GAPS Clack WS1 Installation, Operation And Maintenance Manual Download

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Organic Scavenger Installation, Operation and Maintenance Guide

Organic Scavenger

Installation,

Operation and

Maintenance Guide

Clack WS1, WS1.25, WS1.5, WS2

1 • GAPS Water Treatment 2022 • www.gapswater.co.uk • [email protected] • 01706 521074

Summary of Contents for Clack WS1

Page 1: ...Installation Operation and Maintenance Guide Organic Scavenger Installation Operation and Maintenance Guide Clack WS1 WS1 25 WS1 5 WS2 1 GAPS Water Treatment 2022 www gapswater co uk sales gapswater c...

Page 2: ...l 13 1 8 Injector 14 1 9 Electrical Connections 16 1 10 Quick Start 18 2 Programming the Valves in case of memory loss 23 Quick Reference Setting Sheet 24 3 Commissioning the System 24 3 1 Regeneratio...

Page 3: ...bottom of the glass the discolouration is likely caused by iron and or manganese If the colour remains the same it is likely caused by tannins An organic scavenger is an ion exchange system consists...

Page 4: ...aged your carrier and supplier must be notified within 2 days of receipt if a claim is to be made If installation is not to start immediately after delivery the equipment should be stored in a clean d...

Page 5: ...serve the local regulations concerning the installation of your system Check that you have allowed space for access to the unit for possible future maintenance This installation may require plumbing w...

Page 6: ...rger systems bottom laterals are used These needs to be assembled inside the vessel Move the vessel into its final position as it will be difficult to move once the media has been added 6 GAPS Water T...

Page 7: ...o re centre Add the supplied media but ensure you leave around 30 free space above the media there may be some media left over This is so the media can expand into the space during regeneration allowi...

Page 8: ...o lock into place Slide the valve onto the riser tube ensuring the riser tube is fully inserted into the valve Gently place it onto the vessel threads and screw onto the thread in a clockwise directio...

Page 9: ...nd brine pick up are assembled The tank forms the salt storage container The brine pick up tube is connected to the pipe from the control valve which sucks the brine from the tank At the bottom of the...

Page 10: ...pplied tails provide for 1 and 1 25 valves or direct BSP threaded connections on the 1 5 or 2 valves For the 1 and 1 25 valves an optional bypass valve is available which fits to the back of the valve...

Page 11: ...t the system will not function correctly On most of the valves the DLFC is internal but easy to check Simply pull the red tag on the drain fitting and remove the complete fitting The DLFC is a small r...

Page 12: ...smaller systems allowing you to easily connect a braided hose which can be secured with a jubilee clip or similar should you choose You can also utilise the male threaded fitting to customise the dra...

Page 13: ...the system Unscrew the cap indicated below Please check that the injector is fitted in the DN position and that the UP position has been plugged The injector colour will vary depending on the size of...

Page 14: ...ull the cover Now remove the drive bracket assembly by pressing up on the drive brackets release tabs and pulling towards you The drive bracket including PCB can now be lifted away to reveal the back...

Page 15: ...now re install the drive bracket into its original position Please make sure that this has been replaced correctly as this can cause problems at a later date Use the wire guides to hold the wire in po...

Page 16: ...o Hard water Bypass locate the knock out plate and push through Remove the tabs at the bottom of the strain relief Thread the cables Fit the cover supplied with your MAV or NHBP You can now plug your...

Page 17: ...suit your conditions Do not extend it further than every 7 days to keep the resin in good condition Press SET CLOCK Set time will appear in the top left hand corner The hours will flash Use the UP and...

Page 18: ...P and DOWN arrows to set the days between regeneration Press NEXT The regen time will appear with the hours flashing It is set to 2 00am Use UP and DOWN arrows to adjust if necessary Press NEXT The mi...

Page 19: ...sheet will allow you to re set them When the power has been connected the valve will display the software number and initialise itself and then display TIME you can then start to program the valve Pr...

Page 20: ...ess NEXT to move to next screen Set 1 to Backwash Set 2 to dn Brine down draw flow brine Set 3 to Rinse Set 4 to Fill Set 5 to End Press NEXT You will come out of programming System Set UP The hardnes...

Page 21: ...5 6 19 5 26 32 5 45 5 58 5 58 5 78 130 182 Cycle 4Fill WS2only 5 6 7 1 9 4 12 16 5 21 5 21 5 28 46 5 65 5 Cycle 5 Capacity kg 2 5 3 3 8 5 6 3 8 8 11 2 11 2 15 25 35 Regen Regen Relay1rLY 1 Relay 2rLY...

Page 22: ...ss NEXT You will come out of programming Unless you re using the relay 1 this should be set to off Unless you re using the relay 2 this should be set to off For all sizes set to off 22 GAPS Water Trea...

Page 23: ...sly for 3seconds and release SET with SOFTENINGflashing should appear on screen Vessel Size 1054 1248 1354 1465 1665 1865 2160 2160 2469 3072 3672 Resin Volume 50 60 75 100 125 175 225 225 300 500 700...

Page 24: ...mstances use cooking salt or Pure Vacuum Dried PVD salt to fill the cabinet as either of these will damage the resin and the internal components of the regeneration valve and brine draw system Make su...

Page 25: ...t level It travels down the riser and up through the resin when the correct amount of brine has been drawn water from the inlet continues to be drawn up through the resin to push the remaining brine t...

Page 26: ...eration press the regeneration button once quickly this will start flashing Regen Today in the bottom left corner of the screen and the system will regenerate at the pre set regeneration time If you w...

Page 27: ...icantly Yearly Check for leaks or damage If you find your resin becomes less effective over time it may need regenerating with a caustic soda solution Use 4g of caustic soda per litre of resin The mos...

Page 28: ...pages you will find a guide as to the most common problems that may arise please consult this section before contacting your supplying dealer as most problems are easily cured using the troubleshootin...

Page 29: ...Organic Scavenger Installation Operation and Maintenance Guide 29 GAPS Water Treatment 2022 www gapswater co uk sales gapswater co uk 01706 521074...

Page 30: ...Organic Scavenger Installation Operation and Maintenance Guide 30 GAPS Water Treatment 2022 www gapswater co uk sales gapswater co uk 01706 521074...

Page 31: ...Organic Scavenger Installation Operation and Maintenance Guide 31 GAPS Water Treatment 2022 www gapswater co uk sales gapswater co uk 01706 521074...

Page 32: ...organic scavenger is fitted with a bypass valve so that the system can easily be isolated and the inlet water will bypass the system so there is no loss of water Without the bypass valve we recommend...

Page 33: ...d to be raised with a pH correction system Order of filtration 20 micron sediment filter this protects the organic scavenger Organic scavenger removes organics pH correction Raises pH to allow the fil...

Page 34: ...iment in the water down to 5 micron nominal which not only makes the water clearer it also acts as a pre filter for the filox and organic scavenger systems Filox removes iron and manganese Organic sca...

Page 35: ...installed through an outside wall like a cistern overflow where it will give a visual indication of any failure 7 1 2 Operating Space Access will be required to refill the brine tank and to carry out...

Page 36: ...be consulted but in general the installation of a Double check valve assembly conforming to BS6282 part 2 will be required in the feed pipework to the scavenger If the pressure available from the main...

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