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919-109b

02/25/13

Owners & 

Installation Manual

Tested by:

Installer: Please complete the details on the back cover 

and leave this manual with the homeowner.

Homeowner: Please keep these instructions for future reference.

MODELS: KWCH-1
                 KWDH-1                 

                 KWBH-1

fi regear Outdoors Key West

 Series 

Outdoor Decorative Gas Appliances

WARNING: FOR OUTDOOR USE ONLY

 

    WARNING:  
If the information in these instructions 
are not followed exactly, a fire 
or explosion may result causing 
property damage, personal injury or 
loss of life.

    WARNING - FOR YOUR SAFETY
What to do if you smell gas:
•Shut off gas to the appliance.
•Do not try to light any appliance.
•Extinguish any open fl ame.
•If odor continues, keep away from the appliance and im-

mediately call your gas supplier or fi re department.

•Do not touch any electrical switch: do not use any phone 

in your building.

•Immediately call your gas supplier from a neighbour's 

phone. 

•Follow the gas supplier's instructions.
•If you cannot reach your gas supplier, call the fi re 

department.  

    WARNING:  
Improper installation, adjustment, 
alteration, service or maintenance 
can cause injury or property damage.  
Read the installation, operating and 
maintenance instructions thoroughly 
before installing or servicing this 
equipment.

Installation and service must be 
performed by a qualifi ed  installer, 
service agency or the gas supplier

     WARNING:  
Do not store or use gasoline or other fl ammable vapours 
and liquids in the vicinity of this or any other appliance. 
A LP-cylinder not connected for use shall not be
stored in the vicinity of this or any other appliance.

 FIREGEAR OUTDOORS OUTDOORS A DIVISION OF SKYTECH II INC.  9230 CONSERVATION WAY, FORT WAYNE, IN 46809

Summary of Contents for Key West KWBH-1

Page 1: ...as supplier or fire department Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WARNING Improper installation adjustment alteration service or maintenance cancauseinjuryorpropertydamage Read the installation operat...

Page 2: ...y firegear Outdoors The Key West Series Outdoor Decorative Gas Appliance has been designed to provide you with all the warmth and charm of a fire at the flick of a switch The Key West Series Outdoor Decorative Gas Appliance has been approved by Warnock Hersey Intertek for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many ...

Page 3: ... from lp to ng 15 LP Tank installation KWch only 17 LP Tank Installation 18 KWDH KWBH Only 18 LP Tank removal 18 Switch connection 19 Battery Install 19 Table top Installation coffee Height unit 20 Table top installation 21 For Dining and bar units only 21 Glass crystal installation 22 Optional volcanic stone Installation 23 Optional Twig Set Installation 24 Optional glass surround Installation 26...

Page 4: ...on à la tubulure d chappement lev e Grandeur de l injecteur D bit maximum selon l altitude Pression d allimentation maximum Pression à la tubulure d chappement Calorifique D bit Calorifique minimum selon é é é é é basse é 14 WC C E 3 49 kPa 11 WC C E 2 74 kPa WC C E 6 4 WC C E 1 59 kPa 49 000 Btu h 14 36 kW 38 000 Btu h 11 13 kW 10 2 49 kPa 45 DMS 0 4500 ft pi 0 1372 m Minimum supply pressure Mani...

Page 5: ...mm 2 7 8 73mm 40 5 8 1030mm 1 3 8 35mm 38 965mm FLOOR LEVEL 16 11 16 423mm 17 7 8 454mm 19 1 4 490mm 5 5 8 143mm 2 1 16 52mm 11LB TANK 11LB TANK TOP VIEW SIDE VIEW END VIEW 12 7 8 38 965mm 5 1 16 5 5 8 48 1219mm 352mm 143mm 24 610mm 129mm Floor to bottom of LP tank NOTE Optional glass surround shown ...

Page 6: ... dimensions see previous page 28 7 8 733mm 40 3 8 1031mm 3 1 8 79mm Floor to 1 25mm 1 5 8 39mm 6 3 16 156mm 20 11 16 525mm Floor level 20lb tank 20lb tank 36 914mm GLASS TO OUTER EDGE BURNER TO OUTER EDGE 62 1575mm 14 1 4 361mm 12 3 16 309mm GLASS TO OUTER EDGE BURNER TO OUTER EDGE 14 1 4 361mm 11 3 4 298mm 36 914mm ...

Page 7: ...urround shown 37 15 16 963mm 42 3 16 1072mm 12 7 8 326 mm 49 1 8 1248mm 5 5 16 135mm 12 13 16 325mm 914mm 29 1 4 742mm TOP VIEW SIDE VIEW END VIEW 36 914mm GLASS TO OUTER EDGE BURNER TO OUTER EDGE 62 1575mm 14 1 4 361mm 12 3 16 309mm GLASS TO OUTER EDGE BURNER TO OUTER EDGE 14 1 4 361mm 1 3 4 298mm 36 ...

Page 8: ...BE BURNED IN THIS APPLIANCE DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE APPLIANCE AND TO REPLACE ANY PART OFTHE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN SUBMERGED UNDER WATER YOUNG CHILDREN SHOULD BE CARE FULLY SUPERVISED WHENTHEY ARE IN THE SAME AREA AS THE APPLI ANCE TODDLERS YOUNG CHILDREN AND OTHERS MAY BE S...

Page 9: ...ze CAUTION Any alteration to the product that causessootingorcarboningthatresultsindam ageisnottheresponsibilityofthemanufacturer LOCATING YOUR OUTDOOR DECORATIVE GAS APPLIANCE 1 When selecting a location for your outdoor decorative gas appliance ensure that the clearances are met 2 This appliance must be installed in an open air situation with natural ventilation without stagnant areas where gas ...

Page 10: ...maining walls must have a fixed opening All outdoor fireplaces fire tables require total natural ventilation of 50 open space Correct Working Gas pressure is critical on E units Wherever possible avoid locating on a flat wall in a tight corner Floor space doesn t count as open area Install to the manual specs for framing and do not insulate unit or enclosure Framing enclosure must at least meet mi...

Page 11: ...s listed below are Minimum distances unless otherwise stated A major cause of fires is failure to maintain required clearances air space to combustible materials It is of the greatest importance that this decorative gas appliance be installed only in accordance with these instructions Key West Series Clearance Requirements Clearance Dimension Measured From A Back wall 17 432mm Burner to back wall ...

Page 12: ...have additional local codes it is always best to consult with your local authorities and the CAN CGA B149 installation code For USA installations follow local codes and or the current National Fuel Gas Code ANSI Z223 1 When using copper or flex connectors use only approved fittings Always provide a union so that gas lines can be easily disconnected for servicing Flare nuts for copper lines and fle...

Page 13: ... C supply for operation 0 886 001 Proflame Valve Standard Main On Off Switch or Optional Wall Switch Important The AA batteries in the battery pack operate the burner switch If the batteries become weak they will need to be replaced with quality alka line batteries This unit will not operate without AA batteries ...

Page 14: ... are facing end with ON OFF switch to access the 3 8 fitting to the gas control 3 Connect gas line GAS CONNECTION 4 Check all gas connections both valve train propane tank or NG source under normal operating pressure for leaks with soapy water NOTE If soap bubbles this would indicate a gas leak 5 Reverse steps 1 2 Gas connection unit Average LP Tank Burn Times High Low 20lb Tank 8 Hrs 10 Hrs 11lb ...

Page 15: ...29 Yellow NG label 1 911 008 Hi Lo conversion NG For 886 1 919 100 Pilot Orifice NG 1 919 184 Instruction Sheet Pilot Cap Burner orifice 5 Pull off the pilot cap to expose the pilot orifice Using a 5 32 allen key remove pilot orifice and replace with NG pilot orifice 4 Remove burner orifice with a 1 2 wrench Use another wrench to hold on to the elbow behind the orifice Discard orifice 2 Remove bur...

Page 16: ...ulator by removing 2 screws as shown below Reverse steps to install NG pressure regulator HI LO pressure regulator 9 Remove end panel panel w switch from unit Gas connection unit 14 Remove LP gas line if installed replace with NG gas line and quick connection 15 Check all gas connections under normal operating pressure for leaks with soapy water NOTE If soap bubbles this would indicate a gas leak ...

Page 17: ...d tighten butterfly bolt to secure tank to tray 5 Connect the LP regulator quick connect to the tank 7 Check all gas connections both valve train LP tank under normal operating pressure for leaks with soapy water NOTE If soap bubbles this would indicate a gas leak 919 031 WARNING When using a LP tank a minimum 1 25mm gap at all times between the floor and base of unit Refer to owners manual must b...

Page 18: ... panel 2 Slide out LP gas tank by pulling from handle on slide out tray 3 Undo butterfly bolt to allow LP tank to be seated on the holder 4 Place LP tank onto slide out try and screw in butterfly bolt to secure tank 5 Push tank in from the bottom DO NOT PUSH IN FROM THE TOP OF THE TANK 6 Connect the LP regulator quick connect to the tank 7 Check all gas connections both valve train propane tank un...

Page 19: ...assembly mounted on it from unit 2 Connect 2 wires to the switch 3 Replace panel BATTERY INSTALL SWITCH CONNECTION 3 Install 4 AA batteries and reverse steps Battery compartment 1 Remove left side with switch assembly end panel from unit 2 Pull down battery compartment located below the DFC panel ...

Page 20: ...ased cleaner ie glass cleaner to remove this film before applying heat to the unit Failure to do this will result in burn stains on table top which you will be unable to remove Not protected by product warranty All hand and finger marks MUST be cleaned off with a soft cloth and a stainless steel cleaner Most stainless steel cleaners leave a film residue on the surface of the panels Use an ammonia ...

Page 21: ... to fill the gaps between each tile 6 With 4 corner tiles are in place install center tiles 7 Install 4 smaller inner tiles Install 2 end small inner tiles to com plete tile installation 8 With all tiles installed install inner frame to finish installation NOTE TAKE CARE WHEN HANDLING AND INSTALLING TILES TILES TO FREE FLOAT _ DO NOT GLUE TILES TO TABLE TOP Table Top Components 8 Tiles 6 Tiles sma...

Page 22: ...tones over the burner Ensure the crystals or stones do not overlap too much as this will effect the flame pattern IMPORTANT NOTE Only the supplied approved Fireglass are to be used with these fireplaces Use of any other type of fireglass can alter the unit s performance any damage caused by the use of any unapproved glass will not be covered under warranty Ensure the fireglass does not overlap exc...

Page 23: ...ry Size varies between 2 3 Volcanic Stones Fireglass For the KWB Key West Series only Evenly spread the fireglass and volcanic stones over the burner Ensure the stones do not overlap too much as this will effect the flame pattern IMPORTANT NOTE Only the supplied approved Volcanic Stones are to be used with these fireplaces Use of any other type of stones can alter the unit s performance any damage...

Page 24: ...y Log kit 326 930 contains the following pieces Description Log A Log B Log C Log D Log E Log F Diagram 3 Diagram 2 Diagram 1 F E D C B A A D 2 Install log D on the burner as shown below Orient the log in the same way and in a similar location on the right side of the burner as shown in Diagram 3 1 Install log A as shown below Orient the log in the same way and in a similar location on the right s...

Page 25: ...r position as shown in Diagram 6 6 Install log C on the left side of the burner as shown below Orient log C in the same way and in a similar position as shown in Diagram 7 Diagram 6 Diagram 7 Final Install F C 4 Install log B on the left side of the burner as shown below Orient log B in the same way and in a similar position as shown in Diagram 5 Diagram 5 B ...

Page 26: ... soft surface The glass is now right side up The glass should be raised up 1 2 in bracket as shown below 4b Use supplied spacer tool to determine where the bottom bracket should be placed and secured 4a After the 4 top brackets are installed flip over and place on a soft surface to install the 4 bottom brackets 7 Place assembled glass surround on table top ensure glass is centered on the table top...

Page 27: ... panels and long side panels place on a clean soft surface 6 Place the dining unit frame on top of the riser lining up the screw holes and ensure the drain tube is through the riser drain hole 4 Remove the 4 adjustable rubber feet form the bottom of the dining unit and transfer to the bottom of the riser 5 Install the 4 adjustable rubber feet into the bottom of the dining riser Seat all the way in...

Page 28: ...ce INSTALLATION 5 Install 12 screws in locations shown below to secure dining frame to riser base 5 Reinstall LP tank and reconnect or reconnect NG gas line Reinstall panels table top and glass surround and fireglass to complete installation ...

Page 29: ...ace the weather cover over the glass surround when not in use WEATHER COVER For all units 1 Place the weather cover over the entire table when not in use CAUTION Never start the unit with the cover on Let the unit cool before installing the cover Turn off gas supply to unit before installing cover DINING LEAF STORAGE For KWCH only 1 Slide the dining leaf cover into the brackets underneath the the ...

Page 30: ...4 Verify twig placement If the pilot cannot be seen when lighting the unit the twigs have been incorrectly positioned 5 The unit should never be turned off and on again without a minimum of a 60 second wait LIGHTING PROCEDURE 1 Turn on ON OFF switch 2 After approximately 4 seconds the spark igni tion system will spark for 60 seconds to light the main burner 3 The unit will turn on Note Thefirsttry...

Page 31: ...our obtenir de l aide ou des informations supplé mentaires consulter un installateur qualifié une agence de service ou fournisseur de gaz 918 892a s DO NOT REMOVE THIS INSTRUCTION PLATE LIGHTING INSTRUCTIONS STOP Read the safety information on this label 1 Turn off ON OFF switch 2 If service is to be performed you must disconnect power to the unit from the battery pack refer to manual 1 Appuyez su...

Page 32: ...s Use an ammonia based cleaner ie glass cleaner to remove this film before applying heat to the unit Failure to do this will result in burn stains on panels which you will be unable to remove 5 Make a periodic check of burner for proper position and condition Visually check the flame of the burner periodically making sure the flames are steady not lifting or floating If there is a problem call a q...

Page 33: ...eplace 33 MAINTENANCE SWITCH REPLACEMENT 1 Remove the end panel side with switch assembly mounted on it from unit 2 Remove 2 wire from the switch 3 Remove 2 screws from switch cover to release switch 4 Replace switch and reverse steps ...

Page 34: ... in locations shown below to remove valve tray 8 Manuover valve assembly up and out 9 Replace gasket if required 10 Replace with new valve assembly 11 Install Hi Lo extension knob removed in step 6 12 Reverse step 6 1 to reinstall 3 Turn off gas supply and remove flex connection at valve 4 Remove orange EV1 wire connected to the gas valve 5 Remove green EV2 wire connected to the gas valve 6 Remove...

Page 35: ...isconnect wire harness 3 Replace 4 AA batteries and reverse steps 5 Remove 4 screws to remove DFC box 6 Replace with new DFC box and reverse steps 5 1 2 Removetwoscrewstoremovevalvecoverpanelinlocationsshownbelow 3 Remove two screws to swing down DFC box Wire harness Spark Electrode Ground Battery pack Battery compartment Flame sensor 1 Remove left side with switch assembly end panel from unit 2 P...

Page 36: ... Spacers long strip 7 376 080 Inner trim 377 926 Coffee table top Sunset Bronze 377 927 Coffee table top Stainless Steel Part Description 946 775 Firefireglass Blk 946 776 Firefireglass Copper 946 777 Firefireglass Starfire 946 778 Firefireglass Colbalt Blue Fireglass in 5lb bags 2 required 8 376 932 Glass Surround 940 374 P Tempered Glass LG 940 375 P Tempered Glass SM 9 376 027 Glass connectors ...

Page 37: ...firegear Key West Outdoor Gas Fireplace 37 NOTES ...

Page 38: ...38 firegear Key West Outdoor Gas Fireplace NOTES ...

Page 39: ...ible for all in field service work carried out on your firegear Outdoors product firegear Outdoors will not be liable for results or costs of workmanship from unauthorized service persons or dealers At all times firegear Outdoors reserves the right to inspect product in the field which is claimed to be defective All claims must be submitted to firegear Outdoors by authorized selling dealers It is ...

Page 40: ..._____________________________________ Date Installed ______________________________________________________ Serial No __________________________________________________________ firegear Outdoors fireplaces are designed with reli ability and simplicity in mind In addition our inter nal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door firegear Outdoors is plea...

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