor or consult the factory The manufacturer could not possibly anticipate e...

Страница 3: ...ow at least2 feet of clearanceon all sides of generator even while operating unit outdoors or you could damage the unit See Cold Weather Operation on page 10 Never start or stop the unit with electrical loads connected to receptacles with the connected devices turned ON Start the engine and let it stabilize before connecting any electrical loads Disconnect all electrical loads before shutting down...

Страница 4: ... wheel on each end of the axle and secure with washer and retaining pin If wheel does not spin freely omit one or both washers NOTE Make sure the air inflationvalvefaces outward on each wheel Attach the vibration mounts to the support legwith capscrews washers and lock nuts Attach the support legwith two capscrews and two lock nuts to the cradle Remove the temporary blocks Attach the handle with f...

Страница 5: ... Retain battery to tray with hold down bracket two J bolts two lock washers two fiat washers and two hex nuts Figure 4 Tighten with 3 8 wrench Connect one end of the red battery cable to the outboard terminal of the engine start switch Connect other end of the red battery cable from the engine start switch to positive terminal on the battery Figure 5 RED wire from battery BLACK wire from battery C...

Страница 6: ...supply electrical power for the operation of 120Volt AC 20 Amp single phase 60 Hz electrical lighting appliance tool and motor loads Air Cleaner 120 Volt AC 30 Amp Locking Receptacle May be usedto supply electrical power for the operation of t20 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads Air Cleaner Uses a dry type filter element and foam pre cleaner to li...

Страница 7: ...Not overfill the fuel tank Always allow room for fuel expansion Use regular UNLEADED gasoline with the Generator engine Do Not use premium gasoline Do Not mix oil with gasoline Clean area around fuel fill cap remove cap Add unleaded regular gasoline slowly to fuel tank Be careful not to overfill Allow about I 2 of tank space for fuel expansion Figure 6 1 2 Air Space Tank Install fuel cap and wipe ...

Страница 8: ...s_rt repeat s_eps 4 hru 6 7 Move choke leverto Run position Ifen_ne falters move choke lever _o Half choke position until the engineruns smoothly and then to Run position NOTE If engine s_ill fails to s_rt at_er 3 pulls check for proper oil level in crankcase This unit is ec_uippedwith a Low Oil Shutdown System See engine manual Connecting Electrical Loads Let engine s_bilize and warm up for a few...

Страница 9: ...occurs flush are_ with clear water immediately Charging a Battery Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery Do Not use the generator to charge any 6 Volt ba_ceries Do Not use the generator to crank an engine hzving a discharged battery To recharge 12 Volt batteries proceed as follows Checl fluid level in all ba_cery cells If ne...

Страница 10: ... exposed Note that your generator may appear different from that shown in Figure I I _ CAUTION Never run unitindoors Do No_ enclose generator ary more hart shown Remove shelter when temperatures are above 40 F 4 C RECEPTACLES This generator is equipped with he following receptacles 120 Volt AC 20 Amp Receptacle This outlet is protec ed zgainst overload by a 20 Amp _ush to raset circuit breaker Fig...

Страница 11: ...oads requiring up to 3 600 w_cs of power 3 6 IcW Or it will operate 240 Volt AC single phase 60Hz loads up to 7 200 w_cs 7 2 IcVV This outlet is protected by 30 Amp push to reset circuit breaker 120 240 Volt AC 50 Amp Receptacle Use NEMA 14 50 plug with this receptacle Connect 4 wire cord set rated for 240 Volt AC Io_ds _t 50 Amps to the plug Figure 15 i Y Hot W Neutral X Hot NEMA 14 50 Use this r...

Страница 12: ...when selec_Jng electrical devices to connect to your generator First figure the wa_s needed to start the largest motor Add to that figure the running watts of all other connected loads I_ems in the wattage reference guide Figure 16 are provided to help you to determine how many items the generator can operate at one time m v Recrea_ ional Home Uses Tool Appllance Watts AM FM clock radio 5 0 Light ...

Страница 13: ...nsulation Water and dir_ buildup on the genera or in_ernal windings will eventually decrease the insulation resistance of these windings To Clean the Generator Use a d_mp cloth o wipe exterior surfaces cle_n Soft bristle brush m_y be used to loosen c_ked on dire or oil A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air noc o exceed 23 psi may be used o blow _y dirt Insp...

Страница 14: ...ith fresh fuel 5 Connect wire to spark plug Engine will not start or starts and runs rough spark plug 6 Bad spark plug 7 Water in gasoline 8 Overcholdng 9 Low oil level 6 Replace spark plug 7 Drain gas tank ffl with fresh fuel 8 Put choke ever to no choke position 9 Fill crankcase to proper level I0 II 12 13 Excessively rich fuel mixture 10 Intake valve stuck open or closed I I Engine has lost com...

Страница 15: ...GerleracPortable Produ_s 7 500EXL Generator NOTES 15 ...

Страница 16: ...Generac Pori_ble Products 7 5 00 F_XL Generator ELECTRICAL SCH EMATIC LRE_ LD P _LrI TCH PDWER _ PDWER 11 2E 44 IDLE E D B T E G N A L 16 ...

Страница 17: ...RAM 156 155 X IDLE CBNTRBL TRANSFDRHER 4 55 ELECTRIC START GRDUND TD REAR 3EARINO CARRIER BDTTDH FEEDbaCK PDS_ BRUSH CLDSE_T TD PDVER REGULATDR _BARD IOA CB AUTD RESET 11 IDLE CDNTRDL SWITCH 11 _ BLUfWHT 55 5R_ RUN GRN 0 NUT DN ENGINE BLDCK SP_EK PLUG I 17 ...

Страница 18: ...Generac Pori_ble Produces 7 S00 EXL Generator EXPLODED VIEW MAIN UNIT 44 46 51 62 DETAL OF E_ECIRIC 8TART SWITCH _ TO TART_ 29 34_ 26 24 L 58 17 9 j 55 57 _9 55 18 ...

Страница 19: ... BRACKET S_arterSwitch 19902391 GASKET Muffler 70 22473 WASHER M6 Flat 2081917 pINi R0 14ram_ 0 7183083 scREENi Spark Ar_s_r DECALi 961131 ASSY i CARRIER Rear 2674908 TAPTITE M5 0 8 x 10 items Not Illustrated 27 66449L BOLT Sr_t0r M6 x 65ram 65787 Ba_ery Charge Cable 28 6579_ 2 RECTIFIER Battery charge 34369 Ge_er_or Owner sMagus 29 66849C I TAPTITE M5 0 8 X 30 A8927 1 Emgime Owner s M_nual 30 670...

Страница 20: ...Part B93393A 89742 93693A 87005 B89635 B93696 27007 42909 52858 22247 39253 22145 39287 QL7 Description I HANDLE 2 WHEEL I AXLE 2 PIN Rer_T_T_g 2 SPACER Wheel I LEG Support 2 MOUNT Vibration 2 CAPSCREW Hex Hd M8 1 25x 30 8 NUT Lock M8 2 WASHER Wheel 2 CAPSCREW Hex Hd M8 1 25x 20 2 WASHER VTbra_Ton M_ A HHCS M8 1 25 x 45 GR 10 9 2O ...

Страница 21: ...TLET 50A 240V OUTLET I0A 12VDC CIRCUIT BREAKER 35 AMP CIRCUIT BREAKER 30 AMP CIRCUIT BREAKER 20 AMP WASHER 8 Shakeproof OUTLET 30A 120V Locking OUTLET 30A 120V 240V Locking 17 18 Item Part Qty 15 68759 I 16 43180 I0 17 22264 I0 18 51715 I0 19 54526 20 83970 21 54525 22 87962 23 84335 24 84134 25 892069 26 84028 27 43181 28 43182 Description OUTLET 20A 120V WASHER M4 Flat WASHER 8 M4 Lock NUT M4 0 ...

Страница 22: ...Generac Portable Produc_s 7_500 EXL Generator NOTES imam 22 ...

Страница 23: ...GerleracPortable Produ_s 7 500EXL Generator NOTES 23 ...

Страница 24: ... been subjected _o improper or unauthorized instalb_ion or al_eretion misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in the COMPANY s judgemen_ _o adversely affec i s performance and reliability _NORMAL WEAI_ As with all mechanical devices the generator need periodic parts service and replacement to perform well This warranty will not cover repair ...

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