France Air POWER BOX READY 1000 Technical Manual Download

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TECHNICAL MANUAL

POWER BOX READY

Dual flow unit

BEFORE STARTING ANY INSTALLATION, MAINTENANCE OR DISASSEMBLY PROCEDURES, PLEASE READ THIS MANUAL

CAREFULLY. THE MANUFACTURER CANNOT BE HELD LIABLE FOR ANY PHYSICAL INJURY AND/OR DAMAGE TO

PROPERTY RESULTING FROM A FAILURE TO FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL.

Summary of Contents for POWER BOX READY 1000

Page 1: ...ARTING ANY INSTALLATION MAINTENANCE OR DISASSEMBLY PROCEDURES PLEASE READ THIS MANUAL CAREFULLY THE MANUFACTURER CANNOT BE HELD LIABLE FOR ANY PHYSICAL INJURY AND OR DAMAGE TO PROPERTY RESULTING FROM...

Page 2: ...5 2 CONNECTION OF ACCESSORIES 10 6 INITIAL SYSTEM START UP 11 6 1 STARTING THE MACHINE 12 6 2 STATUS PAGES 15 6 3 ACCESS LEVELS 16 6 4 GENERAL MENU 16 6 5 USER MENU 16 6 6 MAINTENANCE MENU 17 6 7 INS...

Page 3: ...THE CABINET 37 11 LAYOUT DIAGRAM OF THE MACHINE ACCORDING TO CONFIGURATION 38 12 I O ORGANISATION 38 13 MAINTENANCE 39 13 1 FILTER REPLACEMENT 39 13 2 REPLACING THE EXCHANGER 40 13 3 REPLACING THE FAN...

Page 4: ...CT DESCRIPTION The Power Box Ready is a dual flow ventilation control unit with a counter current heat exchanger It is intended for use in tertiary buildings The unit has a filtering stage for fresh a...

Page 5: ...to ensure a maximum length of service life The electrical supply must meet the specifications in particular voltage and frequency indicated on the label on the outside of the unit 3 SPECIFICATIONS 3...

Page 6: ...Single phase 230V 50 Hz 1020 4 43 3000 Single phase 230V 50 Hz 2752 11 96 1 Maximum consumed by the complete recovery unit 2 Maximum current calculated based on the measured power 3 2 2 POWER BOX REA...

Page 7: ...it may be used outside The temperature of the transported air must be between 20 C and 40 C Its relative humidity must be a maximum of 90 The unit must be installed in a horizontal position Any other...

Page 8: ...e Height Y in mm must be half of the negative pressure in the unit We generally use Y X 2 see opposite If the unit is installed in non heated rooms or outside the siphon must be thermally insulated an...

Page 9: ...France Air The power supply cable must be connected directly to the padlockable switch located in the control cabinet The electrical parameters are indicated on the type plate which is affixed to the...

Page 10: ...in accordance with the diagram below To order cables that are longer than those supplied with the appliance consult the France Air catalogue 5 2 2 CIREC ELECTRIC PREHEATER Range of CIREC circular elec...

Page 11: ...remote control to the terminal block Do not forget to install the machine protections Check the earthing Check the voltages 240 or 400 V Close the proximity switch The control unit indicates checking...

Page 12: ...hine states Activate the BOOST function by pressing the buttons simultaneously ENTER Validate a value Confirm the value Reinitialise an alarm by pressing for 2 seconds Scroll through alarms ESC Switch...

Page 13: ...set are met the machine switches to ON Off press ESC for 2 seconds the machine switches to OFF 2 Using the On off via analogue input control parameter PH05 1 On close the contact if all other conditio...

Page 14: ...igital on off input can Switch to OFF via the button by pressing ESC Switch to OFF via supervisor if the OFF condition is verified by digital input and if the OFF by supervisor state is configured Swi...

Page 15: ...d the machine returns to normal operation 6 1 6 RTC CONFIGURATION When the board is powered off for several days it will be necessary to reconfigure the RTC system clock Real Time Clock In this case w...

Page 16: ...NTER buttons Press ESC on this page to return to the main page of the application 6 5 USER MENU The user menu allows you to change the following parameters Winter supply setpoint W parameter SPHM Summ...

Page 17: ...AINTENANCE menu you can change the password PSd2 by pressing on the RIGHT button 6 6 1 MAINTENANCE 6 6 1 1 Page 1 Fan operating hours PM01 PM02 PM03 On this screen you can enter a fan operating limit...

Page 18: ...the analogue and digital outputs Select the values to be considered by using the UP DOWN and ENTER buttons Column F indicates whether value forcing is active Y or not N 6 6 4 PROJECT INFO The PROJECT...

Page 19: ...ing restoring the parameters on a key or in the controller memory For different configurations see 8 1 Liste des param tres de configuration on page 27 In the INSTALLER menu you can change the passwor...

Page 20: ...en press ENTER at Show ALARMS If there are no alarms present the message NO ALARMS will be displayed If one or more alarms are active use the ENTER button to navigate through the alarms Press ENTER fo...

Page 21: ...programme manages two fans the supply fan and the return fan For both fans provision is made for an ON OFF setting or setting via a frequency converter The operating speed is the same for both fans ex...

Page 22: ...iod of time parameter PF24 7 1 1 3 2 BOOST PF20 1 The presence sensor controls the speed of the fans If activated the fans will operate at COMFORT speed for a defined period of time parameter PF 27 At...

Page 23: ...G THE APPLIANCE OUTSIDE OF THE TIME SLOT Press the LEFT and RIGHT buttons simultaneously to use a set speed parameter PF36 during a given operating time parameter PF27 Activate the function via parame...

Page 24: ...rates for each speed so that the network s air flows can be changed without falling below speed 1 This mode is activated via parameter PF39 and offset speed PF40 The values for selection are 2 1 0 1...

Page 25: ...tomatic overheating 80 C on temperature sensor Automatic overheating 95 C electric control cut Manual overheating 120 C electric heater power cut Air flow rate 7 12 3 FILTER FOULING MONITORING The Pow...

Page 26: ...ng logic UT User menu MA Maintenance menu o Maintenance menu PM o Maintenance menu I O section o MA T Maintenance menu forcing test section o Maintenance menu Project info section IS Installer menu o...

Page 27: ...intenance for fans Beyond this limit the corresponding alarm will be triggered 17520 0 100000 Hours MA PM02 Supply air fan operating hours 0 0 100000 Hours MA PM03 Return air fan operating hours 0 0 1...

Page 28: ...COMFORT slot V2 V1 V3 IS F PF04 Fan speed in ECONOMY slot V1 V0 V2 IS F PF05 Fan speed with incorrect RTC V0 V0 V3 IS F Only if PF01 1 2 3 PF12 Speed of fans with active engagement of the presence se...

Page 29: ...ence sensor input 0 Presence sensor 1 Boost 0 0 1 IS P PF24 Minimum fan operating time for presence sensor 60 0 999 Sec IS P PF26 Minimum fan operating time 60 0 999 Sec IS P HEATERS This menu is only...

Page 30: ...No 0 Yes 1 IS RH Only if PG12 1 FILTRATION PE01 Filtration type 0 Timer 1 Pressure switch only if pressure switch installed 0 0 PG25 IS E Only if PG25 1 PE02 Activation of weekly filter fouling test...

Page 31: ...Yes 1 IS S Alarm AL16 COMMUNICATION PH11 ModBus address of the board 1 1 247 IS C PH12 Communication baud rate for the board 0 1200 1 2400 2 4800 3 9600 4 19200 3 0 4 IS C PH13 ModBus parity 0 none 1...

Page 32: ...01 PH16 C IS V PH16 Maximum setpoint value 40 0 PH15 PH02 C IS V PH18 Delete alarm history No 0 No 0 Yes 1 IS V Set YES 1 and wait until the value NO 0 is displayed again PH20 Activates the buzzer Yes...

Page 33: ...e heater control relays are engaged The fan speed is not set In AUTO mode the fan speed is selected automatically according to an installer configuration see relevant configuration There is an odour i...

Page 34: ...rameter PM02 AL10 Return air fan operating hours Manu Perform maintenance of the return air fanCorrect parameter PM03 AL11 Low supply air temperature Winter Auto Supply air temperature less than 5 C A...

Page 35: ...ck the condition and tension of the belts O T 1 Perform an auditory check of the bearings and belts O T 0 2 Check and lubricate the bearings and rollers O T 0 2 Check the alignment of the pulleys O T...

Page 36: ...afety devices are compatible O T 0 5 Check the equipotential earth connections X T 0 2 Check the control system O T 0 5 Update the maintenance booklet and or the computer aided maintenance management...

Page 37: ...________________________________________________________________________________________________________________________NT 1965 A 03 201937 10 SCHEMATIC DRAWING OF THE CABINET...

Page 38: ...unit by pass NTC A I 8 Not used A I 9 Not used A I 10 Not used Digital inputs DI 1 Presence sensor DI 2 On off remote DI 3 Supply air fan thermal safety devices protection DI 4 Return air fan thermal...

Page 39: ...M DO 12 OC2 Supply air fan speed 0 2 DO 13 OC3 Summer Winter season activated Return air fan speed 0 Real Time Clock RTC system clock available through the remote control 13 MAINTENANCE 13 1 FILTER RE...

Page 40: ...nger fins Ensure that you observe its original position after completing the maintenance operations Remove the exchanger s from their runners by pulling on the plastic strip provided Perform the requi...

Page 41: ...ection block 13 4 VENTILATION UNIT CLEANING INTERVALS TECHNICAL ASSISTANCE 3 mm Allen key vacuum cleaner brush cloth neutral cleaning product soapy water We recommend checking the ventilation unit and...

Page 42: ...lease contact France AIR if you are unable to resolve a problem READ CAREFULLY Please prepare the following information to enable the problem to be resolved quickly Indication of the type of product s...

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France Air POWER BOX READY 1000, Technical Manual

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