Galletti ACQVARIA i AQB0 Technical Manual Download

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Technical manual

ACQVARIA i

3 - 10 kW

cassette fan coil with BlDc motor

BLDC motor

Supervision

GARDA

2 pipes systems 4 pipes systems Touch screen

device

PLUS

GreenTech Technology

Permanent magnet BLDC motor insures a precise, con-

tinuous control of operation

Low energy consumption

Fresh air with direct or mixed introduction

Condensate drainage pump for height differences of up

to 0.9 m

Reduced installation and commissioning time

WC66000403

06/05

Summary of Contents for ACQVARIA i AQB0

Page 1: ...pes systems Touch screen device PLUS GreenTech Technology Permanent magnet BLDC motor insures a precise con tinuous control of operation Low energy consumption Fresh air with direct or mixed introduction Condensate drainage pump for height differences of up to 0 9 m Reduced installation and commissioning time WC66000403 06 05 ...

Page 2: ...inery Directive the Electromagnetic Compatibility Directive the Electrical Safety Directive and the Pressure Equipment Directive Fulfillment of the Ecodesign requirements is fully in keeping with the environ mental awareness that has always guided our company The company certification of the Quality and Safety management system ensures that product quality is constantly checked and improved and th...

Page 3: ...EIGHTS p 17 7 PERFORMANCES p 18 8 SOUND LEVELS p 19 9 ELECTRICAL CONNECTION DIAGRAMS p 20 10 OVERALL DIMENSIONS p 28 11 ACCESSORIES p 32 11 1 2 OR 3 WAY MOTOR DRIVEN VALVE KITS p 32 11 2 PRESSURE INDEPENDENT MOTOR DRIVEN 2 WAY VALVE KIT p 37 11 3 AUXILIARY WATER DRIP TRAY FOR COLLECTING CONDENSATE FROM THE CONTROL VALVES p 40 11 4 CONNECTION FOR INTAKE OF FRESH AIR TO BE TREATED p 40 11 5 CONNECTI...

Page 4: ...s the reduction of noise emissions which adapt to the actual thermal load Lastly electricity consumption is reduced by up to 75 in com parison to conventional fixed speed AC motors The suspended ceiling unit houses all the components heat ex change coil fan drive assembly and condensate collection and drainage system Its structure is designed for introducing fresh air into the space mixing it with...

Page 5: ...pecial GRILLE CONFIGURATOR A Q Y G R 3 0 F 1 A 1 2 3 4 5 6 7 8 Family Size Version Control Variants Release GR grid 30 AQ10 20 30 60 AQ40 50 60 F wire 1 RAL9003 2 RAL9010 A first release AVAILABLE ACCESSORIES Electronic microprocessor control panels with display DIST MY COMFORT controller spacer for wall mounting EVO 2 TOUCH 2 8 touch screen user interface for EVO control EVOBOARD Circuit board fo...

Page 6: ...power supply hydraulic kit for model with 1 or 2 heat exchangers V3 AQi 3 way valve ON OFF or MODULATING actuator 230V or 24V power supply hydraulic kit for model with 1 or 2 heat exchangers Plenum air intake modules air inlet and outlet connectors BAR Spigot for introduction of mixed renewal air PAR Plenum for introduction of unmixed renewal air PMAA Air outlet plenum ...

Page 7: ...AN DRIVE ASSEMBLY Inverter controlled permanent magnet BLDC electric motor integrated in the GreenTech models directly connected to a centrifugal fan with backward curving blades with profile opti mised for stable operation at all speeds 2 5 CONDENSATE COLLECTION SYSTEM Located under the heat exchanger the main drip tray is made of polystyrene and is inserted inside the profiles optimised for the ...

Page 8: ...rods 3 Condensate drip tray 4 Condensate drainage pump 5 Heat exchanger 6 Fan drive assembly 7 External insulation 8 Internal insulation 9 Lateral sheet metal 10 Sheet metal back 11 Fan drive assembly support bracket 12 Exchanger support brackets 13 Electric box 2 4 5 6 11 10 12 13 3 1 7 7 9 9 8 7 7 9 9 8 8 ...

Page 9: ...cking clips 2 Tie rods 3 Condensate drip tray 4 Condensate drainage pump 5 Heat exchanger 6 Fan drive assembly 7 External insulation 8 Internal insulation 9 Lateral sheet metal 10 Sheet metal back 11 Reinforcement brackets 12 Exchanger support brackets 13 Electric box 1 2 3 5 7 7 7 7 9 9 9 9 9 12 11 10 8 8 8 8 13 4 ...

Page 10: ...00 3 0 5 0 10 0 2 00 3 0 5 0 8 0 2 00 4 0 6 5 10 0 Air range X m 2 3 3 4 3 8 4 3 2 3 3 5 4 2 4 7 2 3 3 5 4 4 5 2 3 7 4 4 4 9 5 5 3 7 4 1 4 7 5 1 3 7 4 4 5 0 5 5 Height Y m 1 5 2 2 2 5 2 8 1 5 2 4 2 8 3 1 1 5 2 4 3 0 3 4 2 3 2 7 3 0 3 4 2 3 2 5 2 9 3 3 2 3 2 7 3 1 3 4 Distance Z m 1 9 2 5 2 8 3 2 1 9 2 6 3 1 3 6 1 9 2 6 3 3 3 9 2 9 3 4 3 8 4 4 2 9 3 2 3 7 4 0 2 9 3 4 3 9 4 4 ...

Page 11: ... installed in a position where the room can be heated or cooled evenly on ceilings able to support their weight Store the unit in its packaging until you are ready to in stall it For installation and use of accessories please refer to the relative technical sheets Install any remote control panel in an easily accessible position allowing the user to set the functions while ensuring an accurate rea...

Page 12: ...FORT Galletti controls implement a logic that makes it possible to set a fixed speed shown in the figure with analog signal 3 6 8 V or automatic speed modulation that takes full advantage of the BLDC motor The automatic logic varies the analog signal to the motor be tween 2 and 10 V based on the distance from the set point in order to accelerate the implementation phases and then settle at a very ...

Page 13: ...to the suspension rods Fig 7 The length of the suspension rods depends on the space between the suspended ceiling and the structural ceiling Ū Ū The distance C Fig 7 must be Model C Bracket distance to the false ceiling ACQVARIA 10 20 30 270 ACQVARIA 40 50 60 312 Ū Ū Pay attention to the excess length B of the suspension rod Fig 7 it may interfere with the unit s electrical box Ū Ū Place the fan c...

Page 14: ...ACQVARIA i Technical manual 14 Fig 5 AQ 40 50 60 Fig 6 Fig 7 1 Nut washer 2 Washer nut lock nut Fig 8 Fig 9 AQ10 20 30 Fig 10 AQ40 50 60 ...

Page 15: ...nel s safety cable 4 remember to at tach it again after installation Ū Ū Lift the grille to remove it from the control panel Fig 11 To install the front panel Fig 12 Ū Ū Turn the two locking clips 5 downwards Ū Ū Attach the control panel of the panel 6 to the unit by means of the two hooks 7 matching them to the locking clips 5 Ū Ū Check the exact position of the panel s control panel in re lation...

Page 16: ...3 00 5 00 10 0 2 00 3 00 5 00 8 00 2 00 4 00 6 50 10 0 Total cooling capacity 1 kW 4 80 5 36 6 39 8 27 5 17 5 92 7 26 9 01 5 26 6 70 8 17 10 5 Sensible cooling capacity 1 kW 3 80 3 92 4 75 6 35 3 66 4 24 5 31 6 78 3 69 4 80 6 06 7 97 FCEER class A A B Water flow 1 l h 833 921 1097 1420 888 1015 1245 1545 902 1150 1401 1805 Water pressure drop 1 kPa 12 16 21 34 10 13 18 27 10 15 23 33 Heating capac...

Page 17: ...956 1314 1823 Power input DF 1R W 6 6 9 17 6 11 21 67 15 18 36 150 15 25 60 150 Total sound power level DF 1R 3 dB A 28 35 40 46 29 38 49 61 35 39 45 57 36 43 50 58 Cross section area of power cables 4 mm 1 00 1 00 1 00 1 00 Power supply cable type N07V K Safety fuse F A 2 2 2 2 Fuses type gG 1 Water temperature 7 C 12 C air temperature dry bulb 27 C wet bulb 19 C 47 relative humidity according to...

Page 18: ...es performances dimensional drawings tender specifications and the economic offer Product selection Filters to make the identification of the requested product easier Performance calculation and saving of results Performance comparison between products belonging to different series Configuration and project history Wizard configuration of accessories and options for chillers heat pumps and hydroni...

Page 19: ...38 9 32 6 21 1 16 9 44 0 8 53 3 55 4 52 1 48 2 44 4 38 5 27 7 54 0 AQ30 2 32 3 33 0 27 8 22 6 12 3 10 5 13 3 29 0 4 39 7 40 7 36 8 32 7 26 4 14 9 10 7 38 0 6 5 50 8 51 8 47 9 43 8 37 5 26 0 21 8 49 0 10 60 3 62 3 59 0 55 2 51 4 45 5 34 7 61 0 AQ40 2 37 7 38 3 34 3 26 8 19 5 18 2 20 4 35 0 3 40 3 42 2 36 8 33 7 25 8 17 4 17 1 39 0 5 45 4 47 3 43 2 39 3 34 8 26 4 19 4 45 0 10 56 7 59 3 55 3 51 0 48 ...

Page 20: ...ng diagram for models AQ 10 20 30 MV Fan motor MP Condensate drainage pump FLOAT Float switch VC H Water valve hot and cold F 2A fuse not supplied IL Circuit breaker not supplied CN Fast on connector EMC FILTER EMI RFI noise filter SU Umidity sensor SW Water temperature sensor SA Room temperature sensor BK MV Black motor power supply line BU MV Blue motor power supply neutral blue MV Blue GND cont...

Page 21: ...e sensor BK MV Black motor power supply line BU MV Blue motor power supply neutral blue MV Blue GND control signal yellow MV Yellow 0 10V signal BN FLOAT Brown pump power supply line BU FLOAT Blue pump power supply neutral BK FLOAT Black float switch alarm signal GY FLOAT Grey COM alarm BN VC H Brown valve actuator line BU VC H Blue valve actuator neutral BN L2 FILT Brown filter IN line BU N4 FILT...

Page 22: ...re sensor SA Room temperature sensor BK MV Black motor power supply line BU MV Blue motor power supply neutral blue MV Blue GND control signal yellow MV Yellow 0 10V signal BN FLOAT Brown pump power supply line BU FLOAT Blue pump power supply neutral BK FLOAT Black float switch alarm signal GY FLOAT Grey COM alarm BN VC H Brown valve actuator line BU VC H Blue valve actuator neutral BN L2 FILT Bro...

Page 23: ...SA Room temperature sensor BN INV Brown motor power supply line BU MV Blue motor power supply neutral BK MV Black GND control signal RD INV Red 0 10V signal BN FLOAT Brown pump power supply line BU FLOAT Blue pump power supply neutral BK FLOAT Black float switch alarm signal GY FLOAT Grey COM alarm BN VC H Brown valve actuator line BU VC H Blue valve actuator neutral BN L2 FILT Brown filter IN lin...

Page 24: ...oom temperature sensor BK MV Black motor power supply line BU MV Blue motor power supply neutral blue MV Blue GND control signal yellow MV Yellow 0 10V signal BN FLOAT Brown pump power supply line BU FLOAT Blue pump power supply neutral BK FLOAT Black float switch alarm signal GY FLOAT Grey COM alarm BN VC H Brown valve actuator line BU VC H Blue valve actuator neutral BN L2 FILT Brown filter IN l...

Page 25: ...mperature sensor SA Room temperature sensor BK MV Black motor power supply line BU MV Blue motor power supply neutral blue MV Blue GND control signal yellow MV Yellow 0 10V signal BN FLOAT Brown pump power supply line BU FLOAT Blue pump power supply neutral BK FLOAT Black float switch alarm signal GY FLOAT Grey COM alarm BN VC H Brown valve actuator line BU VC H Blue valve actuator neutral BN L2 F...

Page 26: ...t supplied CN Fast on connector SU Umidity sensor SW Water temperature sensor SA Room temperature sensor BK MV Black motor power supply line BU MV Blue motor power supply neutral blue MV Blue GND control signal yellow MV Yellow 0 10V signal BN FLOAT Brown pump power supply line BU FLOAT Blue pump power supply neutral BK FLOAT Black float switch alarm signal GY FLOAT Grey COM alarm FLOAT ...

Page 27: ... IL Circuit breaker not supplied CN Fast on connector SU Umidity sensor SW Water temperature sensor SA Room temperature sensor BK MV Black motor power supply line BU MV Blue motor power supply neutral blue MV Blue GND control signal yellow MV Yellow 0 10V signal BN FLOAT Brown pump power supply line BU FLOAT Blue pump power supply neutral BK FLOAT Black float switch alarm signal GY FLOAT Grey COM ...

Page 28: ...NS 10 1 Dimensional drawing AQ 10 20 30 2 pipes LEGEND 1 Electric box 2 Condensate discharge ø 10 3 Water outlet ø 1 2 female gas 4 Water inlet ø 1 2 female gas 1 m 1 m 1 m 1 m 614 214 n11 275 23 41 577 89 41 174 224 275 298 23 2 3 4 1 577 730 730 388 ...

Page 29: ...rbidden 29 10 2 Dimensional drawing AQ 40 50 60 2 pipes LEGEND 1 Electric box 2 Condensate discharge ø 10 3 Water outlet ø 3 4 female gas 4 Water inlet ø 3 4 female gas 1 m 1 m 1 m 1 m 830 830 n 1 1 350 30 793 860 485 860 92 5 258 5 3 4 350 288 5 198 5 45 30 793 1 2 ...

Page 30: ...ox 2 Condensate discharge ø 10 3 Cooling exchanger water outlet 1 2 gas F 4 Cooling exchanger water inlet 1 2 gas F 5 Heating exchanger water outlet 1 2 gas F 6 Heating exchanger water inlet 1 2 gas 1 m 1 m 1 m 1 m 614 214 n11 275 23 41 1 577 3 5 123 116 92 39 215 175 4 6 730 730 388 205 160 2 ...

Page 31: ...60 4 pipes LEGEND 1 Electric box 2 Condensate discharge ø 10 3 Cooling exchanger water outlet 3 4 gas F 4 Cooling exchanger water inlet 3 4 gas F 5 Heating exchanger water inlet 1 2 gas F 6 Heating exchanger water outlet 1 2 gas F 1 m 1 m 1 m 1 m 830 830 n 1 1 350 30 793 860 485 860 92 5 3 6 259 199 4 5 1 2 ...

Page 32: ...ed Manual and automatic switching of heating and cooling mode depending on the water temperature within the heat exchanger or on the room temperature with a neutral zone that can be selected in the range from 2 to 5 C Clock and hourly timer programmed operation 2 Analogue outputs for controlling modulating evices 0 10V 2 Digital outputs for controlling On Off external devices novoltage contacts Se...

Page 33: ...type Connection KVS direct way Kvs by pass Connection KVS direct way Kvs by pass AQ10BB AQ30BB 4 pipes 3 way 3 4 M 2 5 1 6 3 4 M 2 5 1 6 AQ40BB AQ60BB 4 pipes 3 way 3 4 M 4 1 6 3 4 M 2 5 1 6 Unit Valve type Connection KVS AQ10B0 AQ20B0 AQ30B0 2 pipes 2 way 3 4 M 2 8 AQ40B0 AQ50B0 AQ60B0 2 pipes 2 way 3 4 M 4 Cooling Heating Unit Valve type Connection KVS Connection KVS AQ10BB AQ30BB 4 pipes 2 way ...

Page 34: ...pipes AQ 10 20 30 1 Chilled water outlet 2 Chilled water inlet NOTE The actuator is not shown 1 2 2 way valve kit 4 pipes AQ 10 20 30 1 Cold water outlet 2 Cold water inlet 3 Hot water outlet 4 Hot water inlet NOTE The actuators are not shown 1 3 2 4 ...

Page 35: ...n 35 3 way valve kit 4 pipes AQ 10 20 30 1 Cold water outlet 2 Cold water inlet 3 Hot water outlet 4 Hot water inlet NOTE The actuators are not shown 1 3 2 4 2 way valve kit 2 pipes AQ 40 50 60 1 Chilled water outlet 2 Chilled water inlet NOTE The actuator is not shown 1 2 ...

Page 36: ...pipes AQ 40 50 60 1 Chilled water outlet 2 Chilled water inlet NOTE The actuator is not shown 1 2 2 way valve kit 4 pipes AQ 40 50 60 1 Cold water outlet 2 Cold water inlet 3 Hot water outlet 4 Hot water inlet NOTE The actuators are not shown 1 3 4 2 ...

Page 37: ...230V or 24V power supply ON OFF or modulating function total opening time 3 minutes Ū Ū Hydraulic kit with O ring for connection with the exchanger and paper gasket for connection with the valve Ū Ū Brackets for fastening the hydraulic kit on the side of the unit in order to ensure stability during transport if the valves are already installed The valve kits are shown in the figures on page p 38 p...

Page 38: ...anual 38 2 way VPIC valve kit 2 pipes AQ 10 20 30 1 2 2 way VPIC valve kit 4 pipes AQ 10 20 30 2 4 1 3 1 Chilled water outlet 2 Chilled water inlet 1 Cold water outlet 2 Cold water inlet 3 Hot water outlet 4 Hot water inlet ...

Page 39: ...manual is strictly forbidden 39 2 way VPIC valve kit 2 pipes AQ 40 50 60 2 1 2 way VPIC valve kit 4 pipes AQ 40 50 60 1 3 2 4 1 Chilled water outlet 2 Chilled water inlet 1 Cold water outlet 2 Cold water inlet 3 Hot water outlet 4 Hot water inlet ...

Page 40: ...R TO BE TREATED The units are equipped with 3 fresh air inlets positioned in the corners This air mixes with the air drawn in from the indoor en vironment and is then treated by the heat exchanger Fig 17 Fig 18 Ū Ū The BAR accessory is available a fitting for Ø100 pipe to be connected to the inlets located on the unit Ū Ū It is necessary to filter the fresh air before introducing it in the unit ma...

Page 41: ...m the fan coil unit must be ther mally insulated to prevent the formation of surface conden sation The following graphs show the air flow values as a function of the pressure drops of the duct at the maximum fan speed Fig 19 AQ 10 20 30 n 1 output used Pa Water pressure drop m3 h Air flow 0 10 20 30 40 50 60 70 0 100 200 300 400 500 Pa m3 h AQ30 AQ20 AQ10 AQ 10 20 30 n 2 output used Pa Water press...

Page 42: ... fresh air is introduced into the installation room by passing the heat exchanger by means of a supply fin of the unit Ū Ū The dimensions of diameter D are Model D ACQVARIA 10 20 30 150 ACQVARIA 40 50 60 180 Ū Ū It is necessary to filter the fresh air before introducing it in the unit making sure that its temperature is not too low Fig 20 Below is the correlation between the flow of primary air in...

Page 43: ...r filter proceed as follows Figure 21 1 Before performing any work on the unit disconnect it from the power supply 2 Remove the screws 1 securing the retainers 2 on each side 3 To open the grille 3 push on the two retainers 2 in the direction of the arrow 4 Open the grille 3 downwards 5 Remove the filter 4 from the grille 6 Use a vacuum cleaner to remove dust If dust is glued to the filter remove ...

Page 44: ... handling it with care Ū Ū Clean the inside of the tank Ū Ū Check that the heat exchanger is clean If needed use a vac uum cleaner with a rubber tip to remove dust being careful not to damage the fins Reinstallation of the tank Ū Ū Put the tank 2 back in place with its supporting plates 1 and tighten the fastening screws Ū Ū Put the front panel back in place using the two tank plate clips to keep ...

Page 45: ...WC66000403 All copying even partial of this manual is strictly forbidden 45 ...

Page 46: ...ACQVARIA i Technical manual 46 ...

Page 47: ...WC66000403 All copying even partial of this manual is strictly forbidden 47 ...

Page 48: ...via Romagnoli 12 a 40010 Bentivoglio BO Italy Ph 39 051 8908111 Fax 039 051 8908122 UNI EN ISO 9001 et OHSAS 18001 www galletti com ...

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