Gage Bilt GB574 Original Instructions Manual Download | Manualshive

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GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

E

-

MAIL US FOR A DISTRIBUTOR NEAR YOU.

GB574/GB574(A)

INSTALLATION TOOL

ORIGINAL INSTRUCTIONS

44766 Centre Court, Clinton Twp., MI. 48038 USA

Ph: +1 (586) 226

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1500 Fax: +1 (586) 226

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1505

[email protected] / www.gagebilt.com

GAGE BILT

MADE in USA

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Summary of Contents for GB574

Page 1: ...IDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB574 GB574 A INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...echnical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB574 GB574A 8 How to use the GB574 GB574A 9 Maintenance 10 Troubleshooting Checking and Adjusting Stroke 11 Overhaul 12 Parts Lists 13 Accessories and Nose Assembly Selection Chart 14 16 ...

Page 3: ...anty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty ar...

Page 4: ...uts with a crimping action that deforms the nut to provide accurate installation loads They weigh just over 3 lbs 1 36kg and can be operated in any position They have up to a 300 7 6 mm fastener setting stroke and a rated pull load of 12 428 lbs 55 3 kN The GB574 installation tool operates on hydraulic pressure developed by a Powerunit set at 6 000 psi 414 0 bar maximum PULL pressure The tool come...

Page 5: ...PTION OF FUNCTIONS Hydraulic Hose Air Line Cylinder Quick Disconnect Air Actuator Hydraulic Coupler Male Bleed Screw Cylinder Bleed Screw Electric Actuator Hydraulic Hose Hydraulic Coupler Male Connector Male Electric Cord Swivel Swivel Swivel Swivel ...

Page 6: ...e to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortable p...

Page 7: ...to move forward The internal parts on the nose assembly are also moving forward thus starting the installation process As the nose assembly encounters resistance from the fastener the hydraulic pressure builds until the tool reaches its full forward preset position After maximum pressure is met the actuator is then released thus allowing the hydraulic pressure to drop and allowing the spring press...

Page 8: ...ions 7 Re connect electric cord air line into power supply Note The nose assembly must be perpendicular when using as it s important to the life of the nose assembly 6 000 psi 414 0 bar Max for the pull WARNING Only qualified and trained operators shall install adjust or use the assembly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cau...

Page 9: ...The users or the user s employer must assess specific risks that could be present before each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip ha...

Page 10: ...ING PG 11 AND OVERHAUL PG 12 FOR FURTHER GUIDANCE TORQUE SPECIFICATIONS Button Head Cap Screws 402482 35 40 inch lbs 3 95 4 52 Nm Do NOT over tighten HYDRAULIC THREAD PREPARATION IMPORTANT Be sure to use thread sealant on all hydraulic fittings Loctite 545 or equivalent or a non hardening Teflon thread compound such as Slic tite Tighten until fitting feels snug and then continue to tighten 1 2 to ...

Page 11: ... above troubleshooting b Improper stroke See setting stroke below c Improper pressure See pressure requirements on page 8 7 TOOL HANGS UP ON SWAGED COLLAR OF HUCKRIMP FASTENER a Tool operating improperly see above troubleshooting b Check that tool is returning properly Spring A 1684 may be worn Replace SET SCREW 75315 SET SCREW A 121 SETTING AND ADJUSTING STROKE WARNING Never actuate dry cycle the...

Page 12: ...thread preparation pg 10 TOOL DISPOSAL 1 When tool life is met drain hydraulic oil from tool and dispose of the hydraulic oil in accordance with the safety datasheet 2 Disassemble tool and remove all rubber o rings seals wipers and hydraulic hoses All tool materials are recyclable except rubber o rings seals wipers and hydraulic hoses Dispose of rubber materials in accordance with material safety ...

Page 13: ... Air includes 206125 704130 A 217 208126 208127 2 206127 Actuator Housing Assembly includes 703642 3 206131 complete Electric Actuator Assembly includes 206127 incl 703642 240122 206136 585044 GB574 GB574A PARTS LIST ACTUATOR ASSEMBLY AIR 206120 ELECTRIC ACTUATOR ASSEMBLY 206131 ...

Page 14: ...52 ft 15 8m Hose Kit Air part 910714 The GB912 Hydraulic Powerunit is a portable power source designed to operate a wide range of hydraulic installation tools The unit air powered air actuated and delivers up to 10 000 psi 689 48 bar working pressure The actuator on the installation tool remotely controls the hydraulic oil directional flow The unit consists of a two position air hydraulic pump fou...

Page 15: ...15 Rev 6 22 GB574 GB574A Installation Tool This page intentionally left blank ...

Page 16: ...lt remote control circuit in the installation equipment controls the pump output directional valve The GB940 Hydraulic Powerunit is available in 115 volt or 230 volt single phase alternating current Output pressures as shipped are PULL 5400 5700 psi RETURN 2200 2400 psi The GB940 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers electrical connect...

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