GASTRON GTD-5100F Instruction Manual Download

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GTD-5100F

Instruction Manual

Read in detail for correct use.

Headquarters / Engineering research laboratory :

23 Gunpo Advance d Industry 1-ro(Bugok-dong), Gunpo-si, Gyeonggi-do

Tel +82-31-490-0800 Fax +82-31-490-0801

Yeongnam business office / Plant :

55 Gonghangap-gil 85beon-gil, Gangseogu, Busan Metropolitan City

Tel +51-973-8518 Fax +51-973-8519

E-mail : [email protected]

www.gastron.com

Summary of Contents for GTD-5100F

Page 1: ...esearch laboratory 23 Gunpo Advance d Industry 1 ro Bugok dong Gunpo si Gyeonggi do Tel 82 31 490 0800 Fax 82 31 490 0801 Yeongnam business office Plant 55 Gonghangap gil 85beon gil Gangseogu Busan Metropolitan City Tel 51 973 8518 Fax 51 973 8519 E mail info gastron com www gastron com ...

Page 2: ...d If you read it in detail and keep it well for reference when you have questions then it will give you much help The present product and the product manual can be changed without advance notice for performance improvement and use convenience of the product For accurate operation of Gas detector check up and calibrate for more than once in every 6 months See No 13 of KOSHA GUIDE P 135 2013 8 3 par...

Page 3: ...ion High Pressure Gas Safety Control Act Data 35 11 3 Precautions during Installation 35 12 Revision History 37 1 Overview 6 2 Configuration 6 3 Specification 7 3 1 Basic Specifications 7 3 2 Mechanical Specifications 7 3 3 Electrical Specifications Standard Type 8 3 4 Environmental Specifications 8 4 Name and Description of Each Part 9 4 1 Components 9 4 2 Front Display Configuration 11 5 Install...

Page 4: ...RS 485 network signal or Alarm signal 2 Configuration 1 Overview GTD 5100F Instruction Manual Figure 1 GTD 5100F Overview Diaphragm Pump Flow Sensor Sensor Cartridge Terminal Unit Main Unit Display Unit Safety Power Supply Unit 24VDC Safety Controller PLC or DCS GTD 5100F Gas Detector Hazardous Area Filed Safe Area Legend Control Signal External Interface Power Line Gas Measurement Gas Sampling Se...

Page 5: ...nsmitter 20 to 60 Sensor Refer to Sensor Specification Operation Humidity Transmitter 5 to 99 RH Non condensing Sensor Refer to Sensor Specification Pressure Range 90 to 110KPa Max air velocity 6m s 4 1 Components NO NAME DESCRIPTIONS 1 Case cover Protects PCB Board and Sensor etc built in Sensor and Housing from external environmental change and shock 2 Mount Holes It is mounting hole used for fi...

Page 6: ...ay of product status inside the housing 13 Cover fixed screw It is a screw that fixes the main body case and the front cover case 14 Gas inlet It is sample gas inlet port 1 4 Tube 15 Gas outlet It is sample gas output port 1 4 Tube 16 Cable gland It is power and signal cable inlet Table 2 Front Configuration Description 4 2 Front Display Configuration NO NAME DESCRIPTIONS 1 Power LED Green When th...

Page 7: ...RELAY COMMON Terminal 8 AL1 OUT ALARM1 RELAY OUTPUT Terminal Output mode is decided by J6 Jumper setting 9 AL1 COM ALARM1 RELAY COMMON Terminal 10 TRB OUT Trouble RELAY OUTPUT Terminal Output mode is decided by J7 Jumper setting 11 TRB COM TROUBLE RELAY COMMON Terminal 12 RS485 B RS485 B Terminal 13 RS485 A RS485 A Terminal 14 PY Pyrolyzer Power Terminal 15 PY Pyrolyzer Power Terminal 5 2 Power an...

Page 8: ...lose Mode J7 Jumper NC on Normal Open Mode J7 Jumper NO on TRB COM Common 5 3 2 Alarm1 Relay Output Configuration Terminal Name FAULT RELAY CONTACT JUMPER Setting AL1 OUT Normal Close Mode J6 Jumper NC on Normal Open Mode J6 Jumper NO on AL1 COM Common 5 3 3 Alarm2 Relay Output Configuration Terminal Name FAULT RELAY CONTACT JUMPER Setting AL2 OUT Normal Close Mode J3 Jumper NC on Normal Open Mode...

Page 9: ...tion received from sensor on FND digital display in numbers and the current flow rate in bar graph When there is an error in sensor messages from E 10 to E 33 etc flashes and trouble LED Orange lights on 8 Refer to Section Error Warning Message Troubleshooting When input gas concentration from sensor is 10 higher than the set high scale value OUER displays by flashing in 0 5 sec interval When gas ...

Page 10: ...etting OFF SKIP Skip OFF 1 20 Restriction ratio for measured gas value Runs at 20 of full range 03 PYRO Pyrolyzer ON OFF Pyrolyzer Consumption Current Use Setting OFF V1 25 Version Firmware Version Display END PRGM UNIT PPM PPB VOL LEL LEL DP S Decimal Point 1000 100 0 10 00 1 000 Measurement Digit Setting 100 H SL High Scale 1 9999 Measurement Full Range High Scale Setting 100 END Table 3 Mode Co...

Page 11: ...ode that gives authorization to change gas detector data Pressing UP key or DOWN key increases or decreases password number respectively Password can be set in a range between 00 99 and default is 00 When a desired password is displayed press FUNC KEY to set it and enter the next item It is a mode that sets sensor calibration frequency in a unit of month Pressing key or key increases or decrease n...

Page 12: ...ned by domestic regulations as default High scale changes a set value according to measuring range Scale value increases or decreases upon pressing UP KEY or DOWN KEY respectively When a desired high scale is displayed press FUNC KEY to set it and enter the next item It means that it has completed setting and changing of the program mode Pressing FUNC key changes to menu mode 7 5 Zero Calibration ...

Page 13: ...lection mode UP key or DOWN key to select ALAM Alarm mode then press FUNC key to alarm setting mode It is a mode that sets Alarm latch type Latch Pressing FUNC KEY enters LATCH setting function Pressing UP key or DOWN key changes ON and OFF mode When a desired alarm latch type is displayed press FUNC key to set it and enter the next item Alarm Latch Type has two modes ON and OFF OFF mode automatic...

Page 14: ... alarm 2 threshold is displayed press FUNC KEY to set it and enter the next item Alarm level is set to the concentration outlined in domestic regulations as factory setting It is a mode to set a direction of Alarm 2 operation Pressing UP key or DOWN key displays 2H or 2L respectively 2H sets the alarm to run at Alarm1 threshold or higher 2L mode runs at Alarm 2 threshold or lower When a desired mo...

Page 15: ...ut power 3 Sensor cartridge unit fault 4 Main Body Fault 8 2 Warning List Table 6 Warning Code WARNING DESCRIPTION CONDITION CAUSE W 01 When calibration validation has passed Exceeded calibration validation period W 02 When manufacture data of sensor is not entered Sensor Manufacturing Date Error 8 3 Recovery List Table 7 Recovery List NO CAUSE SOLUTION 1 Sensor cartridge connection fault 1 Check ...

Page 16: ...fter calibration 30014 BIT15 0 Span voltage real type 30017 BIT15 0 Span output value after calibration 30018 BIT15 0 Current flow rate of gas detector 30021 BIT15 0 Current flow rate Pump adjustment value 30022 BIT15 0 PUMP setting value for flow rate control External Test 3 BIT0 7 Gas Detector Test Mode Setting External Reset 2 BIT0 7 Exit Gas Detector Test Mode 9 1 2 MODBUS RS485 Register map T...

Page 17: ...8 15 Reserved TYPE ADDRESS BITS DESCRIPTION Real type high scale setting 40020 BIT0 15 High Scale Value in floating point format word 1 of 2 40021 BIT0 15 High Scale Value in floating point format word 2 of 2 Integer type gas measurement 30001 BIT0 15 Gas Measurement Integer Decimal point is not considered Integer type high scale 30002 BIT0 15 High Scale Setting Integer Decimal point is not consid...

Page 18: ...rect gas leakage is not expected but are easier for leaked gas to stay the detector must be installed at the point 1 of the following Gas leak detector alarm installed outside a building shall be installed at points where gas is likely to stay in consideration to wind direction wind speed specific gravity of gas etc Gas leak detector alarm installed inside a building shall be installed near the fl...

Page 19: ...sfying other Standards for Selection Installation and Maintenance etc of Explosion proof Electric Machine and Equipment Wiring etc at Work Site VERSION CONTENTS DATE Rev 1 0 Initial Revision of Manual 2016 09 29 Rev 2 0 Changed contents in precautions during Installation 2017 02 02 Rev 2 1 1 Added Address for RS 485 2 Corrected Alarm1 setting jumper marking J5 J6 3 Corrected Pyrolyzer voltage stan...

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